Fine Adjust Applicator for Sealed PT-Bulb Socket Earth Terminal FineAdjust Applicator Specification Sheet Order No. 63901-1700 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Sealed PT-Bulb Socket Earth Terminal, 0.50-0.85mm. Terminal Series No. 35465 Insulation Diameter Strip Length Terminal AWG mm mm In. mm In. AVS-0.50 0.50 2.00-2.10 .079-.083 AVS-0.85 0.85 2.20-2.30 .087-.091 35465-8000 4.80-5.20 .188-.205 AVSS-0.50 0.50 1.60-1.70 .063-.067 AVSS-0.85 0.85 1.80-1.90 .071-.075 Overall insulation OD specification for terminal. Terminal Order No. Wire Size DEFINITION OF TERMS WIRE STRIP LENGTH BRUSH SEAM INSULATION CRIMP HEIGHT CONDUCTOR CRIMP HEIGHT CUT-OFF TAB WIRE SEAL BEND UP BELL MOUTH TWISTING ROLLING BEND DOWN Doc No: ATS-639011700 Revision: A Release Date: 11-12-08 Revision Date: 11-12-08 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for Sealed PT-Bulb Socket Earth Terminal CRIMP SPECIFICATION Terminal Series No. 35465 Bell mouth mm In. 0.30-0.60 .012-.024 Bend up Bend down Terminal Series No. Degree (Max) 3 3 35465 Cut-off Tab Maximum mm In. N/A N/A Conductor Brush mm In. 0.30-0.80 .012-.031 Punch Width mm (Ref) Seam Conductor Insulation Seam shall not be open Degree (Max) mm In mm In and no wire allowed out of the crimping area 3 5 2.10 .083 4.50 .177 Twist Roll After crimping, the conductor profile should measure the following. Terminal Wire Size Actual mm Series No. 0.50 0.85 35465 0.50 0.85 Terminal Series No. Wire Size 35465 0.50 0.85 Conductor Crimp Pull Force Minimum Crimp Height Crimp Width (Ref.) mm In. mm In. N Lb. 0.90-1.10 .035-.043 2.00-2.20 .079-.087 88.3 19.8 1.00-1.20 .039-.047 2.00-2.20 .079-.087 127.5 28.7 Insulation Crimp Height Crimp Width Actual mm Maximum (Ref.) Order No. Color mm In. mm In. 0.50 4.20 .165 4.40-4.60 .173-.181 35903-0075 Blue 0.85 4.20 .165 4.40-4.60 .173-.181 Wire Rear Seal Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639011700 Revision: A Release Date: 11-12-08 Revision Date: 11-12-08 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for Sealed PT-Bulb Socket Earth Terminal PARTS LIST FineAdjust Applicator 63901-1700 Item Order No Engineering No. Description Quantity Perishable Tooling 63901-1770 63901-1770 Tool Kit (All "Y" Items) REF 1 63457-0048 63457-0048 Conductor Punch 1Y 2 63445-2107 63445-2107 Conductor Anvil 1Y 3 63454-0083 63454-0083 Insulation Punch 1Y 4 63456-0057 63456-0057 Insulation Anvil 1Y 5 63443-0035 63443-0035 Front Cut-Off Plunger 1Y 6 63443-0036 63443-0036 Front Plunger Retainer 1Y Other Components(REF 011750) 7 11-18-4083 60707-8 Feed Guide 1 8 63443-0009 63443-0009 Front Scrap Chute 1 9 63443-0025 63443-0025 Key 1 10 63443-0090 63443-0090 Wire Stop 1 11 63443-1717 63443-1717 18.70mm Height Spacer 1 12 63443-2207 63443-2207 7.00mm Coarse Spacer 1 13 63443-2209 63443-2209 9.00mm Coarse Spacer 1 14 63443-2305 63443-2305 3.25mm Fine Spacer 1 15 63443-6123 63443-6123 Rear Cover 1 16 63700-0539 63700-0539 Cut-Off Plunger Spring 1 17 63890-0070 63890-0070 Front Plunger Striker 1 Frame 18 63800-4901 63800-4901 Top 1 19 63801-3281 63801-3281 Base 1 20 63801-4650 63801-4650 Track 1 Hardware 21 N/A N/A M3 by 6 Long SHCS 2** 22 N/A N/A M3 by 6 Long FHCS 1** 23 N/A N/A M4 by 6 Long SHCS 2** 24 N/A N/A M4 by 12 Long BHCS 2** 25 N/A N/A M4 by 50 Long SHCS 2** 26 N/A N/A M5 by 12 Lg SHCS 1** 27 N/A N/A #10-32 by 3/8"Long Flat Point SSS 1** 28 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639011700 Revision: A Release Date: 11-12-08 Revision Date: 11-12-08 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for Sealed PT-Bulb Socket Earth Terminal Assembly Drawing 27 18 28 3 17 1 24 (2) 15 18 20 (2) 19 21 10 7 26 5 23 12 2 16 4 13 14 6 10 11 9 22 25 (2) Doc No: ATS-639011700 Revision: A Figure 1 8 23 Release Date: 11-12-08 Revision Date: 11-12-08 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for Sealed PT-Bulb Socket Earth Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346"). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer's instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-639011700 Revision: A Release Date: 11-12-08 Revision Date: 11-12-08 UNCONTROLLED COPY Page 5 of 5