Safety Interlock Switches T5009 & T5009-6 T5009 For full product information, visit www.sti.com. Use the SpeedSPEC Code for quick access to the specific web page. Universal Tongue-Operated Safety Interlock Switch G * Strong and versatile--the compact size of the strong, glassfilled polyester housing and metal reinforced cam allows this popular switch to be used in most applications * NEMA 6 enclosure enables these switches to withstand water washdown cleaning. * Rotatable head gives four possible actuator entry points for versatile installation. A blanking plug is supplied for the unused entry. * Small swing radius allows use on doors with a swing radius as small as 2.5 in. when using the optional flexible actuators * Hi-Hold models reduce nuisance rips and allow the switch to also serve as the gate catch without the need to mount any additional hardware. * The 4 contact poles provide 2 poles for dual channel safety monitoring and 2 additional poles for status monitoring * Optional connector makes installation easy * An optional stainless steel head is available * A Rapid Delivery Product: Select models are available for shipment today or within 3 to 5 days HI-HOLD MODELS AVAILABLE R C Specifications Electrical Contact Configurations: Safety Contacts: Switching Ability All Models T5009 2 N/C + 1 N/O 2 N/C positive break AC: 500 V-1 A, 240 V-3 A, 120 V-6 A DC: 250 V-0.5 A, 24 V-2.5 A > 2 mm (0.079 in.) US Conforms to EN1088, EN292, EN60947-5-1, EN60204-1 UL and C-UL listed T5009-6 2 N/C + 2 N/O, 3 N/C + 1 N/O, 4 N/C Safety Contact Gap: Auxiliary Contacts: 1 N/O 1 N/C + 1 N/O, 2 N/C, 2 N/O Max Switching Current/Volt/Amp: 500 V/500 VA Minimum Current: 5 V 5 mA DC Electrical Life: 1 x 106 minimum Mechanical Mounting: Any position Mounting Hardware: 2 x M5 screws Actuator Travel for Positive Opening: 7 mm (0.275 in.) Min Operating Radius: 60 mm (2.5 in.) with Flex 1 actuator; 175 mm (6.89 in.) with standard actuator Break Contact Min Force: 12 N (2.7 lb.); Hi-Hold models are 50 N (11.2 lbs.) Max Actuation Speed: 160 mm/sec (6.30 in./sec) Max Actuation Frequency: 2 cycles/sec Case Material: UL listed, glass-filled polyester, optional stainless steel head Actuator Material: Stainless steel Wiring Entry: M20 with 1/2 in. NPT adapter included, 1/2 in. NPT, 6-pin micro AC connector 1/2 in.- 20 Weight: 160 g (5.6 oz.) Color: Red Mechanical Life: 1 x 106 minimum Environmental Protection: IP67 (NEMA 6) Operating Temperature: -25 to 80C (-13 to 176F) Cleaning: Water washdown Compliance Standards: EN1088, EN292, EN60947-5-1, EN60204-1, UL508 Approvals/Listings: CE marked for all applicable directives, UL and C-UL Specifications are subject to change without notice. Note: The safety contacts of the STI switches are described as normally closed (N/C)-- i.e., with the guard closed, actuator in place, and the machine able to be started. Select models are available for Rapid Delivery. Visit this product on www.sti.com for details.. G-186 www.sti.com/info T5009 & T5009-6 Safety Interlock Switches Operation Removable terminal block for field service The head rotates 180 to give 4 possible actuator entry points. Blanking plug for unused entry. Optional SLD Series Flex 1 15 flexibility in any direction. Optional switch locking devices are available. See accessories section for details. Optional Connector for 3-Pole Switches G 6-Pin Male, Micro AC, 1/2-20 UN2A Safety Circuit 1 (N/C) 11 1 Flex 2 15 flexibility in two directions. 