02. PushPull Connectors A distributed automation system does not contain any central automated control cabinets. Controls, sensors and actuators are designed for a high degree of protection (IP 65 / IP 67) and are installed directly in the field. In connection with these innovative installation concepts with distributed devices, users are demanding a standard connector family that is compatible with all interfaces. In response to these needs, the HARTING PushPull series has set the respective new appliance connection standard. PushPull technology is available for data, signal and power applications. Other interfaces accommodating USB or fiber optics (LC, SCRJ) supplement the universal range of the PushPull solutions. The integration of communication and power lines in a hybrid PushPull connector is a genuine trend-setting advance. In view of these strengths, the PushPull container has become the standard for current and future appliance interfaces. The German automotive industry, for example, has opted for the implementation of the PushPull connector family. Ap p l i c ati o n p r o f i l e: Connection type Board to Board Cable/ Wire to Board Environment IP 20 IP 65 / IP 67 Application Data IDC HARAX(R) THT SMC Shielding Number of contacts, contact density Voltage, working current Application standard PCB termination Crimp high performance Power Data transfer rate Cable termination HanQuick Lock(R) Signal SMT 1) Housing integration Screw 1) Piercing contacts Cage clamp Axial screw Press-in Separate housing Integrated housing Contents Page Introduction PushPull termination technology 02.02 PushPull 02. PushPull Connectors HARTING PushPull type acc. to IEC 61 076-3-106 variant 4 HARTING PushPull - housing bulkhead mounting for device integration 02.04 HARTING PushPull RJ45 02.05 HARTING PushPull LC duplex 02.09 HARTING PushPull Hybrid 02.11 HARTING PushPull Signal 02.15 HARTING PushPull USB 02.17 HARTING PushPull Power, 4-poles, 48 V (12 A) 02.20 HARTING PushPull Power, 3-poles, 250 V (16 A) 02.23 HARTING PushPull Power - Tooling and accessories 02.24 Han(R) PushPull type acc. to IEC 61 076-3-117 variant 14 Han(R) PushPull RJ45 02.27 Han(R) PushPull SCRJ and tooling 02.43 Han(R) PushPull Signal 02.50 Han(R) PushPull Power 4/0, 5-poles, 230/400 V (16 A) 02.53 Han(R) PushPull Power 4/0 - Contacts and tooling 02.59 Han(R) PushPull Power L 4/0, 5-poles, 24 V (16 A) 02.61 02 01 02. PushPull Connectors The PushPull connector housing is a function container with COPPER, FOC AND POWER - IN THE SAME DESIGN degree of protection IP 65 / IP 67 and is available in two HARTING offers two series of the PushPull connector system, standardized housing sizes. These containers are equipped with which differ in terms of their outer dimensions and module standard RJ45, FOC or power contacts for operation at 5 x 16 A, inserts. PushPull depending on application requirements. The PushPull connector can be delivered either as plastic, or as metal variant, depending Han(R) PushPull (IEC 61 076-3-117 variant 14) on the installation environment. This series represents the standard PROFINET device interface for the IP 67 environment of the German automobile manufacturing THE PushPull PRINCIPLE industry. PushPull connector applications combine two basic advantages: The connector is available as metal and as plastic version. The 1. Simple operation RJ45 module for copper conductors and the SCRJ module for 2. Safe and vibration resistant sealed IP 65 / IP 67 connection. FOCs are available as data connectors. The RJ45 variant is The innovative PushPull lock mechanism dispenses with the need realized by means of the RJ Industrial module equipped with for a latching bracket. The connector can be inserted with one HARAX(R) quick connection technology. The power module which is hand, minimum force and an audible click for safe operation. The installed in the same container can be assembled on-site, either connection can be removed again just as easily for service work. with