GE Data Sheet CP2500AC54TE Compact Power Line High Efficiency Rectifier Input: 100-120/200-277 Vac; Default Output: 54 Vdc @ 2500W; 5 Vdc @ 4W Features Applications 48Vdc distributed power architectures Routers/Switches VoIP/Soft Switches LAN/WAN/MAN applications File servers Indoor wireless Telecommunications equipment Enterprise Networks SAN/NAS/iSCSI applications Efficiency 96.2% Output overvoltage and overload protection Compact 1RU form factor with 30 W/in3 density Constant power from 52 - 58Vdc 2500W from nominal 200 - 277Vac 1200W from nominal 100 - 120Vac Output voltage programmable from 42V - 58Vdc PMBus compliant dual I2C and RS485 serial busses Isolated +5V Aux, signals and I2C communications Power factor correction (meets EN/IEC 61000-3-2 and EN 60555-2 requirements) AC Input overvoltage and undervoltage protection Over-temperature warning and protection Redundant, parallel operation with active load sharing Remote ON/OFF Hot insertion/removal (hot plug) Four front panel LED indicators UL* Recognized to UL60950-1, CAN/ CSA C22.2 No. 609501, and VDE 0805-1 Licensed to IEC60950-1 CE mark meets 2006/95/EC directive Internally controlled Variable-speed fan RoHS 6 compliant Description The CP2500AC54TE Rectifier provides significant efficiency improvements in the Compact Power Line platform of Rectifiers. High-density front-to-back airflow is designed for minimal space utilization and is highly expandable for future growth. The standard product is provided with both RS485 and dual-redundant I2C communications busses that allow it to be used in a broad range of applications. These signals and the 5V auxiliary supply are isolated from the main output and frame ground. Feature set flexibility makes this rectifier an excellent choice for applications requiring modular ac-todc 48Vdc intermediate voltages, such as in distributed power. * ** UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. This product is intended for integration into end-user equipment. All the required procedures for CE marking of end-user equipment should be followed. (The CE mark is placed on selected products.) ISO is a registered trademark of the International Organization of Standards. June 18, 2014 (c)2012 General Electric Company. All rights reserved. GE Data Sheet CP2500AC54TE Rectifier Input: 100-120/200-277 Vac; Default Output: 54 Vdc @ 2500W; 5 Vdc @ 4W Electrical Specifications Input Parameter Min Typ Max Startup Input Voltage Low-line Operation High-line Operation Operating Voltage Range Low-line Configuration High-line Configuration Units Notes 90 185 90 185 140 305 100, 110, 120 200 - 277 Vac Input Voltage Swell (no damage) 305 Input Frequency 47 66 Hz 10.9 12 Input Current Inrush Transient Input Leakage Current Power Factor 0.96 Efficiency1 30 - 90% of FL 94.5 At 110 Vac At 240 Vac A 25 30 Apk Measured at 25C for all line conditions; does not include X-Capacitors charging. 2.5 3.5 mA Measured at 265Vac, 60Hz 0.98 From 50% to 100% load. 96.2 % With OR'ing function, aux 5V output, dual/redundant I2C and RS485 communications and POE isolation ms Measurement starts at zero crossing of the ac voltage, and voltage decayed to 40V. For loads below 1200W. 20 Holdup Time 30 Ride thru Power Fail Warning2 1/2 1 cycle 3 5 ms Tested at nominal 115V and 230V . Complies to CISPR24 standards Alarm issued via PFW signal going LO 5 ms prior to the main output decaying below 40Vdc. Main Output Parameter Output Power Min Overall Regulation Output Voltage Set Range 2 3 Units W 54 3 1 Max 1200 2500 2000 Default Set point Output current Typ Vdc -1 -2 +1 +2 % Notes At low-line input from nominal 100-120Vac. At high-line input from nominal 200-277Vac At nominal 277Vac and Tamb > 45C Output floats with respect to frame ground. 0 - 45C, minimum load 2.5A > 45C 44 58 Vdc Analog margining. 