2 22 1/2" UNF 12 6 3 21 5 4 33 34 Safety Circuit 2 (N/C) Auxiliary Circuit (N/O) Contact Arrangements Minimum Allowable Radius for Actuator Entry 44501-0755 44501 -0785 44501-0790 44501-0765 44501-0760 T5009-6 175 mm 175 mm 175 mm 175 mm 60 mm 175 mm 175 mm 175 mm 50 mm 60 mm 175 mm 175 mm 175 mm 60 mm 60 mm 175 mm 175 mm 175 mm 175 mm 60 mm T5009-6 Contact Block Operation at Withdrawl of Actuator 2N/C + 1 N/O Version 7 0.28 3N/C + 1N/O Version 0 11/12 21/22 33/34 7.8 0.31 Contact Open Contact Closed 11/12 21/22 31/32 41/42 Contact Open 7 0.28 4 N/C Version 0 7.8 0.31 Contact Closed 11/12 21/22 31/32 41/42 Contact Open 2N/C + 2N/O version 7 0.28 0 Contact Closed 11/12 21/22 33/34 43/44 Contact Open www.sti.com/info 7 0.28 0 7.8 0.31 Contact Closed G-187 T5009 & T5009-6 Safety Interlock Switches Applications Typical applications are on sliding guard doors or swinging guard doors with a 2.5 in. minimum swing radius when using the flexible actuators. 24VAC/DC, 110VAC, 230VAC K1 (AUX) GUARDS CLOSED 11 21 33 43 12 22 34 44 T5009-6 INTERLOCK SWITCH START MOMENTARY PUSH BUTTON K2 (AUX) CONDUIT LIGHT G 11 21 33 43 12 22 34 44 T5009-6 INTERLOCK SWITCH A1 S11 S21 L1 L2 L3 STOP MOMENTARY PUSH BUTTON S12 S14 13 23 RESET 33 41 Relay control and fault monitoring Power supply (S11 = 24 V) + K1 K2 CONDUIT LIGHT MOMENTARY PUSH BUTTON + K2 K1 SR103AM INPUTS A2 S10 S13 14 PLC 24 FUSE FUSE K1 K2 a full explanation of the circuit operating principle and fault detection, For see "Common Circuit Examples" in the Expert Area Section of this catalog on page A-31 Select models are available for Rapid Delivery. Visit this product on www.sti.com for details.. G-188 www.sti.com/info 34 42 M AUXILIARY CIRCUIT (ALARM OR INDICATION) CONTACT PROTECTION E.G. THERMAL CUT OUT T5009 & T5009-6 Dimensions Safety Interlock Switches (mm/in.) T5009, T5009-6 Switch with Plastic Head T5009, T5009-6 Switch with Plastic Head 3.78 (96.0) 3.46 (88.0) 1.83 (46.5) M5 fixing holes 2.05 (52.0) 1.57 (40.0) .82 (21) 2.30 (58.4) .59 (15.0) .20 (5.0) .31 (8.0) .83 (21.0) G .09 (2.4) .98 (25.0) .22 (5.5) .55 (14.0) 1.32 (33.5) 1.35 (34.4) .20 (5.0) M20 or 1/2" NPT 3.95 (100.4) T5009, T5009-6 Switch with Stainless Steel Head T5009, T5009-6 with Stainless Steel Head 2.05 (52.0) .22 (5.5) .98 (25.0) 4.07 (103.5) 1.48 (37.5) .83 (21.0) .22 (5.5) .22 (5.5) .55 (14.0) .20 (5.0) .20 (5.0) .31 (8.0) 1.32 (33.5) M5 fixing holes 1.57 (40.0) .83 (21.0) 2.30 (58.4) 3.78 (96.0) 3.46 (88.0) 1.83 (46.5) .59 (15.0) Select models are available for Rapid Delivery. Visit this product on www.sti.com for details.. www.sti.com/info G-189 T5009 & T5009-6 Safety Interlock Switches Dimensions (continued) (mm/in.) Standard & Flat Actuator Selections: & Flat Actuator Selections: Standard & Flat Standard Actuator Selections SA01-SSTD SAO1-SSTD SAO1-FSTD SAO1-SSTD 44501-0785 (for use with stainless steel headed switches) 1.57 (40.0) 2 (5 2 .72 (18.4) .14 (3.5) .28 (7.0) .79 (20.0) 2.87 (73.0) 2.09 (53.0) 3.15 (80.0) 1.40 (35.5) .30 (7.7) 9( .3 0) . 