GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Module 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Features RoHS Compliant EZ-SEQUENCETM Applications Compliant to RoHS Directive 2011/65/EU and amended Directive (EU) 2015/863 Compliant to REACH Directive (EC) No 1907/2006 Compatible in a Pb-free or SnPb reflow environment (Z versions) DOSA based Wide Input voltage range (4.5Vdc-14Vdc) Output voltage programmable from 0.59Vdc to 5.5Vdc via external resistor Tunable LoopTM to optimize dynamic output voltage response Flexible output voltage sequencing EZ-SEQUENCE (APTS versions) Distributed power architectures Intermediate bus voltage applications Remote sense Telecommunications equipment Power Good signal Servers and storage applications Fixed switching frequency Networking equipment Output overcurrent protection (non-latching) Industrial equipment Overtemperature protection Remote On/Off Ability to sink and source current Cost efficient open frame design Small size: 12.2 mm x 12.2 mm x 7.25 mm Vin+ VIN PGOOD RTUNE MODULE Cin Vout+ VOUT SENSE (0.48 in x 0.48 in x 0.29 in) SEQ CTUNE ON/OFF Co TRIM GND Wide operating temperature range [-40C to 85C] ANSI/UL* 62368-1 and CAN/CSA C22.2 No. 62368-1 Recognized, DIN VDE 0868-1/A11:2017 (EN623681:2014/A11:2017 ISO** 9001 and ISO 14001 certified manufacturing facilities RTrim Description The 12V Pico TLynxTM 6A power modules are non-isolated dc-dc converters that can deliver up to 6A of output current. These modules operate over a wide range of input voltage (VIN = 4.5Vdc-14Vdc) and provide a precisely regulated output voltage from 0.59Vdc to 5.5Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current and over temperature protection, and output voltage sequencing (APTS versions). A new feature, the Tunable LoopTM, allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area. * UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards August 6, 2020 (c)2017 General Electric Company. All rights reserved. GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit All VIN -0.3 15 Vdc APTS VSEQ -0.3 ViN Vdc All TA -40 85 C All Tstg -55 125 C Input Voltage Continuous Sequencing Voltage Operating Ambient Temperature (see Thermal Considerations section) Storage Temperature Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit 4.5 14.0 Vdc 6.5 Adc Operating Input Voltage All VIN Maximum Input Current All IIN,max VO,set = 0.6 Vdc IIN,No load 16 mA VO,set = 3.3Vdc IIN,No load 55 mA Input Stand-by Current (VIN = 12.0Vdc, module disabled) All IIN,stand-by 1.2 mA Inrush Transient All I2t Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1H source impedance; VIN =0 to 14V, IO= IOmax ; See Test Configurations) All 86 mAp-p Input Ripple Rejection (120Hz) All 50 dB (VIN=4.5V to 14V, IO=IO, max ) Input No Load Current (VIN = 12.0Vdc, IO = 0, module enabled) 1 A2s CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 6A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer's data sheet for further information. August 6, 2020 (c)2017 General Electric Company. All rights reserved. Page 2 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Electrical Specifications (continued) Parameter Device Symbol Min Output Voltage Set-point (with 0.5% tolerance for external resistor used to set output voltage) All VO, set -1.5 Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life) All VO, set -2.5 Adjustment Range (selected by an external resistor) (Some output voltages may not be possible depending on the input voltage - see Feature Descriptions Section) All VO 0.59 Remote Sense Range All Typ Max Unit +1.5 % VO, set +2.5 % VO, set 5.5 Vdc 0.5 Vdc Output Regulation (for VO 2.5Vdc) Line (VIN=VIN, min to VIN, max) All +0.4 % VO, set Load (IO=IO, min to IO, max) All 10mV % VO, set Temperature (Tref=TA, min to TA, max) All +0.4 % VO, set Line (VIN=VIN, min to VIN, max) All 10 mV Load (IO=IO, min to IO, max) All 5 mV Temperature (Tref=TA, min to TA, max) All 5 mV 50 100 mVpk-pk 20 38 mVrms Output Regulation (for VO < 2.5Vdc) Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Co = 0.1F // 10 F ceramic capacitors) Peak-to-Peak (5Hz to 20MHz bandwidth) All RMS (5Hz to 20MHz bandwidth) All External Capacitance1 Without the Tunable LoopTM All CO, max 0 47 F ESR 0.15 m All CO, max 0 1000 F ESR 10 m All CO, max 0 3000 F Output Current (in either sink or source mode) All Io 0 6 Adc Output Current Limit Inception (Hiccup Mode) (current limit does not operate in sink mode) All IO, lim 200 % Io,max Output Short-Circuit Current All IO, s/c 170 mA ESR 1 m With the Tunable Loop TM (VO250mV) ( Hiccup Mode ) Efficiency VO,set = 0.6Vdc 69.3 % VIN= 12Vdc, TA=25C VO, set = 1.2Vdc 80.7 % IO=IO, max , VO= VO,set VO,set = 1.8Vdc 85.3 % 88.1 % VO,set = 3.3Vdc 90.8 % VO,set = 5.0Vdc 93.6 % All fsw VO,set = 2.5Vdc Switching Frequency 600 kHz External capacitors may require using the new Tunable LoopTM feature to ensure that the module is stable as well as getting the best transient response. See the Tunable LoopTM section for details. August 6, 2020 (c)2017 General Electric Company. All rights reserved. Page 3 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current General Specifications Parameter Device Calculated MTBF (IO=0.8IO, max, TA=40C) Telecordia Issue 2 Method 1 Case 3 Min Typ APTS Max 14,353,850 APXS Hours 22,280,045 Weight Unit Hours 1.95 (0.0687) g (oz.) Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to GND) Device is with suffix "4" - Positive Logic (See Ordering Information) Logic High (Module ON) Input High Current All IIH Input High Voltage All VIH 10 A 3.5 VIN,max V Logic Low (Module OFF) Input Low Current Input Low Voltage Device Code with no suffix - Negative Logic (See Ordering Information) (On/OFF pin is open collector/drain logic input with All IIL 1 mA All VIL -0.3 0.8 V external pull-up resistor; signal referenced to GND) Logic High (Module OFF) Input High Current All IIH 1 mA Input High Voltage All VIH 3.5 VIN, max Vdc Logic Low (Module ON) Input low Current All IIL 10 A Input Low Voltage All VIL -0.2 0.6 Vdc All Tdelay 2 msec All Tdelay 2 msec All Trise 4 msec 3.0 % VO, set Turn-On Delay and Rise Times (VIN=VIN, nom, IO=IO, max , VO to within 1% of steady state) Case 1: On/Off input is enabled and then input power is applied (delay from instant at which VIN = VIN, min until Vo = 10% of Vo, set) Case 2: Input power is applied for at least one second and then the On/Off input is enabled (delay from instant at which Von/Off is enabled until Vo = 10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set) Output voltage overshoot (TA = 25oC VIN= VIN, min to VIN, max,IO = IO, min to IO, max) With or without maximum external capacitance Over Temperature Protection All Tref 140 C (Power-Up: 2V/ms) APTS VSEQ -Vo 100 mV (Power-Down: 2V/ms) APTS VSEQ -Vo 100 mV (See Thermal Considerations section) Tracking Accuracy (VIN, min to VIN, max; IO, min to IO, max VSEQ < Vo) August 6, 2020 (c)2017 General Electric Company. All rights reserved. Page 4 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Feature Specifications (cont.) Parameter Device Symbol Min Typ Max Units 4.3 Vdc Input Undervoltage Lockout Turn-on Threshold All Turn-off Threshold All 3.4 Vdc Hysteresis All 0.4 Vdc Output Voltage Limit for PGOOD All 90% Pulldown resistance of PGOOD pin All PGOOD (Power Good) Signal Interface Open Drain, Vsupply 5VDC August 6, 2020 (c)2017 General Electric Company. All rights reserved. 7 110% VO, set 50 Page 5 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Characteristic Curves The following figures provide typical characteristics for the 12V Pico TLynxTM 6A at 0.6Vo and at 25oC. 85 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 80 75 Vin=4.5V 70 Vin=12V 65 Vin=14V 60 0 1 2 3 4 5 6 OUTPUT CURRENT, IO (A) VO (V) (200mV/div) IO (A) (2Adiv) OUTPUT VOLTAGE Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max). OUTPUT VOLTAGE VO (V) (200mV/div) TIME, t (2 ms/div) VIN (V) (5V/div) VO (V) (200mV/div) VON/OFF (V) (5V/div) ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 3. Typical output ripple and noise (VIN = 12V, Io = Io,max). TIME, t (20s /div) Figure 4. Transient Response to Dynamic Load Change from 0% to 50% to 0% . INPUT VOLTAGE TIME, t (1s/div) August 6, 2020 Figure 2. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, VO (V) (10mV/div) OUTPUT VOLTAGE Figure 1. Converter Efficiency versus Output Current. AMBIENT TEMPERATURE, TA OC TIME, t (2 ms/div) Figure 6. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). (c)2017 General Electric Company. All rights reserved. Page 6 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Characteristic Curves The following figures provide typical characteristics for the 12V Pico TLynxTM 6A at 1.2Vo and at 25oC. 95 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 90 85 80 Vin=4.5V Vin=12V 75 Vin=14V 70 0 1 2 3 4 5 6 OUTPUT CURRENT, IO (A) VO (V) (200mV/div) IO (A) (2Adiv) OUTPUT VOLTAGE Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). OUTPUT VOLTAGE VO (V) (500mV/div) VO (V) (500mV/div) VON/OFF (V) (5V/div) TIME, t (2 ms/div) Figure 10. Transient Response to Dynamic Load Change from 0% to 50% to 0%. VIN (V) (5V/div) OUTPUT VOLTAGE ON/OFF VOLTAGE Figure 9. Typical output ripple and noise (VIN = 12V, Io = Io,max). TIME, t (20s /div) INPUT VOLTAGE TIME, t (1s/div) August 6, 2020 Figure 8. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, VO (V) (10mV/div) OUTPUT VOLTAGE Figure 7. Converter Efficiency versus Output Current. AMBIENT TEMPERATURE, TA OC TIME, t (2 ms/div) Figure 12. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). (c)2017 General Electric Company. All rights reserved. Page 7 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Characteristic Curves The following figures provide typical characteristics for the 12V Pico TLynxTM 6A at 1.8Vo and at 25oC. 95 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 90 85 Vin=4.5V Vin=12V 80 Vin=14V 75 70 0 1 2 3 4 5 6 OUTPUT CURRENT, IO (A) VO (V) (200mV/div) IO (A) (2Adiv) OUTPUT VOLTAGE Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). OUTPUT VOLTAGE VO (V) (500mV/div) VO (V) (500mV/div) VON/OFF (V) (10V/div) TIME, t (2 ms/div) Figure 16. Transient Response to Dynamic Load Change from 0% to 50% to 0%. VIN (V) (5V/div) OUTPUT VOLTAGE ON/OFF VOLTAGE Figure 15. Typical output ripple and noise (VIN = 12V, Io = Io,max). TIME, t (20s /div) INPUT VOLTAGE TIME, t (1s/div) August 6, 2020 Figure 14. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, VO (V) (10mV/div) OUTPUT VOLTAGE Figure 13. Converter Efficiency versus Output Current. AMBIENT TEMPERATURE, TA OC TIME, t (2 ms/div) Figure 18. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). (c)2017 General Electric Company. All rights reserved. Page 8 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Characteristic Curves The following figures provide typical characteristics for the 12V Pico TLynxTM 6A at 2.5Vo and at 25oC. 100 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 95 90 85 Vin=4.5V Vin=12V 80 Vin=14V 75 70 0 1 2 3 4 5 6 OUTPUT CURRENT, IO (A) VO (V) (200mV/div) Figure 21. Typical output ripple and noise (VIN = 12V, Io = Io,max). Figure 22. Transient Response to Dynamic Load Change from 0% to 50% to 0%. OUTPUT VOLTAGE VO (V) (1V/div) OUTPUT VOLTAGE VO (V) (1V/div) VON/OFF (V) (5V/div) INPUT VOLTAGE VIN (V) (5V/div) TIME, t (20s /div) ON/OFF VOLTAGE TIME, t (1s/div) IO (A) (2Adiv) OUTPUT VOLTAGE Figure 20. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, VO (V) (10mV/div) OUTPUT VOLTAGE Figure 19. Converter Efficiency versus Output Current. AMBIENT TEMPERATURE, TA OC TIME, t (2 ms/div) Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max). August 6, 2020 TIME, t (2 ms/div) Figure 24. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). (c)2017 General Electric Company. All rights reserved. Page 9 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Characteristic Curves The following figures provide typical characteristics for the 12V Pico TLynxTM 6A at 3.3Vo and at 25oC. 100 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 95 90 Vin=4.5V 85 Vin=12V Vin=14V 80 75 70 0 1 2 3 4 5 6 OUTPUT CURRENT, IO (A) VO (V) (200mV/div) OUTPUT VOLTAGE VO (V) (1V/div) VIN (V) (5V/div) VON/OFF (V) (5V/div) VO (V) (1V/div) Figure 28. Transient Response to Dynamic Load Change from 0% 50% to 0%. ON/OFF VOLTAGE Figure 27. Typical output ripple and noise (VIN = 12V, Io = Io,max). INPUT VOLTAGE TIME, t (20s /div) OUTPUT VOLTAGE TIME, t (1s/div) IO (A) (2Adiv) OUTPUT VOLTAGE Figure 26. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, VO (V) (10mV/div) OUTPUT VOLTAGE Figure 25. Converter Efficiency versus Output Current. AMBIENT TEMPERATURE, TA OC TIME, t (2ms/div) Figure 29. Typical Start-up Using On/Off Voltage (Io = Io,max). August 6, 2020 TIME, t (2ms/div) Figure 30. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). (c)2017 General Electric Company. All rights reserved. Page 10 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Characteristic Curves The following figures provide typical characteristics for the 12V Pico TLynxTM 6A at 5Vo and at 25oC. 100 OUTPUT CURRENT, Io (A) EFFICIENCY, (%) 95 90 Vin=8V 85 Vin=12V Vin=14V 80 75 70 0 1 2 3 4 5 6 OUTPUT CURRENT, IO (A) VO (V) (200mV/div) IO (A) (2Adiv) OUTPUT VOLTAGE Figure 33. Typical Start-up Using On/Off Voltage (Io = Io,max). OUTPUT VOLTAGE VO (V) (2V/div) TIME, t (2 ms/div) Figure 35. Transient Response to Dynamic Load Change from 0% 50% to 0%. VIN (V) (5V/div) VO (V) (2V/div) VON/OFF (V) (5V/div) ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 32. Typical output ripple and noise (VIN = 12V, Io = Io,max). TIME, t (20s /div) INPUT VOLTAGE TIME, t (1s/div) August 6, 2020 Figure 34. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, VO (V) (20mV/div) OUTPUT VOLTAGE Figure 31. Converter Efficiency versus Output Current. AMBIENT TEMPERATURE, TA OC TIME, t (1ms/div) Figure 36. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). (c)2017 General Electric Company. All rights reserved. Page 11 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Test Configurations Design Considerations Input Filtering CURRENT PROBE TO OSCILLOSCOPE The 12V Pico TLynxTM 6A module should be connected to a low ac-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. To minimize input voltage ripple, ceramic capacitors are recommended at the input of the module. Figure 40 shows the input ripple voltage for various output voltages at 6A of load current with 1x10 F or 1x22 F ceramic capacitors and an input of 12V. LTEST VIN(+) BATTERY 1H CIN CS 1000F Electrolytic 2x100F Tantalum E.S.R.<0.1 @ 20C 100kHz COM NOTE: Measure input reflected ripple current with a simulated source inductance (LTEST) of 1H. Capacitor CS offsets possible battery impedance. Measure current as shown above. COPPER STRIP RESISTIVE LOAD Vo+ 10uF 0.1uF COM SCOPE USING BNC SOCKET GROUND PLANE NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 38. Output Ripple and Noise Test Setup. Input Ripple Voltage (mVp-p) 450 Figure 37. Input Reflected Ripple Current Test Setup. 400 1x10uF 350 1x22uF 300 250 200 150 100 50 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 Output Voltage (Vdc) Figure 40. Input ripple voltage for various output voltages with 1x10 F or 1x22 F ceramic capacitors at the input (6A load). Input voltage is 12V. Output Filtering Rdistribution Rcontact Rcontact VIN(+) VO RLOAD VO VIN Rdistribution Rcontact Rcontact COM Rdistribution Rdistribution COM NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 39. Output Voltage and Efficiency Test Setup. VO. IO Efficiency August 6, 2020 = VIN. IIN x 100 % The 12V Pico TLynxTM 6A modules are designed for low output ripple voltage and will meet the maximum output ripple specification with 0.1 F ceramic and 10 F ceramic capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. Figure 41 provides output ripple information for different external capacitance values at various Vo and for a load current of 6A. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal performance of the module can be achieved by using the Tunable LoopTM feature described later in this data sheet. (c)2017 General Electric Company. All rights reserved. Page 12 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current 90 Feature Descriptions 1x10uF External Cap 80 Remote Enable 1x47uF External Cap 2x47uF External Cap 70 The 12V Pico TLynxTM 6A power modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are available. In the Positive Logic On/Off option, (device code suffix "4" - see Ordering Information), the module turns ON during a logic High on the On/Off pin and turns OFF during a logic Low. With the Negative Logic On/Off option, (no device code suffix, see Ordering Information), the module turns OFF during logic High and ON during logic Low. The On/Off signal is always referenced to ground. For either On/Off logic option, leaving the On/Off pin disconnected will turn the module ON when input voltage is present. Ripple (mVp-p) 4x47uF External Cap 60 50 40 30 20 10 0 0.5 1.5 2.5 3.5 Output Voltage(Volts) 4.5 5.5 Figure 41. Output ripple voltage for various output voltages with external 1x10 F, 1x47 F, 2x47 F or 4x47 F ceramic capacitors at the output (6A load). Input voltage is 12V. For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 42. When the external transistor Q1 is in the OFF state, the internal PWM Enable signal is pulled high through an internal 1.5M resistor and the external pullup resistor and the module is ON. When transistor Q1 is turned ON, the On/Off pin is pulled low and the module is OFF. A suggested value for Rpullup is 20k. VIN+ MODULE Safety Considerations For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL ANSI/UL* 62368-1 and CAN/CSA+ C22.2 No. 62368-1 Recognized, DIN VDE 0868-1/A11:2017 (EN623681:2014/A11:2017) For the converter output to be considered meeting the Requirements of safety extra-low voltage (SELV) or ES1, the input must meet SELV/ES1 requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a fast-acting fuse with a maximum rating of 6A in the positive input lead. August 6, 2020 Rpullup 1.5MEG I ON/OFF + ON/OFF 2.05K PWM Enable VON/OFF Q1 GND _ Figure 42. Circuit configuration for using positive On/Off logic. For negative logic On/Off modules, the circuit configuration is shown in Fig. 43. The On/Off pin should be pulled high with an external pull-up resistor (suggested value for the 4.5V to 14V input range is 20Kohms). When transistor Q2 is in the OFF state, the On/Off pin is pulled high, transistor Q1 is turned ON and the module is OFF. To turn the module ON, Q2 is turned ON pulling the On/Off pin low, turning transistor Q1 OFF resulting in the PWM Enable pin going high. (c)2017 General Electric Company. All rights reserved. Page 13 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current 16 VIN+ MODULE 1.5MEG I ON/OFF PWM Enable Q1 ON/OFF + VON/OFF 22K GND 12 Upper Limit 10 8 6 4 Lower Limit 2 0 22K Q2 Input Voltage (v) Rpullup 14 0.5 1 1.5 2.5 3 3.5 4 4.5 5 5.5 6 Output Voltage (V) _ Figure 43. Circuit configuration for using negative On/Off logic. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. Overtemperature Protection Figure 44. Output Voltage vs. Input Voltage Set Point Area plot showing limits where the output voltage can be set for different input voltages. Without an external resistor between Trim and GND pins, the output of the module will be 0.59Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the following equation: 5.91 Rtrim = k ( ) Vo - 0 . 591 Rtrim is the external resistor in k Vo is the desired output voltage. To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will shutdown if the overtemperature threshold of 140oC is exceeded at the thermal reference point Tref . The thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. Once the unit goes into thermal shutdown it will then wait to cool before attempting to restart. Table 1 provides Rtrim values required for some common output voltages. Table 1 VO, set (V) 0.6 1.0 1.2 1.5 1.8 2.5 3.3 5.0 Input Undervoltage Lockout At input voltages below the input undervoltage lockout limit, the module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold. Output Voltage Programming The output voltage of the 12V Pico TLynxTM 6A modules can be programmed to any voltage from 0.59dc to 5.5Vdc by connecting a resistor between the Trim and GND pins of the module. Certain restrictions apply on the output voltage set point depending on the input voltage. These are shown in the Output Voltage vs. Input Voltage Set Point Area plot in Fig. 44. The Upper Limit curve shows that for output voltages of 0.9V and lower, the input voltage must be lower than the maximum of 14V. The Lower Limit curve shows that for output voltages of 3.8V and higher, the input voltage needs to be larger than the minimum of 4.5V. August 6, 2020 2 Rtrim (K) 656.7 14.45 9.704 6.502 4.888 3.096 2.182 1.340 By using a 0.5% tolerance trim resistor with a TC of 100ppm, a set point tolerance of 1.5% can be achieved as specified in the electrical specification. Remote Sense The 12V Pico TLynxTM 6A power modules have a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage at the SENSE pin. The voltage between the SENSE pin and VOUT pin must not exceed 0.5V. Note that the output voltage of the module cannot exceed the specified maximum value. This includes the voltage drop between the SENSE and Vout pins. When the Remote Sense feature is not being used, connect the SENSE pin to the VOUT pin. (c)2017 General Electric Company. All rights reserved. Page 14 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Monotonic Start-up and Shutdown VIN(+) VO(+) SENSE ON/OFF LOAD TRIM Rtrim GND Figure 45. Circuit configuration for programming output voltage using an external resistor. Voltage Margining The 12V Pico TLynxTM 6A modules have monotonic startup and shutdown behavior for any combination of rated input voltage, output current and operating temperature range. Startup into Pre-biased Output The 12V Pico TLynxTM 6A modules can start into a prebiased output as long as the prebias voltage is 0.5V less than the set output voltage. Note that prebias operation is not supported when output voltage sequencing is used. Output Voltage Sequencing Output voltage margining can be implemented in the 12V Pico TLynxTM 6A modules by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to output pin for margining-down. Figure 46 shows the circuit configuration for output voltage margining. The POL Programming Tool, available at www.lineagepower.com under the Design Tools section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin. Please consult your local GE technical representative for additional details. Vo Rmar gin-down MODULE Q2 Trim Rmar gin-up Rtrim Q1 G ND Figure 46. Circuit Configuration for margining Output voltage. The 12V Pico TLynxTM 6A modules include a sequencing feature, EZ-SEQUENCE that enables users to implement various types of output voltage sequencing in their applications. This is accomplished via an additional sequencing pin. When not using the sequencing feature, either tie the SEQ pin to VIN or leave it unconnected. When an analog voltage is applied to the SEQ pin, the output voltage tracks this voltage until the output reaches the set-point voltage. The final value of the SEQ voltage must be set higher than the set-point voltage of the module. The output voltage follows the voltage on the SEQ pin on a one-to-one basis. By connecting multiple modules together, multiple modules can track their output voltages to the voltage applied on the SEQ pin. For proper voltage sequencing, first, input voltage is applied to the module. The On/Off pin of the module is left unconnected (or tied to GND for negative logic modules or tied to VIN for positive logic modules) so that the module is ON by default. After applying input voltage to the module, a minimum 10msec delay is required before applying voltage on the SEQ pin. This delay gives the module enough time to complete its internal powerup soft-start cycle. During the delay time, the SEQ pin should be held close to ground (nominally 50mV 20 mV). This is required to keep the internal op-amp out of saturation thus preventing output overshoot during the start of the sequencing ramp. By selecting resistor R1 (see fig. 47) according to the following equation R1 = 24950 ohms, VIN - 0.05 the voltage at the sequencing pin will be 50mV when the sequencing signal is at zero. August 6, 2020 (c)2017 General Electric Company. All rights reserved. Page 15 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current MODULE VIN+ 499K + O UT R1 SEQ 10K G ND Figure 47. Circuit showing connection of the sequencing signal to the SEQ pin. After the 10msec delay, an analog voltage is applied to the SEQ pin and the output voltage of the module will track this voltage on a one-to-one volt bases until the output reaches the setpoint voltage. To initiate simultaneous shutdown of the modules, the SEQ pin voltage is lowered in a controlled manner. The output voltage of the modules tracks the voltages below their set-point voltages on a one-to-one basis. A valid input voltage must be maintained until the tracking and output voltages reach ground potential. When using the EZ-SEQUENCETM feature to control start-up of the module, pre-bias immunity during start-up is disabled. The pre-bias immunity feature of the module relies on the module being in the diode-mode during start-up. When using the EZSEQUENCETM feature, modules goes through an internal set-up time of 10msec, and will be in synchronous rectification mode when the voltage at the SEQ pin is applied. This will result in the module sinking current if a pre-bias voltage is present at the output of the module. When pre-bias immunity during start-up is required, the EZ-SEQUENCETM feature must be disabled. For additional guidelines on using the EZ-SEQUENCETM feature please refer to Application Note AN04-008 "Application Guidelines for Non-Isolated Converters: Guidelines for Sequencing of Multiple Modules", or contact the GE technical representative for additional information. External capacitors are usually added to the output of the module for two reasons: to reduce output ripple and noise (see Fig. 41) and to reduce output voltage deviations from the steady-state value in the presence of dynamic load current changes. Adding external capacitance however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish response. Larger values of external capacitance could also cause the module to become unstable. The Tunable LoopTM allows the user to externally adjust the voltage control loop to match the filter network connected to the output of the module. The Tunable LoopTM is implemented by connecting a series R-C between the SENSE and TRIM pins of the module, as shown in Fig. 48. This R-C allows the user to externally adjust the voltage loop feedback compensation of the module. VOUT SENSE RTUNE MODULE CO CTUNE TRIM GND RTrim Figure. 48. Circuit diagram showing connection of RTUME and CTUNE to tune the control loop of the module. Power Good The 12V Pico TLynxTM 6A modules provide a Power Good (PGOOD) signal that is implemented with an open-drain output to indicate that the output voltage is within the regulation limits of the power module. The PGOOD signal will be de-asserted to a low state if any condition such as overtemperature, overcurrent or loss of regulation occurs that would result in the output voltage going 10% outside the setpoint value. The PGOOD terminal should be connected through a pullup resistor (suggested value 100K) to a source of 5VDC or lower. Tunable LoopTM The 12V Pico TLynxTM 6A modules have a new feature that optimizes transient response of the module called Tunable LoopTM. August 6, 2020 (c)2017 General Electric Company. All rights reserved. Page 16 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Recommended values of RTUNE and CTUNE for different output capacitor combinations are given in Tables 2 and 3. Table 2 shows the recommended values of RTUNE and CTUNE for different values of ceramic output capacitors up to 470uF that might be needed for an application to meet output ripple and noise requirements. Selecting RTUNE and CTUNE according to Table 2 will ensure stable operation of the module. In applications with tight output voltage limits in the presence of dynamic current loading, additional output capacitance will be required. Table 3 lists recommended values of RTUNE and CTUNE in order to meet 2% output voltage deviation limits for some common output voltages in the presence of a 3A to 6A step change (50% of full load), with an input voltage of 12V. Please contact your GE technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other output capacitance values or input voltages other than 12V. Table 2. General recommended values of of RTUNE and CTUNE for Vin=12V and various external ceramic capacitor combinations. Co RTUNE CTUNE 1x47F 2x47F 4x47F 6x47F 270 220 150 2200pF 4700pF 8200pF 75 12nF 10x47F 75 18nF Table 3. Recommended values of RTUNE and CTUNE to obtain transient deviation of 2% of Vout for a 3A step load with Vin=12V. Vo Co RTUNE CTUNE V 5V 3.3V 2.5V 1.8V 1.2V 0.6V 2x47F + 2x47F 3x47F 4x47F 6x47F 330F 3 x330F Polymer Polymer 220 180 150 120 100 100 3900pF 6800pF 10nF 12nF 15nF 120nF 87mV 57mV 43mV 32mV 23mV 12mV August 6, 2020 (c)2017 General Electric Company. All rights reserved. Page 17 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 49. The preferred airflow direction for the module is in Figure 50. Figure 50. Preferred airflow direction and location of hot-spot of the module (Tref). 25.4_ (1.0) Wind Tunnel PWBs Power Module 76.2_ (3.0) x 12.7_ (0.50) Probe Location for measuring airflow and ambient temperature Air flow Figure 49. Thermal Test Setup. The thermal reference points, Tref used in the specifications are also shown in Figure 50. For reliable operation the temperatures at these points should not exceed 120oC. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Please refer to the Application Note "Thermal Characterization Process For Open-Frame Board-Mounted Power Modules" for a detailed discussion of thermal aspects including maximum device temperatures. August 6, 2020 (c)2017 General Electric Company. All rights reserved. Page 18 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Example Application Circuit Requirements: Vin: 12V Vout: Iout: 1.8V 4.5A max., worst case load transient is from 3A to 4.5A Vout: Vin, ripple 1.5% of Vout (27mV) for worst case load transient 1.5% of Vin (50mV, p-p) Vout+ Vin+ VIN VOUT SENSE RTUNE + CI2 MODULE CI1 CTUNE ON/OFF TRIM GND RTrim CI1 22F/16V ceramic capacitor (e.g. Murata GRM32ER61C226KE20) CI2 47F/16V bulk electrolytic CO1 CTune RTune 5 x 47F/6.3V ceramic capacitor (e.g. Murata GRM31CR60J476ME19) 12nF ceramic capacitor (can be 1206, 0805 or 0603 size) 120 ohms SMT resistor (can be 1206, 0805 or 0603 size) RTrim 4.87k SMT resistor (can be 1206, 0805 or 0603 size, recommended tolerance of 0.1%) August 6, 2020 CO1 (c)2017 General Electric Company. All rights reserved. Page 19 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Mechanical Outline Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.) PIN 7 August 6, 2020 PIN 8 PIN FUNCTION 1 ON/OFF 2 VIN 3 GND 4 VOUT 5 SENSE 6 TRIM 7 GND 8 NC 9 SEQ 10 PGOOD (c)2017 General Electric Company. All rights reserved. Page 20 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Recommended Pad Layout Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.) PIN 8 PIN 7 1.01 [0.040] x 1.01 [0.040] 7 places August 6, 2020 PIN FUNCTION 1 ON/OFF 2 VIN 3 GND 4 VOUT 5 SENSE 6 TRIM 7 GND 8 NC 9 SEQ 10 PGOOD (c)2017 General Electric Company. All rights reserved. Page 21 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Packaging Details The 12V Pico TLynxTM 6A modules are supplied in tape & reel as standard. Modules are shipped in quantities of 400 modules per reel. All Dimensions are in millimeters and (in inches). Reel Dimensions: Outside Dimensions: Inside Dimensions: 330.2 mm (13.00) 177.8 mm (7.00") Tape Width: 24.00 mm (0.945") August 6, 2020 (c)2017 General Electric Company. All rights reserved. Page 22 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Surface Mount Information 300 Pick and Place 250 Per J-STD-020 Rev. C The 12V Pico TLynxTM 6A modules use an open frame construction and are designed for a fully automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and place operations. The label meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow temperatures of up to 300oC. The label also carries product information such as product code, serial number and the location of manufacture. Nozzle Recommendations The module weight has been kept to a minimum by using open frame construction. Variables such as nozzle size, tip style, vacuum pressure and placement speed should be considered to optimize this process. The minimum recommended inside nozzle diameter for reliable operation is 3mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 7 mm. Lead Free Soldering The 12V Pico TLynxTM 6A modules are lead-free (Pb-free) and RoHS compliant and fully compatible in a Pb-free soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability. Reflow Temp (C) Peak Temp 260C 200 * Min. Time Above 235C 15 Seconds 150 Heating Zone 1C/Second Cooling Zone *Time Above 217C 60 Seconds 100 50 0 Reflow Time (Seconds) Figure 51. Recommended linear reflow profile using Sn/Ag/Cu solder. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001). Pb-free Reflow Profile Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Fig. 51. Soldering outside of the recommended profile requires testing to verify results and performance. MSL Rating The 12V Pico TLynxTM 6A modules have a MSL rating of 2a. Storage and Handling The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of 30C and 60% relative humidity varies according to the MSL rating (see J-STD033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40 C, < 90% relative humidity. August 6, 2020 (c)2017 General Electric Company. All rights reserved. Page 23 GE Data Sheet 12V PicoTLynxTM 6A: Non-Isolated DC-DC Power Modules 4.5Vdc -14Vdc input; 0.59Vdc to 5.5Vdc output; 6A Output Current Ordering Information Please contact your GE Sales Representative for pricing, availability and optional features. Table 6. Device Codes Device Code Input Voltage Range Output Voltage Output Current On/Off Logic Sequencing Comcodes APTS006A0X-SRZ 4.5 - 14Vdc 0.59 - 5.5Vdc 6A Negative Yes CC109126026 APTS006A0X4-SRZ 4.5 - 14Vdc 0.59 - 5.5Vdc 6A Positive Yes CC109126034 APXS006A0X-SRZ 4.5 - 14Vdc 0.59 - 5.5Vdc 6A Negative No CC109126001 APXS006A0X4-SRZ 4.5 - 14Vdc 0.59 - 5.5Vdc 6A Positive No CC109126018 APTS006A0X-62SRZ* 4.5 - 14Vdc 0.59 - 5.5Vdc 6A Negative Yes CC109172755 * Special codes, consult factory before ordering Table 7. Coding Scheme TLynx family Sequencing feature. Input voltage range Output current Output voltage On/Off logic AP T S 006A0 X 4 T = with Seq. S = 4.5 14V 6.0A X = w/o Seq. Options ROHS Compliance -SR X= 4 = positive S = Surface programmable No entry = Mount output negative R = Tape&Reel Z Z = ROHS6 Contact Us For more information, call us at USA/Canada: +1 888 546 3243, or +1 972 244 9288 Asia-Pacific: +86-21-53899666 Europe, Middle-East and Africa: +49.89.878067-280 Go.ABB/Industrial GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. August 6, 2020 (c)2016 General Electric Company. All International rights reserved. Version 1_4