42 58 Vdc Set either by I2C, RS485 1 1 1 25 46.3/48 37/38.4 A At 1200W, 54V @ 100-120Vac. At 2500W, 54V/52V @ 200-240Vac. At 2000W, 54V/52V @ 277Vac and Tamb > 45C. At 240Vrms and 25C. See efficiency curves at the end of this document. Internal protection circuits may override the PFW signal and may trigger an immediate shutdown. Includes all variations due to specified load range, drift, and environmental conditions. June 18, 2014 (c)2012 General Electric Company. All rights reserved. Page 2 GE Data Sheet CP2500AC54TE CPL High Efficiency Rectifier Input: 100-120/200-277 Vac; Default Output: 54 Vdc @ 2500W; 5 Vdc @ 4W Electrical Specifications (continued) Main Output (continued) Parameter Min Current Share Typ -5 Proportional Current Share Units 5 <7 Output Ripple RMS (5Hz to 20MHz) Peak-to-Peak (5Hz to 20MHz) Psophometric Noise External Bulk Load Capacitance 0 Turn-On Delay Rise Time1 - Standard (PMBus) -Telecom (RS-485)6 Overshoot 5 100 5 Load Step Response I V, VAC 285AC V, VAC 285AC Response Time Overload Max %FL %FL Among CP Rectifiers of different output capacities. Loads > 50%of FL 100 2504 95 mVrms mVp-p mVrms 5,000 F 2 s ms s % 50 %FL VDC VDC ms 2.0 3.2 2 Power Limit - high line 2500 W Power limit - low line 1200 W Current limit > 41.5Vo7 - HL 51 Current limit < 41.5V - HL 36 Adc Current limit - LL 26 Adc o5 System Power Up 55.7 Notes Compared to the average output current delivered by a set of rectifiers. Valid for loads > 50% of FL Adc Measured with 20MHz scope bandwidth under any condition of loading. Minimum load is 1A. External capacitance can be increased but the rectifier may not meet its turn-ON rise time requirement. Monotonic Turn_On from 30% to 100% of Vnom above 5C operation. Monotonic Turn_On from 60% to 100% of Vnom below -5C operation. dI/dt (output current slew rate) 1A/s. Settling time to within regulation requirements. Minimum load of 2.5 amperes required. Down to 52Vdc Hiccup mode with a 10% duty cycle enabled below 39Vdc. Latched mode current limit optional. (FL = 48A @ 52V) Units should be able to be plugged in one at a time and guarantee system start up. Units should stay in current limit for approximately 20 seconds to guarantee restart. Over-voltage Vdc Vdc 60 65 Delayed Immediate Latchoff 200msec delayed shutdown to be implemented. Instantaneous shutdown above this point. Three restart attempts may be implemented within a one minute window prior to a latched shutdown Over-temperature Warning Shutdown Auto-recoverable 5 C 20 C Implemented prior to commencement of an OT shutdown Below the maximum rating of the device being protected Temperature hysteresis of approximately 10C provided between shutdown and restart. 500mVp-p above 280Vrms Complies with GR947 which calls for a minimum rise time proportional to output load. 2 Complies with ANSI TI.523-2001 section 4.9.2 emissions max limit of 20mV flat unweighted wideband noise limits 6 Below -5C, the rise time is approximately 5 minutes to protect the bulk capacitors. 7 Above 275V input, the current limit point changes at 45V. There is a 30 second delay prior to shifting to the lower limit. 4 1 June 18, 2014 (c)2012 General Electric Company. All rights reserved. Page 3 GE Data Sheet CP2500AC54TE CPL High Efficiency Rectifier Input: 100-120/200-277 Vac; Default Output: 54 Vdc @ 2500W; 5 Vdc @ 4W Electrical Specifications (continued) Auxiliary Output Parameter Min Output Voltage Setpoint Typ Max Units 5 Output Current Vdc 0.005 0.75 A -10 +5 % 100 mVpk-pk Overall Regulation Ripple and Noise 50 Over-voltage Clamp Over-current Limit 110 Notes 7 Vdc 175 %FL Within 5% when load is < 0.5A. 20MHz bandwidth Environmental, EMC, Reliability Specifications Environmental Parameter Ambient Temperature Operating Derating Min Typ Max Units 1 559 2 C C Air inlet from sea level to 5,000 feet. Per 1,000 feet above 5,000 feet. With 2%/C power derating above 55C. -408 Extended Operating Temperature 55 75 C Storage Temperature -40 85 C Notes Humidity 5 95 % Relative humidity, non-condensing Altitude -60 -200 4000 13000 m ft For operation above 2500m (5000 ft.), maximum operating temperature is derated by 2C per 305m (1000 ft.). Shock and Vibration Earthquake Rating IPC9592 sections 5.2.8 - 5.2.13 4 Acoustic Noise 55 Harmonic Emissions Zone Per Telcordia GR-63-CORE, all floors, when installed in CP Shelf. dBA Noise is proportional to fan speed, load and ambient temperature. Per EN/IEC61000-3-2 Radiated Emissions10 Exceeds FCC and CISPR22 (EN55022) - Class A Conducted Emissions - ac Exceeds FCC and CISPR22 (EN55022) Class A Telcordia GR-1089-CORE - Class A by a 3dB margin ESD Error free per EN/IEC 61000-4-2 