APPLICATION SPECIFICATION 1. SCOPE Li. Content This specification covers the requirements for application of wire to AMP" MTA (Mass Termination Assembly) 100 connectors. These requirements are applicable to hand or automatic machine application tools. Specific wire and insulation ranges relative to the products covered in this specification are 28-22 AWG tin plated solid, concentric fused stranded and concentric stranded wire with standard PVC thermoplastic insulation having a maximum insulation outside diameter of .060 when terminated one position at a time, or .050 when mass terminating. Stranded wire approved by AMP Engincering per UL Style 1007 and 106] is 24-22 AWG 7 and 19 stranded, and 28-26 AWG 7 stranded, Other wire sizes, styles, and insulation materials shall be approved by AMP Enginecring. 1.2. Reference Specification For applicable performance requirements sce AMP Specification 108-1050. 2. NOMENCLATURE Strain Relief PJ > - Wire Section A-A Figure | "Trademark of AMP Incorporated RIGHTS RESERVED. AMP PROOUCTS MAY BE COVERED BY U.S.AND FOREIGN PATENTS AND/OR PATENTS PENDING. BY AMP INCORPORATED HARRISBURG,PA. ALL INTERNATIONAL coprnicut ie 77, 78,81,85 ar fof H2-85) Ry Vyas ron Chaska AMP AMP INCORPORATED Harrisburg, Pa. 17105 APP NO REV | Loc QR CE MLS pse 114-1019 GlB G Revise per ECN J Wig DIST gj TITLE A G-689 ALC CONNECTOR, MTA 100 LTR REVISION RECORD | APP | DATE tor 3 AMP 1250-16 REV 10-85 3. INSERTION REQUIREMENTS 3,1, Wire Termination After termination, wire shall mect the requirements specified in Figure 2. a Conductor Centerline of Connector Figure 2 3.2. Contact Damage There shall be no evidence of physical damage or distortion to any portion of the contact after wire termination, 3.3. Housing Damage A, There shall be no cracks, breaks or other visible damage to the housing due to wire termination. B. Skiving of plastic on the inside wall of the housing cavity is permissible, provided that conditions specified in Para 3.3.A. are met. 3.4. Broken Strands There shall be no broken strands in the conductor after termination. 3.5, Exposed Conductor Exposed conductors shall not exceed the limits specified in Figure 3 alter termination. REV | LOC AMP INCORPORATED AMP Harrisburg,Pa. 17105 114-1019 AMP 1251-13 REV 10-85 Top of Contact Bare Wires Shall Not Extend Above Top of Contact RN Figure 3 3.6, Conductor Insulation Bare Wires Shall Not be Visible Beyond Back of Housing Back of Housing Conductor insulation shall be contained within the confines of the insulation strain rclicf as indicated in Figure 4. Insulation Strain Relief Conductor Insulation Figure 4 Connector Assembly Wire Size, Part Numbers (a) AWG 640440 22 640441 24 640442 26 640443 28 (a) For other connector styles and plating types, consult AMP Engincering, Figure 5 NA AMP INCORPORATED PAGE JNO T REV | Loc a od Harrisburg,Pa. 17105 4 114-1019 G B AMP 1251-13 REV 10-85