10 0) 0. 1 9( .59 (15.0) .37 (9.5) 1.40 (35.5) .55 (14.0) .55 (14.0) .59 (15.0) 2.17 (55.0) ) .31 (8.0) .24 (6.0) .77 (19.5) .22 (5.5) .43 (11.0) .14 (3.5) .14 (3.5) 5 (5. ) 5 (5. .31 (8.0) 2.17 (55.0) .22 44501-0760 (for use with plastic or S.S 44501-0760 (for use with plastic or S.S headed switches) headedSelect switches) models are available for Rapid Delivery. .3 44501-0765 (for use with plastic or S.S headed 44501-0765 (for use with plastic or S.S headed switches) switches) Visit this product on www.sti.com for details.. G-190 .72 (18.4) 8) 2. (R 1.57 (40.0) ) .8 .26 (6.5) .72 (18.4) 11 .14 (3.5) .14 (3.5) R. 1.57 (40.0) 2 (R .26 (6.5) 1.57 (40.0) 2.03 (51.5) 11 R. .14 (3.5) .14 (3.5) .22 1.57 (40.0) 2.03 (51.5) .72 (18.4) .22 (5.5) .43 (11.0) 1.44 (36.5) 2.20 (56.0) 1.44 (36.5) 2.20 (56.0) .72 (18.4) SAO1-FLX2 44501-0765 (for use with plastic or stainless steel headed switches) SAO1-FLX2 .37 (9.5) SAO1-FLX1 SA01-FLX2 1.40 (35.5) .37 (9.5.) or (for S.Suse headed switches) SAO1-FLX1 44501-0760 with plastic or stainless steel headed switches) .37 (9.5.) 44501-0790 (for use with plastic SA01-FLX1 1.99 (50.5) ith S.S .77 (19.5) 1.99 (50.5) ) .5 .57 (14.5) 1.40 (35.5) .24 (6.0) .16 (4.0) .13 (3.4) .55 (14.0) .28 (7.0) 2.09 (53.0) 44501-0785 (for use with S.S 44501-0790 (for use with plastic 44501-0785 (for use with S.S 44501-0790 (for use headed switches) or S.S headed switches) headed switches) or S.S headed switche 44501-0790 (for use with plastic or stainless(for steeluse headed 44501-0755 withswitches) plastic G 2.87 (73.0) .57 (14.5) 1.40 (35.5) ) .5 ) (5 .5 ) .5 ) (5 .5 44501-0755 (for use with plastic SAO1-FSTD headed switches) headed switches) .57 (14.5) 1.40 (35.5) .2 2 (5 SA01-FSTD .30 (7 .2 1.57 (40.0) .2 2 1.57 (40.0) .55 (14.0) .14 (3.5 .79 (20.0) .16 (4.0) 2.13 (54.0) .55 (14.0) .55 (14.0) .2 1.57 (40.0) 1.40 (35.6) 1.57 (40.0) 1.57 (40.0) .16 (4.0) 2.13 (54.0) .55 (14.0) 2.13 (54.0) .72 (18.4) .13 (3.4) 3.15 (80.0) 2.09 (53.0) 1.40 (35.5) 2.13 (54.0) .72 (18.2).13 (3.4) .13 (3.4) .16 (4.0) 1.40 (35.5) 1.40 (35.5) .72 (18.2) .13 (3.4) .79 (20.0) .72 (18.2) .72 (18.2) SAO1-FSTD .72 (18.4) 3.15 (80.0) 1.40 (35.5) .16 (4.0) SAO1-STD 44501-0755 (for use with plastic headed switches) 1.40 (35.6) SA01-STD SAO1-STD www.sti.com/info T5009 & T5009-6 Safety Interlock Switches Ordering Model T5009 Switch Only T5009-021M T5009-021MHH (High-Hold Model) T5009-021N T5009-021NHH (High-Hold Model) T5009-021QD T5009-021QDHH (High-Hold Model) T5009-021SSM (Stainless Steel Head) T5009-021SSMHH (Stainless Steel Head, High-Hold Model) T5009-021SSN (Stainless Steel Head) T5009-021SSNHH (Stainless Steel