Level 3 (6 kV contact discharge, 8 kV air discharge). Radiated Immunity Error free per EN/IEC 61000-4-3 Level 3 (10 V/m). Electrical Fast Transient Burst Error free per EN/IEC 61000-4-4 Level 3 (2 kV, 5 kHz repetition rate) Lightning Surge, EN/IEC61000-4-5 Level 4 (4 kV common mode, 2 kV differential mode). ANSI C62.41 Level A3 (6 kV common and differential mode) Error Free Damage Free Line sags and interruptions IPC9592A issued May 2010 ; 1 cycle interruption or 25% sag (115V, 230V - nominal for UUT) for 2 seconds the output shall stay above 40Vdc at full load. [Note: An input sag below 80V may cause an immediate shutdown.] Conducted Immunity Error free per EN/IEC 61000-4-6 Level 3 (10Vrms). Reliability (calculated) Isolation Input-Chassis/Signals Input - Output Output-Chassis Output-Chassis/Signals 450,000 1500 3000 500 2250 Hours At ambient of 25C at full load per Telcordia SR-332, issue 2, Reliability Prediction for Electronic Equipment, Method I Case III. Vrms Vrms Vdc Vdc Per EN60950. Consult factory for testing to this requirement Internal Lineage standard, GR_947 POE compliant Rectifier, Per IEEE802.3. Designed to start and work at an ambient as low as -40C, but may not meet operational limits until above -5C Output power is derated to 2kW for temperatures higher than 45C and input voltages higher than 285Vrms. 10 Radiated emissions compliance was met using a Lineage Power shelf. This shelf includes output common and differential mode capacitors that assist in meeting compliance. 8 9 June 18, 2014 (c)2012 General Electric Company. All rights reserved. Page 4 GE Data Sheet CP2500AC54TE CPL High Efficiency Rectifier Input: 100-120/200-277 Vac; Default Output: 54 Vdc @ 2500W; 5 Vdc @ 4W Service Life 10 Years Status and Control The Rectifier provides two means for monitor/control: analog or I2C. Details of analog controls are provided in this data sheet under Signal Definitions. GE Energy will provide separate application notes on the I2C protocol for users to interface to the CPL RECTIFIERs. Contact your local GE Energy representative for details. Hot Plug When rapidly extracting and reinserting modules care should be taken to allow for discharging the internal bias supply so that a predictable restart could be achieved. The way to ensure that the circuit sufficiently discharges is to observe the spinning of the fans after an extraction. The unit should not be reinserted until the fans stop spinning. Without bleeding down internal bias the module may remember its last assigned address and may not configure itself properly if reinserted into another slot. Control Definitions All signals are referenced to Logic_GRD unless otherwise noted. See the Signal Definitions Table at the end of this document for further description of all the signals. Input Signals Margining: Set point of the Rectifier can be changed via this input pin. Programming can be either a voltage source or a resistance divider. The margining pin is connected to 3.3Vdc via a 10k resistor inside the Rectifier. See graphs below. 3.3Vdc 10k -46 -44 Vcontrol Module Present Signal: This signal has dual functionality. It can be used to alert the system when a module is inserted. A 500 resistor is present in series between this signal and Logic_GRD. An external pull-up should not raise the voltage on the pin above 0.25Vdc. Above 1Vdc, the write_protect feature of the EEPROM is enabled. Protocol Select: Establishes the communications mode of the rectifier, between analog/I2C and RS485 modes. For RS485, connect 10k pull-down resistor to 54_OUT(-DC). Enable: On/Off control when I2C communications are utilized as configured by the Protocol pin. This pin must be pulled low to turn ON the rectifier. The rectifier will turn OFF if either the Enable or the ON/OFF pin is released. This signal is referenced to Logic_GRD. ON/OFF: This is a short pin utilized for hot-plug applications to ensure that the rectifier turns OFF before the power pins are disengaged. It also ensures that the rectifier turns ON only after the power pins have been engaged. Must be connected to V_OUT (-DC). Output Signals Power_OK: This signal is HI when the main output is present and goes LO when the main output is not present. I_limit: This signal is HI when the main output is not in current limit and goes LO when current limit has activated. Alert #: I2C interrupt signal. Fault: This signal goes LO for any failure that requires Rectifier replacement. Some of these faults may be due to: Fan failure Over-temperature condition Over-temperature shutdown Over-voltage shutdown Internal Rectifier Fault Vprogram Output Setpoint (Vdc) -58 25C ambient, full load excluding fans. 0 0.1 An open circuit on this pin reverts the voltage level back to the original setting. Software commanded margining overrides the hardware set point indefinitely or until the default setting is reinstated for example if input power and bias power have been removed from the module. June 18, 2014 (c)2012 General Electric Company. All rights reserved. Page 5 GE Data Sheet CP2500AC54TE CPL High Efficiency Rectifier Input: 100-120/200-277 Vac; Default Output: 54 Vdc @ 2500W; 5 Vdc @ 4W Alarm Table Power Supply LED State AC OK DC OK Service Fault Green Green Amber Red Condition Monitoring Signals (Referenced to Logic_GRD) Fault OTW PFW Module Present 1 1 0 0 HI HI HI LO 1 1 1 0 HI LO HI LO 1 0 1 1 LO LO LO LO Defective Fan 1 0 0 1 LO HI LO LO Blown AC Fuse in Unit 1 0 0 1 LO HI LO LO No AC <15mS (single unit) 0 1 0 0 HI HI LO3 LO Blinks 0 0 0 HI HI LO LO AC not present1 0 0 0 0 HI HI LO LO Boost Stage Failure 1 0 0 1 LO HI LO LO Over Voltage Latched Shutdown 1 0 0 1 LO HI LO LO Over Current 1 Blinks 0 0 HI HI LO LO Non-catastrophic Internal Failure2 1 1 0 1 LO HI HI LO OK Thermal Alarm (5C before shutdown) Thermal Shutdown AC Present but not within limits 1 Missing Module HI4 Standby (remote) 1 0 0 0 HI HI LO LO Service Request (PMBus mode) 1 1 Blinks 0 HI HI HI LO Communications Fault (RS485 mode) 1 1 0 Blinks HI HI HI LO This signal is correct if the Rectifier is back biased from other Rectifiers in the shelf . Any detectable fault condition that does not result in the power supply shutting down. For example, ORing FET failure, boost section out of regulation, etc. 3 Signal transition from HI to LO is output load dependent 4 Signal must be pulled HI external to the module 1 2 Output Connector Mating Connector: right angle PWB mate - all pins: AMP 6450572-1, right angle PWB mate except pass-thru input power: AMP 6450378-1 A6 A1 P1 P7 Manufacturer part numbers: FCI 51939-568 SIGNAL A B C D 6 SCL_0 SCL_1 SDA_0 SDA_1 5 MOD_PRES OTW Margin Fault 4 PFW Alert#_0 Enable 5VA 3 LOGIC_GRD Alert#_1 Reset Power_Cap 2 RS_485+ RS_485Ishare ON/OFF 1 UNIT_ADDR 8V_INT Protocol SHELF_ADDR P7 V_OUT (-) OUTPUT POWER P6 P5 V_OUT (+) V_OUT (+) P4 P3 INPUT POWER P2 P1 V_OUT (-) EARTH (GND) LINE-2 (Neutral) LINE-1 (HOT) Note: Connector is viewed from the rear positioned inside the rectifier Signal pins columns 1 and 2 are referenced to V_OUT (-) Signal pins columns 3 through 6 are referenced to Logic GRD Last to make-first to break shortest pin First make-last to break longest pin implemented in the mating connector Earth June 18, 2014 (c)2012 General Electric Company. All rights reserved. Page 6 GE Data Sheet CP2500AC54TE CPL High Efficiency Rectifier Input: 100-120/200-277 Vac; Default Output: 54 Vdc @ 2500W; 5 Vdc @ 4W Signal Definitions All hardware alarm signals (Fault, PFW, OTW, Power Capacity) are open drain FETs. These signals should be pulled HI to either 3.3V or 5V. Maximum sink current 5mA. An active LO signal (< 0.4Vdc) state. All signals are referenced to Logic GRD unless otherwise stated. Contact your Lineage Power representative for more details. Function Label Type Description Output Enable Enable Input If shorted to LOGIC_GRD, the Rectifier output is enabled when using I2C mode of operation. May also be toggled to reset a latched OFF Rectifier. Function not available in RS485 mode. Power Fail Warning PFW Output An open drain FET; normally HI, indicating output power is present. Changes to LO at least 5msec before the output voltage decays below 40Vdc. I2C Interrupt Alert#_0 Alert#_1 Output Interrupt signal via I2C lines indicating that service is requested from the host controller. This signal pin is pulled up to 3.3V via a 10k resistor and switches to active LO when an interrupt occurs. Rectifier Fault Fault Output Indicates