PRODUCT SPECIFICATION 1.0 SCOPE This product specification covers the 10 circuit dual row STAC64 1.50, & 2.80mm hybrid unsealed wire to board connection system terminated using wire crimp technology. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBERS Product Name 10 Way Hybrid Right Angle Header Assembly 10 Way Hybrid Vertical Header Assembly 10 Way Hybrid Receptacle Connector Assembly REVISION: A2 ECR/ECN INFORMATION: EC No: UAU2009-0426 DATE: 2008 / 10 / 16 DOCUMENT NUMBER: PS-31372-100 Series 34696 34695 31372 TITLE: SHEET No. STAC64 DUAL ROW UNSEALED CONNECTION SYSTEM 1 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 2.2 ASSOCIATED TERMINALS Product Description Molex MX150 Female Receptacle Terminal (14 AWG) Molex MX150 Female Receptacle Terminal (16/18/20 AWG) Molex MX150 Female Receptacle Terminal (22 AWG) Tyco 2.8mm Female Receptacle Terminal (10/12 AWG) Tyco 2.8mm Female Receptacle Terminal (14/16 AWG) Tyco 2.8mm Female Receptacle Terminal (18/20 AWG) Tyco 2.8mm Female Receptacle Terminal (22 AWG) Vendor Part Number 33012-2001 33012-2002 33012-2003 1326030-4 1326030-3 1326030-2 1326030-1 2.3 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS Harness Housings: 30% glass fiber SPS/nylon blend TPAs: 15% glass filled polyester Header Housing: 30% glass fiber SPS Pins & Blades: Copper Tin Plating: Matte tin with nickel under-plate Pin Alignment Plate: Mylar 2.4 SAFETY AGENCY APPROVALS UL File Number CSA File Number TUV License number REVISION: A2 ECR/ECN INFORMATION: EC No: UAU2009-0426 DATE: 2008 / 10 / 16 DOCUMENT NUMBER: PS-31372-100 Not Applicable Not Applicable Not Applicable TITLE: SHEET No. STAC64 DUAL ROW UNSEALED CONNECTION SYSTEM 2 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS Description 10 way right angle sales drawing (charted) 10 way vertical sales drawing (charted) 10 way harness sales drawing (charted) Female MX150 Receptacle Terminal Molex Sales Drawing (charted) Female 2.8mm Receptacle Terminal Ford Sales Drawing (charted) Tray Packaging Specification Tube Packaging Specification Bulk Packaging Specification Application Specification Document Number SD-34696-100 SD-34695-100 SD-31372-900 SD-33012-001 1F1T-14474-BA PK-31300-892 PK-31301-063 PK-31300-044 TBD 4.0 RATINGS 4.1 VOLTAGE 500 VDC MAXIMUM 4.2 CURRENT AND APPLICABLE WIRES Current is dependent on connector size, ambient temperature, blade size and related factors. Actual maximum current rating is application dependent and should be evaluated for each use. AWG Amperes Wire range Insulation Diameter 1.50mm TERMINAL SYSTEM: 22 10.5 1.50 - 1.65 mm (0.059 - 0.065 inch) 20 13.5 1.70 - 1.85 mm (0.067 - 0.073 inch) 18 16.5 1.91 - 2.06 mm (0.075 - 0.081inch) 16 20 2.18 - 2.34 mm (0.086 - 0.092 inch) 14 22.5 2.54 - 2.69 mm (0.100 - 0.106 inch) 2.80mm TERMINAL SYSTEM: 22 11.5 1.50 - 1.65 mm (0.059 - 0.065 inch) 20 15 1.70 - 1.85 mm (0.067 - 0.073 inch) 18 17.5 1.91 - 2.06 mm (0.075 - 0.081inch) 16 20.5 2.18 - 2.34 mm (0.086 - 0.092 inch) 14 21 2.54 - 2.69 mm (0.100 - 0.106 inch) 12 30.5 3.10 - 3.30 mm (0.122 - 0.129 inch) 10 36.2 3.84 - 4.04 mm (0.151 - 0.159 inch) 4.3 TEMPERATURE Operating: - 40 C to + 100 C Non-operating: - 40 C to + 100 C REVISION: A2 ECR/ECN INFORMATION: EC No: UAU2009-0426 DATE: 2008 / 10 / 16 DOCUMENT NUMBER: PS-31372-100 TITLE: SHEET No. STAC64 DUAL ROW UNSEALED CONNECTION SYSTEM 3 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.0 PERFORMANCE 5.1 ELECTRICAL PERFORMANCE ITEM DESCRIPTION 1 Contact Resistance (Low Level) 2 Contact Resistance @ Rated Current (Voltage Drop) 3 Isolation Resistance 4 REVISION: A2 TEST CONDITION REQUIREMENT Mate connectors: the open circuit voltage at current of 100 mA.is as follows: Mate connectors: apply a 5 ampere/ 1.0 2 mm current EC No: UAU2009-0426 DATE: 2008 / 10 / 16 DOCUMENT NUMBER: PS-31372-100 2.8mm Terminal 5 milliohms MAXIMUM 1.5mm Terminal 10 milliohms MAXIMUM 2.8mm Terminal 5 milliohms MAXIMUM Apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. Mate terminals: measure the temperature Temperature rise at the rated current after: Rise 1008 hours of bench top testing (via Current Cycling) (45 minutes ON and 15 minutes OFF per hour). ECR/ECN INFORMATION: 1.5mm Terminal 10 milliohms MAXIMUM 20 Meg ohms MINIMUM Temperature rise over Ambient: +55 C MAXIMUM TITLE: SHEET No. STAC64 DUAL ROW UNSEALED CONNECTION SYSTEM 4 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT Mate 75 Newtons MAXIMUM 1 Connector Mate/ Unmate Forces Mate and unmate connector (male to female) at a rate of 50 6 mm (2 1/4 inch) per minute. Unmate w/o latch 75 Newtons MAXIMUM Unmate w/latch 110 Newtons MINIMUM 1.50 mm: TPA in Pre-Lock 50 Newtons MINIMUM 2 Terminal Retention Force (in Housing) 1.50 mm: TPA in Final-Lock 90 Newtons MINIMUM Axial pullout force on the terminal in the housing at a rate of 50 6 mm (2 1/4 inch) per minute. 