crimp contacts or with innovative Quick Lock(R) technology in order to wire the distributed field devices to 230/400 V (16 A) power. This 5-pole connector enables the transfer of two 02 02 SPECIAL SERIES FE ATURES independent 24 V control circuits with functional ground, or the simplification is attained by combining the data and the 24 V transfer of a three-phase voltage of 400 V (16 A). power lines in a single hybrid cable with hybrid connector, in HARTING PushPull (IEC 61 076-3-106 variant 4) The HARTING PushPull Hybrid offers trend-setting connection This extremely compact and space-saving series provides an technology for this new method of machine installation. Ethernet appliance connection with degree of protection The PushPull Hybrid reduces everything by half: the number of IP 65 / IP 67 that requires no more installation space than a M12 connection points and cables, and spatial requirements for the connector. The RJ45 variant for copper conductors and the LC connection technology. variant for FOCs are available as modules for data connectors. The PushPull Hybrid makes everything easier: machine The RJ45 variant is realized by means of HARAX(R) quick connec installation, the wiring of connectors and safe insertion. PushPull connection with the spatial requirements of an M12 connector. tion technology as used with HARTING RJ Industrial(R). The 4-pole module for 48 V (12 A) or the 3-pole module for 250 V (16 A) can APPLIANCE INTEGRATION: be used to supply power to the distributed field devices. In order to support the implementation of appliances with degree of protection IP 65 / IP 67, Harting offers panel feed-through HARTING PushPull HYBRID devices with integrated couplings and female contact modules for The migration from Fieldbus to Ethernet within communication direct mounting on PCBs. technology has simplified machine installation options. This HARTING PushPull ONE CONCEPT FOR DATA, SIGNAL AND POWER The internationally standardized PushPull connector represents the latest generation of appliance connection technology with high degree of protection IP 65 / IP 67, easy insertion and snap-action engagement with audible click. The PushPull housing family is designed for the integration of a wide range of contact inserts for data, signal and power lines. INSTALLATION IN PLANTS WITH Han(R) PushPull CONNECTORS: * The standard for PROFINET communication * One housing for the electrical and optical data transfer and for * Plastic or metal housing variants power supply INSTALLATION IN MACHINES WITH HARTING PushPull HYBRID CONNECTORS: * Combined data lines and appliance power supply up to 5 A in the * Compact size (comparable with M12) same connector * Straight and angled connector design, suitable for on-site assembly and overmolded POWER SUPPLY TO DISTRIBUTED DEVICES USING PushPull CONNECTORS: * Variant 4: 48 V (12 A), 4-pole or 250 V (16 A), 3-pole * Variant 14: 400 V (12 A) 5-pole, or 24 V (16 A) 5-pole * Latest connection technology QuickLock(R) for on-site assembly without special auxiliary tools 02 03 HARTING PushPull PushPull HARTING PushPull Technology acc. to IEC 61076-3-106 variant 4 housing bulkhead mounting for device integration of RJ45-, USB- and Power-jacks Advantages Technical characteristics l ushPull housing bulkhead mounting with HARTING P PushPull technology l ompact, space-saving design for device C integration of RJ45- or Power-pcb female Housing bulkhead mounting EasyInstall l for simple device integration round panel cut out Housing bulkhead mounting Compact l igh packing density h (spacing 27 x 21 mm) Identification Locking PushPull Technology acc. to IEC 61 076-3-106 variant 4 Transmission rate 10/100/1000 Mbit/s Shielding fully shielded, 360 shielding contact Mating cycles min. 750 Degree of protection IP 65 / IP 67 Temperature range -40 C ... +70 C Housing material Plastic, black Flammability acc. to UL 94 V0 UL approval (E102079) Part No. Drawing Dimensions in mm Components device side Housing bulkhead