Head, High-Hold Model) T5009-021SSCC (Stainless Steel Head) T5009-021SSCCHH (Stainless Steel Head, High-Hold Model) T5009 Standard Actuator T5009-021SM T5009-021SMHH (High-Hold Model) T5009-021SN T5009-021SCC T5009-021FSSM (Stainless Steel Head) T5009-021FSSN (Stainless Steel Head) T5009 Flex 1 Actuator T5009-021F1M T5009-021F1MHH (High-Hold Model) T5009-021F1N T5009 Flex 2 Actuator T5009-021F2M T5009-021F2N T5009-6 Switch Only T5009-6022M T5009-6022N T5009-6031M T5009-6031N T5009-6040M T5009-6040N T5009-6022SSM (Stainless Steel Head) T5009-6022SSN (Stainless Steel Head) T5009-6031SSM (Stainless Steel Head) T5009-6031SSN (Stainless Steel Head) T5009-6040SSM (Stainless Steel Head) T5009-6040SSN (Stainless Steel Head) T5009-6 Standard Actuator T5009-6022SM T5009-6022SN T5009-6031SM T5009-6031SN T5009-6040SM T5009-6040SN Actuators For Plastic Headed T5009, T5009-6 Switches SA01-STD, Standard Actuator T5009, T5009-6, Plastic Head Switches Actuators For Stainless Steel Headed T5009, T5009-6 Switches SA01-SSTD, Standard Actuator for T5009, T5009-6 Stainless Steel Head Switches Actuators Compatible with both Plastic and Stainless Steel Headed T5009, T5009-6 Switches SA01-FLX1, Flex 1 Actuator T5009, T5009-6, Plastic or SS Headed Switches SA01-FSTD, Flat Actuator T5009, T5009-6, Plastic or SS Headed Switches SA01-FLX2, Flex 2 Actuator T5009, T5009-6, Plastic Head Switches Accessories Spare M20 to 1/2" NPT Adapter M20 Cord Grip BBM = Break Before Make Contacts Select models are available for Rapid Delivery. Contacts Wiring Entry Part No. 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 3 x M20/NPT 3 x M20/NPT 3 X 1/2 NPT 3 x 1/2 NPT 6-pin Micro AC Conn. 6-pin Micro AC Conn. 3 x M20/NPT 3 x M20/NPT 3 X 1/2 NPT 3 x 1/2 NPT 6-pin Micro AC Conn. 6-pin Micro AC Conn. 44501-0010 44501-5010 44501-0020 44501-5020 44501-0030 44501-5030 44501-0040 44501-5040 44501-0050 44501-5050 44501-0060 44501-5060 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 3 x M20/NPT 3 x M20/NPT 3 X 1/2 NPT 6-pin Micro AC Conn. 3 x M20/NPT 3 X 1/2 NPT 44501-0110 44501-5110 44501-0450 44501-0410 44501-0500 44501-0520 2NC+1NO BBM 2NC+1NO 2NC+1NO BBM 3 x M20/NPT 3 x M20/NPT 3 X 1/2 NPT 44501-0120 44501-5120 44501-0170 2NC+1NO BBM 2NC+1NO BBM 3 x M20/NPT 3 X 1/2 NPT 44501-0440 44501-0470 2NC+2NO BBM 2NC+2NO BBM 3NC+1NO BBM 3NC+1NO BBM 4NC BBM 4NC BBM 2NC+2NO BBM 2NC+2NO BBM 3NC+1NO BBM 3NC+1NO BBM 4NC BBM 4NC BBM 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 44501-1020 44501-1025 44501-1030 44501-1035 44501-1040 44501-1045 44501-2020 44501-2025 44501-2030 44501-2035 44501-2040 44501-2045 2NC+2NO BBM 2NC+2NO BBM 3NC+1NO BBM 3NC+1NO BBM 4NC BBM 4NC BBM 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 44501-3020 44501-3025 44501-3030 44501-3035 44501-3040 44501-3045 G 44501-0755 44501-0785 44501-0760 44501-0790 44501-0765 44512-0110 44512-0090 information on Accessories, For including Conduit Lights and Cables with Mating Connectors, Visit this product on www.sti.com for details.. www.sti.com/info see page G-209. G-191