Powerpole(R) Connectors - PP180: up to 350 Amps PP180 are the largest of the Powerpole(R) series housings. They are designed to accommodate up to 3/0 (70 mm) wires and handle high currents up to 350 amps. Busbar contacts are also available for power inputs and takeoffs. Color-coded housings minimize user confusion and the potential of cross mating circuits. Low Resistance Silver Plated Copper Contacts * Allows currents up to 350 amps Busbar Contacts Work with Standard Housings * Provides a hot swappable quick disconnect system for busbar power distribution SECTION 2 * Great for battery or other applications where the ability to interrupt circuits is required Powerpole(R) PP180 UL Rated for Hot Plugging up to 75 Amps Wire to Busbar | PP180 ORDERING INFORMATION | PP180 Housings The largest Powerpole(R) housing can be used with wire contacts for up to 3/0 AWG [85mm] or busbar contacts. Description -------- Part Numbers -------Minimum Quantity ... 250 50 ....... Red 1381G3-BK 1381G3 Green 1381G4-BK 1381G4 Black 1381G1-BK 1381G1 White 1381G2-BK 1381G2 Blue 1381-BK 1381 [ 28.6 ] 1.13 [ 82.6 ] 3.25 [ 28.6 ] 1.13 [ 129.7 ] 5.5 [ 30.0 ] 1.18 Front View Mated Length PP180 Silver Plated Wire Contacts Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for 2/0 to 3/0 AWG (70 to 85 mm) offer extended capability in the same housings. See Reducing bushings in accessory section for smaller wires. Mating AWG mm Force ---------- Loose Piece Part Numbers ----------Minimum Quantity ........ 500 300 250 50 3/0 85 Low 1328G2-BK 1328G2 2/0 67.4 Low 1328G1-BK 1328G1 1/0 53.5 High 1382-BK 1382 1 42.4 High 1347-BK 1347 2 33.6 High 1383-BK 1383 4 21.1 High 1384-BK 1384 6 13.3 High 1348-BK 1348 Dimensions -A-B-C-Dinches mm inches mm inches mm inches mm ....................................................................................................................... 2.35 59.69 0.70 17.78 0.58 14.73 1.04 26.42 2.35 59.69 0.64 16.26 0.49 12.45 1.04 26.42 2.35 59.69 0.52 13.21 0.44 11.18 1.04 26.42 2.35 59.69 0.52 13.21 0.39 9.91 1.04 26.42 2.35 59.69 0.52 13.21 0.35 8.89 1.04 26.42 2.35 59.69 0.52 13.21 0.30 7.62 1.04 26.42 2.10 53.34 0.37 9.40 0.22 5.59 0.80 20.32 D A C B [ 12.70 ] 050 (c) 2018 Anderson Power Products, Inc. All rights reserved. APP(R), Anderson Power Products(R), A(R), Powerpole(R), SPEC Pak(R) and the APP Logo are registered trademarks of Anderson Power Products, Inc. All Data Subject To Change Without Notice www.andersonpower.com - 43 - PP180 Silver Plated Busbar Contacts Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar connection. Busbar contacts are for mating with wire contacts only. Part number 180BBS includes lock nuts. Locknuts must be ordered separately for 180BBS-BK. Mating Thread Force ------ Loose Piece Part Numbers -----Minimum Quantity ................ 1,000 120 10 ..... Busbar 1/4-20 High 180BBS-BK 180BBS Lock Nut 1/4-20 N/A H1216P7 110G56 110G55 See Busbar contact drawing on website for further detail. [ 109.7 ] 4.3 [ N/A ] 1/4-20 [ 25.4 ] 1.0 [ 2.7 ] 0.50 [ 4.6 ] 0.18 | PP180 SPECIFICATIONS | Mechanical SECTION 2 Powerpole(R) PP180 Electrical Wire Size Range AWG mm Wire Contacts with Bushings 10 to 3/0 5.3 to 85 Max. Wire Insulation Diameter in. mm 0.900 22.860 Voltage Rating AC/DC Operating Temperature F C UL 1977 600 -4 to 221 -20 to 105 Dielectric Withstanding Voltage Mating Cycles No Load by Plating Silver (Ag) Volts AC 2,200 Wire and Busbar