mounting - EasyInstall with integrated seal board drillings for M3 without fixing clip with fixing clip with fixing clip, for all HIFF compatible modules 09 45 545 00301) 09 45 595 00302)3) 09 45 545 00312) 09 45 595 00312)3) 09 45 545 0032 Housing bulkhead mounting - Compact Board drillings for M2.5 02 04 1) without fixing clip (incl. flat seal) without fixing clip (with integrated seal) 09 45 545 00232) 09 45 545 00332) with fixing clip (incl. flat seal) with fixing clip (with integrated seal) with fixing clip (with integrated seal) for vertical RJ jack 09 45 551 1103 with fixing clip, for all HIFF compatible modules 09 45 545 00212) 09 45 545 00292) 09 45 545 0027 09 45 545 0028 suitable RJ45 jacks: 09 45 551 1100 / ... 1110 / ... 1102 / ... 1103 / ... 1130 / ... 1530 suitable RJ45 jacks: 09 45 551 1100 / ... 1110 / ... 1102 / ... 1130 / ... 1530 3) Metal version 2) Panel cut out HARTING PushPull RJ45 Advantages PushPull HARTING PushPull Technology acc. to IEC 61 076-3-106 variant 4 RJ45 jacks and accessories Technical characteristics l HARTING PushPull technology Locking PushPull Tecgnology acc. to IEC 61 076-3-106 variant 4 l ow-profile jacks for space-saving L PCB integration Transmission rate 10/100/1000 Mbit/s Shielding fully shielded, 360 shielding contact Mating cycles min. 750 Degree of protection IP 65 / IP 67 Temperature range -40 C ... +70 C Housing material Plastic, black Flammability acc. to UL 94 V0 l Category of transmission Cat. 5 l uitable for PoE (IEEE 802.3af) S and PoE+ (IEEE 802.3at) UL approval (E102079) Identification Part No. Drawing Dimensions in mm pcb layout Components device side RJ45 jacks Cat. 5 Solder variant SMD, 90 angled 09 45 551 11001) 09 45 551 11102) Solder variant overmolded, 90 angled 09 45 551 11021) Solder variant overmolded, straight 09 45 551 11033) 02 05 1) Packaging: Blister a 120 pieces Packaging: Tape & Reel a 130 pieces 3) Packaging: Tape & Reel a 80 pieces 2) PushPull HARTING PushPull RJ45 HARTING PushPull Technology acc. to IEC 61 076-3-106 variant 4 RJ45-panel feed-throughs and accessories Advantages l l l Technical characteristics Locking PushPull Technology acc. to IEC 61 076-3-106 variant 4 mall, space-saving PushPull Interfaces S in IP 65 / IP 67 asy handling of RJ45 patch cords in switch E cabinets or sets Mounting to casings Transmission rate cat. 5 versions 10/100/1000 Mbit/s Transmission rate cat. 6 versions 10/100 Mbit/s / 1/10 Gbit/s Shielding fully shielded, 360 shielding contact Mating cycles min. 750 Degree of protection IP 65 / IP 67 Temperature range -40 C ... +70 C Housing material Plastic, black Flammability acc. to UL 94 V0 UL approval (E102079) Identification Part No. Panel feed-through set category of transmission Cat. 5 incl. housing bulkhead mounting EasyInstall with integrated seal, 2 x RJ45-jack board drillings for M3 09 45 245 1130 09 45 295 1130 (metal version) incl. housing bulkhead mounting Compact, flat seal, 2 x RJ45-jack board drillings for M2.5 09 45 245 1102 Panel feed-through set category of transmission Cat. 6 incl. housing bulkhead mounting EasyInstall with integrated seal, 2 x RJ45-jack board drillings for M3 09 45 245 1590 incl. housing bulkhead mounting Compact, with integrated seal, 2 x RJ45-jack 09 45 245 1560 02 06 Panel cut outs see page 02.04 Drawing Dimensions in mm HARTING PushPull RJ45 Advantages PushPull HARTING PushPull Technology acc. to IEC 61 076-3-106 variant 4 RJ45-connector Technical characteristics l Ethernet connector based on RJ45 Locking PushPull Technology acc. to IEC 61 076-3-106 variant 4 l Fully shielded, 360 shielding contact Degree of protection IP 65 / IP 67 l ield-assembly connector F with IDC contacts (Cat. 5 versions) or piercing contacts (Cat. 6 versions) Mating face RJ45 acc. to IEC 60 603-7 Cable diameter 4.9 ... 