that an internal fault exists. An open drain FET; normally HI, changes to LO. Module Present MOD_PRES Output Short pin, see Status and Control description for further information on this signal. ON/OFF ON/OFF Input Short pin, connects last and breaks first; used to activate and deactivate output during hot-insertion and extraction, respectively. Ref: Vout ( - ) Protocol select Protocol Input See Status and Control description for further information on this signal. Ref: Vout ( - ). Margining Margin Input Allows changing of output voltage through an analog voltage input or via resistor divider. Over-Temperature Warning OTW Output An open drain FET; normally HI, changes to LO approximately 5C prior to thermal shutdown. Power Capacity POWER_CAP Output Open drain FET; Used to indicate Rectifier operation mode; HI indicates 2500W operation and LO indicates 1200W operation. Rectifier address Unit_addr Input Voltage level addressing of Rectifiers within a single shelf. Ref: Vout ( - ). Shelf Address Shelf_addr Input Voltage level addressing of Rectifiers within multiple shelves. Ref: Vout ( - ). Back bias 8V_INT Bi-direct Diode OR'ed 8Vdc drain; used to back bias microprocessors and DSP of failed Rectifier from operating Rectifiers. Ref: Vout ( - ). Mux Reset Reset Input Resets the I2C lines to I2C line 0. Standby power 5VA Output 5V at 0.75A provided for external use by either adjacent power supplies or the using system. Current Share Ishare Bi-direct A single wire interface between each of the power unit forces them to share the load current. Ref: Vout ( - ). I2C Line 0 SCL_0, SDA_0 Input I2C line 0. I C Line 1 SCL_1, SDA_1 Input I2C line 1. I2C Interrupt Alert# Output Goes active LO RS485 Line RS_485+ RS_485- Bi-direct RS485 line. 2 June 18, 2014 (c)2012 General Electric Company. All rights reserved. Page 7 GE Data Sheet CP2500AC54TE CPL High Efficiency Rectifier Input: 100-120/200-277 Vac; Default Output: 54 Vdc @ 2500W; 5 Vdc @ 4W Front Panel LEDs Analog Mode I2C Mode RS485 Mode ON: Input ok Blinking: Input out of limits ON: Output ok Blinking: Overload ON: Over-temperature Warning ! ON: Over-temperature Warning Blinking: Service ON: Fault ON: Over-temperature Warning ON: Fault Blinking: Not communicating Dimensions 13.85 in. (351.2 mm) Rear View 4.00 in. (101.6 mm) 1.63 in. (41.4 mm) Top View Front View Physical Packaged weight Unpacked weight Heat release June 18, 2014 5.4/2.45 lbs/kgs 4.8/2.18 lbs/kgs 100 Watts or 341 BTUs @ 80% load 153 Watts or 522 BTUs @ 100% load (c)2012 General Electric Company. All rights reserved. Page 8 GE Data Sheet CP2500AC54TE CPL High Efficiency Rectifier Input: 100-120/200-277 Vac; Default Output: 54 Vdc @ 2500W; 5 Vdc @ 4W Ordering Information Item Description Comcode CP2500AC54TEZ 54Vdc @ 50A, 5Vdc @ 0.75A, RoHS 6/6 CC109172680 CP2500AC54TEZ-B Same as above with a black faceplate 150037800 Accessories Item Description Comcode Power supply interface board 150037482 Isolated Interface Adapter Kit - interface between a USB 2 port and the I C connector on the power supply interface board 150036482 Graphical User Interface download demonstrating the 2 redundant I C capabilities of the power supply. The site below downloads the GE Digital Power InsightTM software tools, including the cpgui_l. When the download is complete, icons for the various utilities will appear on the desktop. Click on cpgui_l.exe to start the program after the download is complete. http://apps.geindustrial.com/publibrary/checkout/Software% 7CCPSW-DPI%7Cgeneric Graphical User Interface Manual; The GUI download created a directory In that directory start the DPI_manual.pdf file. June 18, 2014 (c)2012 General Electric Company. All rights reserved. Page 9 GE Data Sheet CP2500AC54TE CPL High Efficiency Rectifier Input: 100-120/200-277 Vac; Default Output: 54 Vdc @ 2500W; 5 Vdc @ 4W Typical Efficiency Contact Us For more information, call us at USA/Canada: +1 888 546 3243, or +1 972 244 9288 Asia-Pacific: +86.021.54279977*808 Europe, Middle-East and Africa: +49.89.878067-280 India: +91.80.28411633 www.gecriticalpower.com GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. June 18, 2014 (c)2014 General Electric Company. All International rights reserved. Page 10