- 43 -
All Data Subject To Change Without Notice www.andersonpower.com
| PP180 ORDERING INFORMATION |
Powerpole® Connectors
- PP180: up to 350 Amps
PP180 are the largest of the Powerpole® series housings.
They are designed to accommodate up to 3/0 (70 mm²)
wires and handle high currents up to 350 amps. Busbar
contacts are also available for power inputs and takeoffs.
Color-coded housings minimize user confusion and the
potential of cross mating circuits.
Low Resistance Silver Plated Copper Contacts
Allows currents up to 350 amps
UL Rated for Hot Plugging up to 75 Amps
Great for battery or other applications where the ability to
interrupt circuits is required
Busbar Contacts Work with Standard Housings
Provides a hot swappable quick disconnect system for busbar
power distribution
PP180 Housings
The largest Powerpole® housing can be used with wire
contacts for up to 3/0 AWG [85mm²] or busbar contacts.
Description -------- Part Numbers --------
Minimum Quantity ... 250 50 .......
Red 1381G3-BK 1381G3
Green 1381G4-BK 1381G4
Black 1381G1-BK 1381G1
White 1381G2-BK 1381G2
Blue 1381-BK 1381
PP180 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles. New contacts for 2/0 to 3/0 AWG
(70 to 85 mm²) offer extended capability in the same housings. See Reducing bushings in accessory section for smaller wires.
Dimensions
Mating - A - - B - - C - - D -
AWG mm² Force ----------LoosePiecePartNumbers----------- inches mm inches mm inches mm inches mm
Minimum Quantity ........ 500 300 250 50 .......................................................................................................................
3/0 85 Low - - 1328G2-BK 1328G2 2.35 59.69 0.70 17.78 0.58 14.73 1.04 26.42
2/0 67.4 Low - 1328G1-BK- 1328G1 2.35 59.69 0.64 16.26 0.49 12.45 1.04 26.42
1/0 53.5 High 1382-BK - - 1382 2.35 59.69 0.52 13.21 0.44 11.18 1.04 26.42
1 42.4 High 1347-BK - - 1347 2.35 59.69 0.52 13.21 0.39 9.91 1.04 26.42
2 33.6 High 1383-BK - - 1383 2.35 59.69 0.52 13.21 0.35 8.89 1.04 26.42
4 21.1 High 1384-BK - - 1384 2.35 59.69 0.52 13.21 0.30 7.62 1.04 26.42
6 13.3 High 1348-BK - - 1348 2.10 53.34 0.37 9.40 0.22 5.59 0.80 20.32
SECTION 2
Powerpole® PP180
[ 12.70 ]
050
B
A
D
C
[ 82.6 ]
3.25
[ 129.7 ]
5.5
[ 30.0 ]
1.18
[ 28.6 ]
1.13
[ 28.6 ]
1.13
FrontViewMatedLength
Wire to Busbar
©2018AndersonPowerProducts,Inc.Allrightsreserved.APP®,AndersonPowerProducts®,A®,Powerpole®,SPECPak®andtheAPPLogoareregisteredtrademarksof
Anderson Power Products, Inc.
- 44 - All Data Subject To Change Without Notice
www.andersonpower.com
PP180 Silver Plated Busbar Contacts
Use 2 busbar contacts per housing to provide a quick disconnect input or
output busbar connection. Busbar contacts are for mating with wire contacts
only.Partnumber180BBSincludeslocknuts.Locknutsmustbeordered
separately for 180BBS-BK.
Mating
Thread Force ------LoosePiecePartNumbers------
Minimum Quantity ................ 1,000 120 10 .....
Busbar 1/4-20 High 180BBS-BK 180BBS -
LockNut1/4-20 N/A H1216P7 110G56 110G55
| PP180 SPECIFICATIONS |
Electrical
Current Rating Amperes ¹ UL 1977 CSA
Singlepole (wire-wire) (3/0 AWG) 350 230
2x2 Block (wire-wire) (3/0 AWG) 350
Singlepole (wire-busbar) (1/0 AWG) 180
Voltage Rating AC/DC
UL1977 600
Dielectric Withstanding Voltage
Volts AC 2,200
Avg. Mated Contact Resistance Milliohms ¹
6”of1/0AWGwire 0.100
UL Hot Plug Current Rating Amperes 4
250 cycles at 120V DC 75A
Mechanical
Wire Size Range AWG mm²
Wire Contacts with Bushings 10 to 3/0 5.3 to 85
Max. Wire Insulation Diameter in. mm
0.900 22.860
Operating Temperature ² °F °C
-4° to 221° -20° to 105°
Mating Cycles No Load by Plating Silver (Ag)
Wire and Busbar Contacts 10,000
Avg. Mating / Unmating Force Lbf. N
Wire & Busbar Contacts 10 44
Min. Contact / Spring Retention Force Lbf. N
120 534
Materials
Housing
Plastic Resin Polycarbonate
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
Glow Wire 960°C (GWFI) / 850°C (GWIT)
Contact
Base Copper Alloy
Plating Silver
Contact Termination Methods
Crimp ³
Hand Solder
Wrench / Socket*
*Busbar Contacts Only
NOTE 1: See IEC 60664-1 for working voltage.
NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded.
¹Basedon:105°Cratedorbettercableofthelargestsize,ProperlycalibratedAPPrecommendedtooling,anda25°Cambienttemperature.ULratingnotto
exceed the maximum operating temperature. CSA rating below a 30°C temperature rise.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³UseAPPrecommendedtoolingonly.AlternatetoolsmayadverselyaffecttheperformanceofourconnectorsalongwithULandCSArecognition.
4 Based on 2 housings blocked together.
See Busbar contact drawing on
website for further detail.
[ 4.6 ]
0.18
[ N/A ]
1/4-20
[ 2.7 ]
0.50
[ 25.4 ]
1.0
[ 109.7 ]
4.3
SECTION 2
Powerpole® PP180
- 45 -
All Data Subject To Change Without Notice www.andersonpower.com
Protection
Touch Safety with Wire Contacts
IEC 60529 IP10
Unmated
Mated
Unmated
Mated
Connector
Series Configurations
IIIa
Stacked Powerpole
Single Pole
Material
Group
PP180
6.02 mm
6.02 mm
6.02 mm
6.02 mm
Creepage /
Clearance
per IEC 60950-1
®
| PP180 TEMPERATURE CHARTS |
25
50
75
100
125
0 50 100 150 200 250 300 350 400
PP180 Singlepole
Derating vs. Ambient Temperature
Amperes Applied
3/0 AWG 2/0 AWG 1/0 AWG
1 AWG 2 AWG 4 AWG
Ambient Temperature (°C)
Amperes Applied
3/0 AWG 2/0 AWG 1/0 AWG
1 AWG 2 AWG 4 AWG
25
50
75
100
125
0 50 100 150 200 250 300 350 400
PP180 Multipole
Derating vs. Ambient Temperature
Ambient Temperature (°C)
SECTION 2
Powerpole® PP180
3/0 AWG 2/0 AWG 1/0 AWG
1 AWG 2 AWG 4 AWG
0
10
20
30
40
50
60
0 50 100 150 200 250 300 350
PP180 Singlepole
Temperature Rise at Constant Current
Amperes Applied
Temperature Rise
Above Ambient (°C)
0
10
20
30
40
50
60
0 50 100 150 200 250 300 350
3/0 AWG 2/0 AWG 1/0 AWG
1 AWG 2 AWG 4 AWG
Amperes Applied
PP180 Multipole
Temperature Rise at Constant Current
Temperature Rise
Above Ambient (°C)
For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website.
Current - Temperature Derating per IEC 60512-5-2 Test 5B
Temperature rise charts are based on a 25°C ambient temperature.
Attributes PP180
AMP Rating AC/DC 180
Voltage Rating AC/DC (Steady State) 500 V AC/DC ( Operational)
Breaking Capacity -AMP Rating /Cycles 180 Amp / 10 Cycles
Voltage Rating (Breaking Capacity) 220 VDC
FINGER Safety - Mated only IEC 60529 - IP20
Wire Size tested 70 mm²
Contact Series Tested 1382G2
ClimaticTesting(Cold,Heat&MFG) IEC60512Test-11j,11i&11g,
CycleLife IEC60512Test9a-5000Cycles
Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - dropped 8 times
Temperature Range -20 °C to 105 °C
-4 °F to 221 °F
NOTE 3: Refer to the Constructional Data form for additional
information on our website., www.andersonpower.com
| IEC INFORMATION |
- 46 - All Data Subject To Change Without Notice
www.andersonpower.com
| POWERPOLE® PP180 ACCESSORIES |
Panel
Mounting Clamp
2 Pole 3 Pole
A
B
Mounting Clamp
Mounting clamps can be used for fastening a block of
Powerpole® 180 series housings to a panel. Connector
blocks must be a complete square for the clamps to work
properly. Fastening hardware not included.
Description - Part Numbers -
Minimum Quantity ... 20 sets of 2 .....
2 Pole 1465G1
3 Pole 1465G2
Retaining Pins
Retaining pins are used to keep stacked Powerpole® 180 series housings from separating.
Retaining pins are inserted in the circular opening between two housings stacked side by side.