2.80 mm: TPA in Pre-Lock 60 Newtons MINIMUM 2.80 mm: TPA in Final-Lock 90 Newtons MINIMUM Terminal Insertion Force (into Housing) 4 Connector Audible Feedback 5 Polarization Feature Effectiveness Connector must be polarized to prevent mating with similar connectors or incorrect orientation 220 Newtons MINIMUM 6 Terminal Position Assurance (TPA) Insertion Force (into housing) The force to insert the TPA from the preload (as shipped) position to the final position at a rate of 50 6 mm (2 1/4 inch) per minute. 60 Newtons MAXIMUM 7 Terminal Position Assurance (TPA) Extraction Force (in housing) The force to extract the TPA from the final position to the preload position (as shipped) at a rate of 50 6 mm (2 1/4 inch) per minute. 60 Newtons MAXIMUM 8 Header Pin Retention Force (in Housing) REVISION: A2 Apply an axial insertion force on the terminal at a rate of 50 6 mm (2 1/4 inch) per minute. 3 The connector lock must provide audible feedback during connector mating at a rate of 50 6 mm (2 1/4 inch) per minute. DATE: 2008 / 10 / 16 DOCUMENT NUMBER: PS-31372-100 7dB over Ambient (C scale) 1.5mm Terminal 50 Newtons MINIMUM Axial pushout force on the terminal in the housing at a rate of 50 6 mm (2 1/4 inch) per minute. ECR/ECN INFORMATION: EC No: UAU2009-0426 30 Newtons MAXIMUM 2.80mm Terminal 50 Newtons MINIMUM TITLE: SHEET No. STAC64 DUAL ROW UNSEALED CONNECTION SYSTEM 5 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.3 ITEM 1 2 3 ENVIROMENTAL REQUIREMENTS DESCRIPTION Durability TEST CONDITION REQUIREMENT 1.5mm Terminal 10 milliohms MAXIMUM Mate connectors up to 10 cycles prior to environmental tests. 2.8mm Terminal 5 milliohms MAXIMUM 1.5mm Terminal 10 milliohms MAXIMUM Mate connectors per durability; expose to 100 cycles of: Temperature C Duration (Minutes) -40 +0/-3 30 +100 +3/-0 30 Thermal Shock (Electrical) 2.8mm Terminal 5 milliohms MAXIMUM Discontinuity < 1 microsecond 1.5mm Terminal 10 milliohms MAXIMUM Mate connectors per durability. Connector assembly shall be vibrated for (8 hours / axes @ 1.81 Grms, 10 shocks @ 35 Gs / axes) Not coupled to engine. Vibration/ Mechanical Shock (Electrical) 2.8mm Terminal 5 milliohms MAXIMUM Discontinuity < 1 microsecond 4 Temperature/ Humidity Cycling (Electrical) 5 High Temperature Exposure (Electrical) 6 Solderability 7 REVISION: A2 ECR/ECN INFORMATION: DATE: 2008 / 10 / 16 DOCUMENT NUMBER: PS-31372-100 2.8mm Terminal 5 milliohms MAXIMUM 1.5mm Terminal 10 milliohms MAXIMUM Mate connectors per durability. Subject connector system to 100 C for 1008 hours. IR Process Soldering EC No: UAU2009-0426 1.5mm Terminal 10 milliohms MAXIMUM Mate connectors per durability. Subject connector system to 40 cycles of: 1 hour @ 40 C; 4 hours @ 85 C, 90% RH 2 hours @ 100 C 2.8mm Terminal 5 milliohms MAXIMUM Solder coverage: 95% MINIMUM (per SMES-152) Per SMES-152 Molex IR Profile: ES-40000-5013 Maximum Temperature: 260C Dimensional: Conformance to Sales Drawing requirements & Visual: SEE SECTION 8.0 OTHER INFORMATION TITLE: SHEET No. STAC64 DUAL ROW UNSEALED CONNECTION SYSTEM 6 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. TPA's may become seated during transit, please refer to PS-34646-001 for more information. 7.0 GAGES AND FIXTURES All applicable gages and fixtures are referenced in the appropriate control plans. 8.0 OTHER INFORMATION Products conform to USCAR-2 class II environment. For IR reflow applications, part numbers 34696-1XXX (No Mylar PAP) should be used. The use of part numbers 34691-0XXX (Mylar PAP) has been reported to cause soldering issues. REVISION: A2 ECR/ECN INFORMATION: EC No: UAU2009-0426 DATE: 2008 / 10 / 16 DOCUMENT NUMBER: PS-31372-100 TITLE: SHEET No. STAC64 DUAL ROW UNSEALED CONNECTION SYSTEM 7 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JAROD FISCHER TREVOR MACHUGA RON BAUMAN TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC