D2AW Sealed Ultra Subminiature Basic Switch Long stroke seal switch with high reliability and high insulation performance <Clipping contact> Double reliability by twin contacts (=Clipping contact). Foreign materials are cleaned out by the sliding contacts. <Quiet operation> Quiet operating sound by sliding contact construction is needed for high grade car. <High insulation performance> High performance of Insulation resistance by unique contact structure. RoHS Compliant Model Number Legend D2AW- @ @ @ @ @ - @ 2 3 4 5 6 4. Contact Form A: Without posts 2: SPST-NC BR: Long post on right 3: SPST-NO BL: Long post on left C: M3-screw mounting model ER: Short post on right 5. Terminals D: Straight PCB terminals H: Solder terminals Detection Switches 1 1. Mounting Structure EL: Short post on left 6. Option Code 2. Ratings Customized Code 0: 0.1 A at 12 VDC 3. Actuator 0: Pin plunger 5: Long straight leaf lever 6: Leaf lever 7: Simulated roller leaf lever 8: Long leaf lever 33 D2AW Sealed Ultra Subminiature Basic Switch Due to the idiosyncrasies of the automotive parts industry, a business decision is required on individual items to determine when to start supply. Contact your OMRON representative for information on individual models. List of Models Model Without posts Long post on right Long post on left M3-screw mounting model Short post on right Short post on left Contact Form Terminals Actuator Pin plunger SPST-NC D2AW-A002H D2AW-BR002H D2AW-BL002H D2AW-C002H D2AW-ER002H D2AW-EL002H SPST-NO D2AW-A003H D2AW-BR003H D2AW-BL003H D2AW-C003H D2AW-ER003H D2AW-EL003H Solder terminals SPST-NC D2AW-A002D D2AW-BR002D D2AW-BL002D D2AW-C002D D2AW-ER002D D2AW-EL002D SPST-NO D2AW-A003D D2AW-BR003D D2AW-BL003D D2AW-C003D D2AW-ER003D D2AW-EL003D PCB terminals Long straight leaf lever SPST-NC D2AW-A052H D2AW-BR052H D2AW-BL052H D2AW-C052H D2AW-ER052H D2AW-EL052H SPST-NO D2AW-A053H D2AW-BR053H D2AW-BL053H D2AW-C053H D2AW-ER053H D2AW-EL053H SPST-NC D2AW-A052D D2AW-BR052D D2AW-BL052D D2AW-C052D D2AW-ER052D D2AW-EL052D SPST-NO D2AW-A053D D2AW-BR053D D2AW-BL053D D2AW-C053D D2AW-ER053D D2AW-EL053D Solder terminals PCB terminals Leaf lever SPST-NC D2AW-A062H D2AW-BR062H D2AW-BL062H D2AW-C062H D2AW-ER062H D2AW-EL062H SPST-NO D2AW-A063H D2AW-BR063H D2AW-BL063H D2AW-C063H D2AW-ER063H D2AW-EL063H Solder terminals SPST-NC D2AW-A062D D2AW-BR062D D2AW-BL062D D2AW-C062D D2AW-ER062D D2AW-EL062D SPST-NO D2AW-A063D D2AW-BR063D D2AW-BL063D D2AW-C063D D2AW-ER063D D2AW-EL063D PCB terminals Simulated roller leaf lever SPST-NC D2AW-A072H D2AW-BR072H D2AW-BL072H D2AW-C072H D2AW-ER072H D2AW-EL072H SPST-NO D2AW-A073H D2AW-BR073H D2AW-BL073H D2AW-C073H D2AW-ER073H D2AW-EL073H SPST-NC D2AW-A072D D2AW-BR072D D2AW-BL072D D2AW-C072D D2AW-ER072D D2AW-EL072D SPST-NO D2AW-A073D D2AW-BR073D D2AW-BL073D D2AW-C073D D2AW-ER073D D2AW-EL073D SPST-NC D2AW-A082H D2AW-BR082H D2AW-BL082H D2AW-C082H D2AW-ER082H D2AW-EL082H SPST-NO D2AW-A083H D2AW-BR083H D2AW-BL083H D2AW-C083H D2AW-ER083H D2AW-EL083H SPST-NC D2AW-A082D D2AW-BR082D D2AW-BL082D D2AW-C082D D2AW-ER082D D2AW-EL082D SPST-NO D2AW-A083D D2AW-BR083D D2AW-BL083D D2AW-C083D D2AW-ER083D D2AW-EL083D Solder terminals PCB terminals Long leaf lever Solder terminals Detection Switches PCB terminals Contact Specifications Specification Contact Material Minimum applicable load ( see note ) Slide Sliver Plated 5 VDC 1 mA Note: For more information on the minimum applicable load, refer to Using Micro Loads. Ratings Rating voltage Resistive load 12 VDC 0.1 A Note: The rating values apply under the following test conditions. 1. Ambient temperature: 20 2C 2. Ambient humidity: 65 5% 3. Operating frequency: 20 operations/min 34 D2AW Sealed Ultra Subminiature Basic Switch Characteristics Permissible operating speed Permissible operating frequency 30 mm to 500 mm/s (pin plunger models) Mechanical 30 operations/min max. Electrical 20 operations/min max Insulation resistance 100 M min. (at 500 VDC) Contact resistance (initial value) 100 m max. Between terminals of the same polarity Dielectric strength *1 Vibration resistance Shock resistance Durability *2 600 VAC 50/60 Hz 1min Between current-carrying metal parts and ground 1,500 VAC 50/60 Hz 1min Between terminals and non-current-carrying metal parts 1,500 VAC 50/60 Hz 1min Malfunction 10 to 55 Hz, 1.5 mm double amplitude Destruction 1,000 m/s2 max. Malfunction 300 m/s2 max. Mechanical 200,000 operations min. (30 operations/min) Electrical 200,000 operations min. (30 operations/min) Degree of protection IEC IP67 Ambient operating temperature -40 to 85C (at 60%RH max.) (with no icing or condesenation) Ambient operation humidity 95%RH max. (for +5 to +35C) Weight Approx. 0.7 g (for pin plunger models with terminals) Note: The data given above are initial values. *1. The values for dielectric strength shown are for models with a Separator. Refer to your OMRON website. *2. For testing conditions, consult your OMRON sales representative. Mounting Structure and Reference Positions for Operating Characteristics (Unit: mm) Without posts D2AW-A@ 1.7 dia. Short post D2AW-E@ 4 1.7 dia. Mounting Hole Dimensions (Reference) 2.4+0.1 0 dia. holes (depth: D2AW-E@: 1.5 mm min. D2AW-B@: 5 mm min.) 80.1 Detection Switches 2.6 FP OP FP TTP OP TTP 3 2.4+0.1 0 2.60.05 6.5 7 80.1 13.3 Long post D2AW-B@ 1.7 dia. FPOP TTP 0 5.3 1.5 -0.2 13.3 5.3 M3-screw Mounting Models D2AW-C@ 2.65 80.1 FP OP TTP 2.60.05 3 130.1 0 3 dia.-0.1 3.3 dia. 0.15 6 6.5 6.5 3.1+0.13 -0.03 13.3 0 5-0.2 5.3 18.5 0 1.5 -0.1 5.3 0 1.5 -0.1 35 D2AW Sealed Ultra Subminiature Basic Switch Terminals (Unit: mm) PCB terminals SPST-NO <PCB Mounting Dimensions (Reference)> SPST-NC SPST-NO 2-1+0.1 0 dia. 2.5 5.08 2-0.6 2-1.2 Detection Switches 0.4 3.5 1.8 4.38 2-0.6 SPST-NC 1.8 36 10.16 0.4 Solder terminals SPST-NO 2-2 5.080.1 2.5 0.4 2-2 2-1.2 8.76 0.4 SPST-NC holes 2-1+0.1 0 dia. holes 10.160.1 D2AW Sealed Ultra Subminiature Basic Switch Dimensions (Unit: mm) / Operating Characteristics The following illustrations and drawings are for solder terminal models. PCB terminal models are omitted from the drawings. Refer to Terminals for these terminals. When ordering, replace @ with the code for the rating that you need. For the combination of models, refer to List of Models. Pin plunger D2AW-@00@@ 1.7 dia. 4 Operating characteristics A Operating Force Releasing Force FP OP TTP OF RF 20 2.65 3.4 80.1 Operating Force Releasing Force Type OF RF Max. Min. Without posts 7.2 mm 6.4 0.3 mm 5.1 mm Models with Posts 1.50N {152 gf} 0.10N {10 gf} Overtravel OT 2.5 mm (reference value) Movement Differential MD Max. 0.7 mm (0.35) FP OP TTP Models with Posts 1.00N {101 gf} 0.10N {10 gf} FP Max. 11.2 mm OP 10.4 0.3 mm TTP 9.1 mm Operating characteristics A Max. Min. Without posts Overtravel OT 1.4 mm (reference value) Movement Differential MD Max. 0.25 mm 7 Free Position Operating Position Total Travel Position Long straight leaf lever D2AW-@05@@ Type Free Position Operating Position Total Travel Position (1.7) 3 FP Max. 15.9 mm OP 12.1 0.8 mm TTP 10.0 mm 11.9 mm 8.1 0.8 mm 6.0 mm 6.5 A 2.65 80.1 14 3.4 Operating Force Releasing Force (0.35) FP OP TTP Type OF RF Max. Min. Without posts Models with Posts 2.00N {203 gf} 0.20N {20 gf} Overtravel OT 1.8 mm (reference value) Movement Differential MD Max. 0.5 mm (1.7) 3 Free Position Operating Position Total Travel Position 6.5 Simulated roller leaf lever D2AW-@07@@ Operating characteristics FP Max. 13.3 mm OP 11.4 0.5 mm TTP 9.8 mm 9.3 mm 7.4 0.5 mm 5.8 mm A R2 16 2.65 3.4 Operating Force Releasing Force 80.1 (0.35) FP OP TTP Type OF RF Max. Min. Without posts Models with Posts 1.80N {183gf} 0.20N {20 gf} Overtravel OT 2.0 mm (reference value) Movement Differential MD Max. 0.5 mm (1.7) Free Position Operating Position Total Travel Position 3 6.5 Long leaf lever D2AW-@08@@ Operating characteristics FP Max. 17.0 mm OP 14.8 0.5 mm TTP 12.9 mm 13.0 mm 10.8 0.5 mm 8.9 mm A (18) 3.4 Operating characteristics 2.65 FP OP Operating Force Releasing Force 81 (0.45) TTP (1.7) 3 Type OF RF Max. Min. Without posts Models with Posts 0.90N {91 gf} 0.05N {5 gf} Overtravel OT 2.8 mm (reference value) Movement Differential MD Max. 0.7 mm Free Position Operating Position Total Travel Position FP Max. 23.0 mm OP 19.4 1.5 mm TTP 16.8 mm 19.0 mm 15.4 1.5 mm 12.8 mm 6.5 Note1. Unless otherwise specified, a tolerance of 0.4mm applies to all dimensions. Note2. The operating characteristics are for operation in the A direction ( ). 37 Detection Switches Leaf lever D2AW-@06@@ D2AW Sealed Ultra Subminiature Basic Switch Precautions Please refer to "Safety Precautions for All Detection Switches" on page 15 for correct use. Cautions Detection Switches Degree of Protection * Do not use this product underwater. Although molded lead wire models satisfy the test conditions for the standard given below, this test is to check the ingress of water into the switch enclosure after submerging the Switch in water for a given time. Satisfying this test condition does not mean that the Switch can be used underwater. JIS C0920: Degrees of protection provided by enclosures of electrical apparatus (IP Code) IEC 60529: Degrees of protection provided by enclosures (IP Code) Degree of protection: IP67 (check water intrusion after immersion for 30 min. submerged 1m underwater) * Do not operate the Switch when it is exposed to water spray, or when water drops adhere to the Switch surface, or during sudden temperature changes, otherwise water may intrude into the interior of the Switch due to a suction effect. * Prevent the Switch from coming into contact with oil and chemicals. Otherwise, damage to or deterioration of Switch materials may result. * Do not use the Switch in areas where it is exposed to silicon adhesives, oil, or grease. Otherwise faulty contact may result due to the generation of silicon oxide. Correct Use Mounting * Turn OFF the power supply before mounting or removing the Switch, wiring, or performing maintenance or inspection. Failure to do so may result in electric shock or burning. * For models with posts, secure the posts by thermal caulking or by pressing into an attached device. When pressed into an attached device, provide guides on the opposite ends of the posts to ensure that they do not fall out or rattle. Thermal caulking conditions varies according to the equipment, jig and base used for switch mounting. Consult your OMRON sales representative for details. Operating Body * Use an operating body with low frictional resistance and of a shape that will not interfere with the sealing rubber, otherwise the plunger may be damaged or the sealing may deteriorate. Handling * Do not handle the Switch in a way that may cause damage to the sealing rubber. * When handling the Switch, ensure that pressure is not applied to the posts in the directions shown in the following diagram. Also, ensure that uneven pressure or pressure in a direction other than the operating direction is not applied to the Actuator as shown in the following diagram. Otherwise, the post, Actuator, or Switch may be damaged, or the service life may be reduced. Soldering When soldering the lead wire to the terminal, first insert the lead wire conductor through the terminal hole and then conduct soldering. Make sure that the temperature of the soldering iron tip does not exceed 300C, and complete the soldering within 3 seconds. Do not apply any external force for 1 minute after soldering. Soldering at an excessively high temperature or soldering for more than 3 seconds may deteriorate the characteristics of the Switch. In case of automatic soldering, please do not apply the heat beyond 260C within 5 seconds. Pay careful attention so that flux or solder liquid does not flow over the edge of the PCB panel. Side-actuated (Cam/Dog) Operation * When using a cam or dog to operate the Switch, factors such as the operating speed, operating frequency, push-button indentation, and material and shape of the cam or dog will affect the durability of the Switch. Confirm performance specifications under actual operating conditions before using the Switch in applications. 38 Using Micro Loads * Even when using micro load models within the operating range shown below, if inrush/surge current occurs, it may increase the contact wear and so decrease durability. Therefore, insert a contact protection circuit where necessary.