8.6 mm Termination cross section AWG 24/7 ... AWG 22/7 (stranded) Cat. 5 AWG 23/1 ... AWG 22/1 (solid) Cat. 6 AWG 24/7 ... AWG 28/7 (stranded) Mating cycles min. 750 Temperature range -40 C ... +70 C Housing material Plastic, black Flammability acc. to UL 94 V0 UL approval (E102079) Identification Part No. Drawing Dimensions in mm Connector, 4-poles Cat. 5 incl. housing with RJ45 connector, shielding and cable gland 09 45 145 1100 09 45 195 1100 (metal version) Connector, 8-poles Cat. 6 incl. housing with RJ45 connector, shielding and cable gland Wire manager white 09 45 145 1500 09 45 195 1500 (metal version) Wire manager blue 09 45 145 1510 09 45 195 1510 (metal version) Reference note: For cat. 6 patch cords it is recommended to use one connector with a white wire manager and one with an blue cable manager, in order to optimise the crosstalk between different signal pairs. New Cat. 6A version (available Q3/2012) System cables in different versions Tools see page 01.16 09 45 145 1520 09 45 195 1520 (metal version) see catalogue "Intelligent Network Solutions" 02 07 PushPull HARTING PushPull RJ45 HARTING PushPull Technology acc. to IEC 61 076-3-106 variant 4 RJ45-connector Advantages Technical characteristics l Ethernet connector based on RJ45 l Fully shielded, 360 shielding contact Mating face RJ45 acc. to IEC 60 603-7 l Field-assembly connector with IDC contacts Cable diameter 4.9 ... 8.6 mm l ategory of transmission: Cat. 6 / class EA suitable C for 1/10 Gbit Ethernet Termination cross section AWG 27/7 ... AWG 22/7 (stranded) AWG 24/1 ... AWG 22/1 (solid) Locking PushPull Technology acc. to IEC 61 076-3-106 variant 4 Conductor diameter max. 1.6 mm (incl. insulation) Mating cycles min. 750 Degree of protection IP 65 / IP 67 Temperature range -40 C ... +70 C Housing material Plastic, black Flammability acc. to UL 94 V0 UL approval (E102079) Identification Part No. Drawing Connector, 8-poles Cat. 6 09 45 145 1560 09 45 195 1560 (metal version) incl. housing with RJ45 connector, shielding and cable gland Colour clips for colour coding the HARTING PushPull connectors White Yellow Red Blue Green System cables in different versions 02 08 09 45 840 0011 09 45 840 0013 09 45 840 0017 09 45 840 0018 09 45 840 0019 see catalogue "Intelligent Network Solutions" Dimensions in mm HARTING PushPull LC duplex Advantages l Technical characteristics ptical PushPull connector based on LC O with small form factor (requires 50 % compared to SC and ST) l asyInstall and Compact panel feed-through for E simple device integration l ptical module with inserts O acc. to IEC 61 754-20 l l ne-piece LC body assures high mechanical O stability & B partsidentification for Duplex according A TIA 568 standard Identification PushPull HARTING PushPull type acc. to IEC 61 076-3-106 variant 4 LC duplex panel feed-through and connector Part No. Locking PushPull Technology acc. to IEC 61 076-3-106 variant 4 Degree of protection IP 65 / IP 67 Mating face LC acc. to IEC 61 754-20 Cable diameter 5.8 ... 7.2 mm Mating cycles min. 200 Temperature range -40 C ... +70 C Housing material Plastic, black Flammability acc. to UL 94 V0 Drawing Dimensions in mm HARTING PushPull LC duplex Cable side Multimode GOF Singlemode GOF 09 57 402 0500 000 09 57 409 0500 000 (metal version) 09 57 402 0501 000 09 57 409 0501 000 (metal version) Device side EasyInstall version Multimode GOF Singlemode GOF 09 57 441 0500 000 09 57 468 0500 000 (metal version) 09 57 441 0501 000 easy install 09 57 468 0501 000 (metal version) Device side Compact version Multimode GOF 09 57 442 0502 001 Singlemode GOF 09 57 442 0503 001 02 09 PushPull HARTING PushPull LC duplex LC duplex IP 20 adapter for device integration Advantages Technical characteristics l mall form factor requires 50 % S (compared to SC and ST) l Compact, space-saving design l High packing density l & B partsidentification according A TIA 568 standard l omplement adapter for IP 67 connector C on device side Identification Part No. Degree of protection IP 20 Mating interface LC duplex with two fibres Temperature range -40 C ... +70 C Drawing Dimensions in mm Device side Adapter Multimode GOF 09 57 400 0003 000 Singlemode GOF 09 57 400 0004 000 G H