Contacts 10,000 Avg. Mated Contact Resistance Milliohms Avg. Mating / Unmating Force Lbf. N 6" of 1/0 AWG wire 0.100 Wire & Busbar Contacts 10 44 UL Hot Plug Current Rating Amperes 4 Min. Contact / Spring Retention Force Lbf. N 250 cycles at 120V DC 75A 120 534 Current Rating Amperes Singlepole (wire-wire) (3/0 AWG) 2x2 Block (wire-wire) (3/0 AWG) Singlepole (wire-busbar) (1/0 AWG) UL 1977 CSA 350 230 350 180 Materials Housing Plastic Resin Contact Retention Spring Polycarbonate Stainless Steel Housing Flammability Rating UL94 Glow Wire V-0 960C (GWFI) / 850C (GWIT) Contact Base Plating Copper Alloy Silver Contact Termination Methods Crimp Hand Solder Wrench / Socket* *Busbar Contacts Only NOTE 1: See IEC 60664-1 for working voltage. NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded. Based on: 105C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. Limited by the thermal properties of the connector plastic housing. Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Based on 2 housings blocked together. - 44 - www.andersonpower.com All Data Subject To Change Without Notice | IEC INFORMATION | Connector Series Creepage / Clearance per IEC 60950-1 Configurations Single Pole PP180 Stacked Powerpole (R) Unmated 6.02 mm Mated 6.02 mm Unmated 6.02 mm Mated 6.02 mm Material Group IIIa Attributes PP180 AMP Rating AC/DC Voltage Rating AC/DC (Steady State) Breaking Capacity -AMP Rating /Cycles Voltage Rating (Breaking Capacity) FINGER Safety - Mated only Wire Size tested Contact Series Tested Climatic Testing (Cold,Heat & MFG) Cycle Life Mechanical Strength Impact Temperature Range 180 500 V AC/DC ( Operational) 180 Amp / 10 Cycles 220 VDC IEC 60529 - IP20 70 mm 1382G2 IEC 60512 Test -11j, 11i & 11g, IEC 60512 Test 9a - 5000 Cycles IEC 60512-5 @ 29.5 Inches - dropped 8 times -20 C to 105 C -4 F to 221 F Touch Safety with Wire Contacts IEC 60529 IP10 SECTION 2 NOTE 3: Refer to the Constructional Data form for additional information on our website., www.andersonpower.com Powerpole(R) PP180 | PP180 TEMPERATURE CHARTS | Protection Temperature rise charts are based on a 25C ambient temperature. For Temperature Rise Above 60C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website. PP180 Singlepole Temperature Rise at Constant Current 60 50 Temperature Rise Above Ambient (C) Temperature Rise Above Ambient (C) 50 40 30 20 10 0 PP180 Multipole Temperature Rise at Constant Current 60 0 50 100 150 200 250 40 30 20 10 0 300 350 0 50 100 3/0 AWG 1 AWG 2/0 AWG 2 AWG 150 200 250 300 350 Amperes Applied Amperes Applied 1/0 AWG 4 AWG 3/0 AWG 1 AWG 2/0 AWG 2 AWG 1/0 AWG 4 AWG Current - Temperature Derating per IEC 60512-5-2 Test 5B PP180 Singlepole Derating vs. Ambient Temperature 100 75 50 25 125 Ambient Temperature (C) Ambient Temperature (C) 125 100 75 50 25 0 50 100 150 200 250 300 350 400 Amperes Applied 3/0 AWG 1 AWG 2/0 AWG 2 AWG All Data Subject To Change Without Notice 1/0 AWG 4 AWG PP180 Multipole Derating vs. Ambient Temperature 0 50 100 150 200 250 300 350 400 Amperes Applied 3/0 AWG 1 AWG 2/0 AWG 2 AWG 1/0 AWG 4 AWG www.andersonpower.com - 45 - | POWERPOLE(R) PP180 ACCESSORIES | Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole(R) 180 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Mounting Clamp Description - Part Numbers Minimum Quantity ... 20 sets of 2 ..... 