Dimension“B”is+/-.015inor.38mm.
Dimensions
- A - - B -
Description ----- Part Numbers ----- inches mm
Minimum Quantity ... 1,000 100 ..................................................................................
1 Block High 111812P6 110G18 0.196 / 0.207 4.98 / 5.26 1.000 25.400
2 Block High 111812P8 110G20 0.196 / 0.207 4.98 / 5.26 1.500 38.100
Reducing Bushings
Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical
capability is derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size Wire Size ----------------- Part Numbers ---------------- inches mm
Minimum Quantity ..................................................... 1,500 1,000 500 100 ............................
1/0 AWG [53.5 mm²] #1 AWG [42.4 mm²] - - 5687-BK 5687 0.39 9.91
1/0 AWG [53.5 mm²] #2 AWG [33.6 mm²] 5690-BK - - 5690 0.34 8.64
1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²] - 5693-BK - 5693 0.27 6.86
1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²] - 5663-BK - 5663 0.22 5.59
1/0 AWG [53.5 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK - - 5648 0.19 4.83
ID
Wire Entrance
[ 25.4 ]
1.0
For environmentally sealed connector shells to hold Powerpole®
15-180 connectors, see SPEC Pak® product series on our
website, www.andersonpower.com
2018-0054 DS-PP180 REV C6
SECTION 2
Powerpole® PP180
- 47 -
All Data Subject To Change Without Notice www.andersonpower.com
Powerpole®
- Tooling Information
SECTION 2
Powerpole® Tooling
AWG mm²
Loose Piece Part Numbers
Tin
Plating
Silver
Plating
Hand
Tool Die Locator
Number
of Crimps
Wire Size
or
Pneumatic
Bench
Tool
Loose Piece Contact Crimp Tool
#16 / 20
#12 / 16
#16 / 20
#16 / 20
#12 / 16
#10 / 14
#12 / 16
#10 / 14
#10 / 14
#10 / 14
310 / 14
1.3 / 0.52 N/A 1332
3.3 / 1.3 N/A 1331
1.3 / 0.52 262G1-LPBK 262G2-LPBK
1.3 / 0.52 269G2-LPBK N/A
3.3 / 1.3 261G1-LPBK N/A
5.3 / 2.1 261G2-LPBK 261G3-LPBK
3.3 / 1.3 269G1-LPBK N/A
5.3 / 2.1 269G3-LPBK N/A
5.3 / 2.1 200G1L-LPBK 200G3L-LPBK
5.3 / 2.1 201G1H-LPBK N/A
5.3 / 2.1 1830G1-LPBK 1830G2-LPBK
#8 8.4
1/0 53.5 1323G2
#1 42.4 1323G1
#2 33.6 1319
#4 21.2 1319G4
#6 13.3 1319G6
3/0 85 1328G2 1303G12
2/0 53.5 1328G1
1303G13
#1 42.4 1347
#6 13.3 1348 1387G1 1388G4 1389G3 Single
1. NOTE: See website for the most current information.
2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2
Double
1309G2
or
1309G8
N/A
1309G3
or
1309G8
1309G6
or
1309G8
Single
1387G1
1388G6
N/A SingleN/A
#6 13.3
1309G4
#10 / 12 5.3 / 3.3
N/A
N/A 1368
Series
1387G1
1387G2
1388G4
1389G4
1388G3
1304G32
1/0 53.5 1382
#2
N/A 1368
Series
Single
1388G7
33.6 1383
#4 21.1 1384
or
++
* APP applicators are mechanical feed style and do not require an air feed kit.
PP180
PP120
PP75
PP15 / 45 Flat Wiping Power & Ground
1307
5900
1875G1
5952
1875G2
5953
5915
1875G3
1389G21
1389G6
1389G21
1389G6
1389G21
1389G6
#16 / 20 1.3 / 0.52 262G1 262G2
#16 / 20 1.3 / 0.52 269G2 N/A
#12 / 16 3.3 / 1.3 261G1 N/A
#10 / 14 5.3 / 2.1 261G2 261G3
#12 / 16 3.3 / 1.3 269G1 N/A
#10 / 14 5.3 / 2.1 269G3 N/A
#10 / 14 5.3 / 2.1 200G1L 200G3L
#10 / 14 5.3 / 2.1 201G1H N/A
#10 / 14 5.3 / 2.1 1830G1 1830G2
TD0101
115V= TE0101
230V = TE0102
TD0102
AWG mm²
Reeled Part Numbers
Tin
Plating
Silver
Plating
APP
Applicator
Wire Size Reeled Contact Crimp Tool
PP15 / 45 Flat Wiping Power & Ground
APP Press
NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2