J K Connector LC duplex 02 10 Multimode GOF 09 57 400 0001 000 Singlemode GOF 09 57 400 0002 000 min. 26.60 9.35 12.80 15.24 max. 26.80 9.45 12.90 15.34 HARTING PushPull Hybrid Advantages Technical characteristics HARTING PushPull Hybrid Advantages In the future all new machine generations will be equipped with Fast Ethernet, no matter if PROFINET, Ethernet/IP, Powerlink, Ethercat, Varan or other Ethernetprofiles. l Compact, space-saving design l ery compact housing V with high degree of protection l Polarisation with nose l Sixfold codable PushPull HARTING PushPull Hybrid type acc. to IEC 61 076-3-106 variant 4 Typical application areas With the change of the communication technology also the possibility is offered of simplifying the m achine installation and of introducing an innovative Hybrid installation concept. This simplification will unite by data and 24 V (5 A)-supply in a Hybrid cable, at least with the space requirement of a M12-connector. For this new installation solution HARTING with the HARTING PushPull Hybrid offers the trend-setting installation technology. l Factory and building automation l Industrial electronics l Telecommunication and wireless networks l Transportation l Industrial monitoring and camera systems l Lighting and display technology l Access control systems Recommended pin assignment l Contact 1 2 3 Everything is halved: the number of pluggings, the number of cables and the space requirement for the connection technology. Everything becomes simpler: the installation, attaching and safe plugging. l The Hybrid connectors were developed particular under the criteria of simple attaching in the field and the particular safe data communication with the patented omega screen concept. As contacts D-Sub and HDD Sub contacts worked world-wide are used. This socket pin contact system ensures highest reliability and optimal shock and vibration stability. Power contacts Function V+ Ground V + (switched) Conductor colour Red Brown Yellow Data contacts Contact Signal Function 4 5 6 7 Receiver Data - Receiver Data + Transmission Data - Transmission Data + RD - RD + TD - TD + Conductor colour Blue White Orange Yellow With the optional available coding pins 6 different codings can be realized. This connector is available in the variants straight or angled as well as for field assembling or overmolded. Structure Hybrid cable Data: 4x AWG26/7 Power: 3x AWG20/7 02 11 PushPull HARTING PushPull Hybrid HARTING PushPull Hybrid, type acc. to IEC 61 076-3-106 variant 4 device side Advantages Technical characteristics l ombined data- and power-supply C up to 5 A / V included to one connector Locking PushPull Technology acc. to IEC 61 076-3-106 variant 4 l HARTING PushPull technology Degree of protection IP 65 / IP 67 l Compact design Termination Solder pins l High packing density Transmission performance l Sixfold codable Category 5 / Class D up to 100 MHz acc. to ISO/IEC 11 801:2002, EN ISO 50 173-1 l Suitable for all Fast-Ethernet variants Transmission rate 10 / 100 Mbit/s Number of contacts Data: 4, shielded (Ethernet) Power: 3, (5 A / 48 V) Identification Part No. Components device side Set straight HARTING PushPull Hybrid housing bulkhead mounting and pcbs female shielded, IP 65 / IP 67, black, 180 straight 09 45 245 1300 Set angled HARTING PushPull Hybrid housing bulkhead mounting and pcbs female shielded, IP 65 / IP 67, black, 90 angled 09 45 245 1310 Female insert PCB jack shielded 180 straight PCB jack shielded 90 angled Housing bulkhead mounting for female insert straight for female insert angled 02 12 Panel feed-through 1 x Hybrid female IP 65 / IP 67 on 1 x RJ45 female and 3 pcb clamps, board drillings for M2.5 09 45 545 1300 09 45 545 1305 09 45 545 1320 09 45 545 1325 09 45 245 1320 Housing material Plastic, black Flammability acc. to UL 94 V0 Drawing Dimensions in mm HARTING PushPull Hybrid Advantages Technical characteristics l ombined data- and power-supply C up to 5 A / 48 V included to one connector l HARTING