2 Pole 1465G1 3 Pole 1465G2 Panel 2 Pole 3 Pole SECTION 2 Powerpole(R) PP180 Retaining Pins Retaining pins are used to keep stacked Powerpole(R) 180 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimension "B" is +/- .015 in or .38 mm. Dimensions -A-BDescription ----- Part Numbers ----inches mm Minimum Quantity ... 1,000 100 .................................................................................. 1 Block High 111812P6 110G18 0.196 / 0.207 4.98 / 5.26 1.000 25.400 2 Block High 111812P8 110G20 0.196 / 0.207 4.98 / 5.26 1.500 38.100 B A Reducing Bushings Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical capability is derated with smaller wire. Dimensions - ID Contact Barrel Size Wire Size ----------------- Part Numbers ---------------- inches mm Minimum Quantity ..................................................... 1,500 1,000 500 100 ............................ 1/0 AWG [53.5 mm] #1 AWG [42.4 mm] 5687-BK 5687 0.39 9.91 1/0 AWG [53.5 mm] #2 AWG [33.6 mm] 5690-BK 5690 0.34 8.64 1/0 AWG [53.5 mm] #4 AWG [21.2 mm] 5693-BK 5693 0.27 6.86 1/0 AWG [53.5 mm] #6 AWG [13.3 mm] 5663-BK 5663 0.22 5.59 1/0 AWG [53.5 mm] #10 - 8 AWG [5.3 - 8.4 mm] 5648-BK 5648 0.19 4.83 [ 25.4 ] 1.0 ID Wire Entrance For environmentally sealed connector shells to hold Powerpole (R) 15-180 connectors, see SPEC Pak (R) product series on our website, www.andersonpower.com - 46 - www.andersonpower.com 2018-0054 DS-PP180 REV C6 All Data Subject To Change Without Notice Powerpole(R) - Tooling Information W ire Size AWG mm Reeled Part Numbers Reeled Contact Crimp Tool Tin Plating APP Applicator Silver Plating APP Press PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 262G1 #16 / 20 1.3 / 0.52 269G2 262G2 N/A #12 / 16 3.3 / 1.3 261G1 N/A #10 / 14 5.3 / 2.1 261G2 261G3 #12 / 16 3.3 / 1.3 269G1 N/A #10 / 14 5.3 / 2.1 269G3 N/A #10 / 14 5.3 / 2.1 200G1L 200G3L #10 / 14 5.3 / 2.1 201G1H N/A #10 / 14 5.3 / 2.1 1830G1 1830G2 TD0101 115V= TE0101 230V = TE0102 SECTION 2 Powerpole(R) Tooling TD0102 NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2 * APP applicators are mechanical feed style and do not require an air feed kit. W ire Size AWG mm Loose Piece Part Numbers Tin Plating L o o s e Piece C ontact C rimp Tool Pneumatic Hand Bench Tool or Tool + Silver Plating Number Die + Locator of Crimps PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 N/A 1332 #12 / 16 3.3 / 1.3 N/A 1331 #16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK #16 / 20 1.3 / 0.52 269G2-LPBK N/A #12 / 16 3.3 / 1.3 261G1-LPBK N/A #10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK #12 / 16 3.3 / 1.3 269G1-LPBK N/A #10 / 14 5.3 / 2.1 269G3-LPBK N/A #10 / 14 5.3 / 2.1 200G1L-LPBK 200G3L-LPBK #10 / 14 5.3 / 2.1 201G1H-LPBK N/A 310 / 14 5.3 / 2.1 1830G1-LPBK 1830G2-LPBK 1309G2 or 1309G8 1309G3 or 1309G8 N/A N/A N/A Single 1309G6 or 1309G8 PP75 #6 13.3 #8 8.4 1307 1389G6 5900 1388G6 1389G21 1875G1 N/A #10 / 12 5.3 / 3.3 5952 1875G2 1309G4 1389G6 1387G1 1389G21 5953 5915 1388G7 Single 1389G6 1389G21 1875G3 PP120 1/0 53.5 1323G2 #1 42.4 1323G1 #2 33.6 N/A 1319 #4 21.2 1319G4 #6 13.3 1319G6 3/0 85 1328G2 2/0 53.5 1328G1 1388G3 1368 Series 1387G1 1389G4 Single 1388G4 PP180 1/0 53.5 #1 42.4 #2 33.6 1383 #4 21.1 1384 #6 13.3 1348 1303G12 1382 N/A 1347 1368 Series 1387G2 1303G13 1304G32 Double 1387G1 Single 1388G4 1389G3 1. NOTE: See website for the most current information. 2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2 All Data Subject To Change Without Notice www.andersonpower.com - 47 -