PushPull technology l Compact design l High packing density l Sixfold condable l Suitable for all Fast-Ethernet variants Identification PushPull HARTING PushPull Hybrid, type acc. to IEC 61 076-3-106 variant 4 Hybrid connector Locking PushPull Technology acc. to IEC 61 076-3-106 variant 4 Degree of protection IP 65 / IP 67 Termination Crimp Cable diameter AWG 26 for Ethernet AWG 20 for Power Transmission performance Category 5 / Class D up to 100 MHz acc. to ISO/IEC 11 801:2002, EN ISO 50 173-1 Number of contacts Data: 4, shielded (Ethernet) Power: 3, (5 A / 48 V) Part No. Housing material Plastic, black Flammability acc. to UL 94 V0 Drawing Dimensions in mm Connector HARTING PushPull Hybrid connector, IP 65/ 67, black, with cable gland and crimp contacts straight Accessories - Coding pin set 09 45 145 1300 09 45 845 1300 to avoid accidental incorrect mating a coding system is required. This coding pins are inserted without loss of contact. Tools Crimping tool for data contacts 09 99 000 0596 Crimping tool for power contacts 09 99 000 0175 Insertion and removal tool for data contacts 09 99 000 0513 for power contacts 09 99 000 0171 02 13 PushPull HARTING PushPull Hybrid HARTING PushPull Hybrid, type acc. to IEC 61 076-3-106 variant 4 overmoulded Hybrid system cables Advantages Technical characteristics l ombined data- and power-supply C up to 5 A / 48 V included to one connector l HARTING PushPull technology l Robust design, suitable for industrial applications l High packing density l Sixfold codable l Suitable for all Fast-Ethernet variants Identification Part No. Cable construction: Twisted Pair shielded + 3 Power cables Core structure Data: Power: Transmission performance Category 5 / Class D up to 100 MHz acc. to ISO/IEC 11 801:2002, EN ISO 50 173-1 Sheath material FRNC Cableouter diameter o (7.0 0.4) mm 4x AWG 26/7 3x AWG 20/7 Shielding Shielding foil and shielding braid Temperature range -40 C ... +80 C Colour black Drawing Dimensions in mm System cables 2x HARTING PushPull Hybrid Length 0.5 m 1m 2m 3m 5m 10 m 20 m 09 47 616 1005 09 47 616 1010 09 47 616 1020 09 47 616 1030 09 47 616 1050 09 47 616 1100 09 47 616 1200 System cables 1x HARTING PushPull Hybrid, second side open Length 0.5 m 1m 2m 3m 5m 10 m 20 m 09 47 610 0005 09 47 610 0010 09 47 610 0020 09 47 610 0030 09 47 610 0050 09 47 610 0100 09 47 610 0200 20 m 50 m 100 m 500 m 09 45 600 0331 09 45 600 0341 09 45 600 0301 09 45 600 0321 Hybrid cable 02 14 ring ring ring reel Structure Hybrid cable HARTING PushPull Signal le ab 2 l i 1 a av / 20 Q3 Features Technical characteristics * HARTING PushPull technology * For the transmission of analog, low voltage and bus signals * Fully shielded * 10 contacts * Touch-proof * Easy and fast cable installation Locking Degree of protection Mating face Number of contacts Electrical data acc. to DIN EN 61 984 Contact resistance Termination Conductor cross section Conductor diameter Outer cable diameter Shielding Mating cycles Temperature range Housing material Flammability acc. to UL 94 Identification Part No. Drawing PushPull HARTING PushPull, type acc. to IEC 61 076-3-106 variant 4 10-poles 100 V / 5 A PushPull technology acc. to IEC 61 076-3-106 variant 4 IP 65 / IP 67 acc. to IEC/PAS 61 076-3-11x 10 5 A 100 V 1.5 kV 3 10 m Crimp 0.75 mm max. 2.1 mm 6.5 ... 9.5 mm Fully shielded, 360 shielding contact min. 500 -40 C ... +70 C Plastic, black Zinc die-cast, nickel-plated V0 Dimensions in mm HARTING PushPull Signal Connector set 10-poles incl. plastic housing and female insert 09 45 145 9010 Order D-Sub crimp female contacts separately 02 15 HARTING PushPull Signal Identification Part No. Drawing HARTING PushPull Signal PushPull Insert for panel feed-through HIFF, 10-poles incl. male insert 09 45 545 9010 Order D-Sub crimp male contacts separately HARTING PushPull housing bulkhead mounting, plastic EasyInstall 09 45 545 0032 Compact 09 45 545 0028 D-Sub crimp contacts (Female) for AWG 24-20; 0.25-0.56 mm for AWG 22-18; 0.33-0.82 mm 09 67 000 82781) 09 67 000 34762) (Male) for AWG 24-20; 0.25-0.56 mm for AWG 22-18; 0.33-0.82 mm 09 67 000 81781) 09 67 000 35762) 02 16 1) 2) To be used with crimp tool 09 99 000 0175 To be used with crimp tool 09 99 000 0501. Suitable locator: 61 03 600 0531 Dimensions in mm HARTING PushPull USB Advantages PushPull HARTING PushPull USB Components device side and panel feed-throughs Technical characteristics l HARTING PushPull technology Mating faceUSB 2.0 type B and USB 2.0 / 3.0 type A l ompact, space-saving design for the device C integration of USB jacks Number of contacts USB 2.0: 4 and USB 3.0: 9 Degree of protection IP 65 / IP 67 l USB 2.0 and 3.0 compatible Mating cycles min. 750 Temperature range -40 C ... +70 C Identification Part No. Drawing Dimensions in mm Components device side USB 2.0 type B 09 45 541 1900 Solder jack, angled 90, THT Adapter PCB USB 2.0 type A 09 45 541 1902 Jack to pin header Adapter PCB USB 3.0 type A 09 45 541 1905 Jack to pin header 02 17 All solder jacks and adapter PCB`s are suitable for the HARTING PushPull bulkhead mounting housings 09 45 545 0021 / ... 0023 / ... 0029 / ... 0030 / ... 0031 / ... 0033 (see page 02.04) PushPull HARTING PushPull USB HARTING PushPull USB Panel feed-throughs Advantages Technical characteristics l HARTING PushPull technology Mating face USB 2.0 / 3.0 type A l ompact, space-saving design for the device C integration of USB jacks Number of contacts USB 2.0: 4 and USB 3.0: 9 Degree of protection IP 65 / IP 67 Mating cycles min. 750 Temperature range -40 C ... +70 C l USB 2.0 and 3.0 compatible Identification Part No. Panel feed-throughs EasyInstall style USB 2.0 type A 2 x jack 09 45 245 1903 USB 3.0 type A 2 x jack 09 45 245 1905 Compact style 02 18 USB 2.0 type A 2 x jack 09 45 245 1902 USB 3.0 type A 2 x jack 09 45 245 1904 Drawing Dimensions in mm HARTING PushPull USB Advantages PushPull HARTING PushPull USB System cables Technical characteristics l HARTING PushPull technology Mating faceUSB 2.0 type B and USB 2.0 / 3.0 type A l ompact, space-saving design for the device C integration of USB jacks Number of contacts USB 2.0: 4 and USB 3.0: 9 l USB 2.0 and 3.0 compatible Degree of protection IP 65 / IP 67 l Fully shielded, 360 shielding contact Mating cycles min. 750 l Robust design, suitable for industrial applications Temperature range -40 C ... +70 C Identification Part No. Drawing Dimensions in mm System cables 2 x PushPull USB Length 1.5 m USB 2.0 type B 09 45 145 3902 USB 2.0 type A 09 45 145 1902 USB 3.0 type A 09 45 145 2902 System cables 1 x PushPull USB 1 x IP 20 USB Length 1.5 m USB 2.0 type B 09 45 145 3912 USB 2.0 type A 09 45 145 1912 USB 3.0 type A 09 45 145 2912 Other types and lengths on request 02 19 HARTING PushPull Power - Introduction PushPull HARTING offers with the HARTING PushPull Power connector an universal solution for the power supply in compact and robust applications. It is in its element whereever small dimensions are combined with a high protection class. The connector is available in a 4-pole 48 V and a 2-pole 250 V version. The power contacts can carry up to 12 rsp. 16 A each (see deratings). In spite of this high current carrying capacity the connector gets by with minimal dimensions and fulfils the industrial requirements for clearances and creepage distances at eht same time (pollution degree 3 and overvoltage category III). Additionally the HARTING PushPull Power connector offers the protection class of IP 67 and 65. Beside numerous industrial use cases it is thereby suited for diverse applications in the fields of transportation and telecommunication. The cable side of the HARTING PushPull Power is terminated with crimping technology. For the receptacle several solutions with different termination technologies are offered. Regulations l l Current carrying capacity The current carrying capacity is determined in tests which are conducted on the basis of the DIN IEC 60 512-5-2. The current carrying capacity in limited by the thermal properties of materials which are used for inserts as well as by the insulating materials. These components have a limiting temperature which should not be exceeded. Example of a current capacity curve Upper current limit set by external factors, i.e. connectable wire gauge, given current limit Permissible upper limiting temperature set by applied materials basic curve corrected curve permissible operation range Derating-Diagramm for low voltage, 48 V; 4x 12 A VDE 0110 DIN EN 61 984 Advantages l inimum space requirements in spite of high c urrent M carrying capacity l Very compact housing in a high protection class l rotection against contact on plug AND receptacle P side enables an easy and safe installation l or low voltage (48 V) and for power supply (250 V) F available l Codeable without losing contacts l ifferent termination technologies for individual D device integration Ambient temperature [C] Derating-Diagramm for power supply, 250 V; 2x 16 A Typical application areas 02 20 l Factory and building automation l Industrial electronics l Telecommunication and wireless networks l Transportation l Industrial monitoring and camera systems l Lighting and display technology l Access control systems Ambient temperature [C] HARTING PushPull Power Advantages Technical characteristics Locking PushPull Technology acc. to IEC 61 076-3-106 variant 4 l Power connectors for devices l asyInstall and Compact panel feed-through and E females for simple device integration l Compact, space-saving design l Touch-proof according to IEC DIN EN 60 529 l l l PushPull HARTING PushPull Power 4/0, type acc. to IEC 61 076-3-106 variant 4 panel feed-throughs 4-poles 48 V / 12 A Degree of protection IP 65 / IP 67 Number of contacts 4 Electrical data acc. to EN 61 984 12 A 48 V 1.5 kV 3 Termination Termination cross section Crimp 0.75 - 2.5 mm (AWG 20 - 12) stranded Termination Termination diameter Solder pins 1.6 mm Polarisation with nose Termination Termination cross section Cable cage 0.75 - 2.5 mm (AWG 20 - 12) stranded evice side: female with cable cage, crimp or D solder termination Mating cycles min. 750 Temperature range -40 C ... +70 C Housing material Plastic, black Flammability acc. to UL 94 V0 4 different coding variants without loss of contact Identification Part No. Drawing Dimensions in mm Panel feed-through set Housing bulkhead mounting EasyInstall with 4 turned female contacts and insulation body with crimp termination for 1.5 mm 09 46 245 4430 09 46 295 44301) with solder termination, 90 angled 09 46 245 4030 09 46 295 40301) with cage clamp terminal on pcb 09 46 245 4031 09 46 295 40311) Housing bulkhead mounting Compact with 4 turned female contacts and insulation body with crimp termination for 1.5 mm 09 46 245 4400 with solder termination, 90 angled 09 46 245 4000 with cage clamp terminal on pcb 09 46 245 4001 Power-female with solder termination 4-poles, 48 V / 12 A, 90 angled 09 46 500 4400 4-poles, 48 V / 12 A, 90 straight 09 46 500 4402 Power-female with crimp termination Panel cut outs see page 02.04 1) Metal version (without contacts) 09 46 500 4401 02 21 HARTING PushPull Power PushPull HARTING PushPull Power 4/0, type acc. to IEC 61 076-3-106 variant 4 connector 4-poles 48 V / 12 A Advantages Technical characteristics l Power connectors for devices Locking PushPull Technology acc. to IEC 61 076-3-106 variant 4 l asyInstall panel feed-through for simple device E integration Degree of protection IP 65 / IP 67 Number of contacts 4 Electrical data acc. to EN 61 984 12 A 48 V 1.5 kV 3 Cable diameter 4.9 ... 8.6 mm Termination Crimp Termination cross section 0.75 - 2.5 mm (AWG 20 - 12) stranded Mating cycles min. 750 Temperature range -40 C ... +70 C Housing material Plastic, black Flammability acc. to UL 94 V0 l l l l l Compact, space-saving design Touch-proof according to IEC DIN EN 60 529 Polarisation with nose Cable side: Male with crimp termination 4 different coding variants without loss of contact Identification Part No. Connector set incl. 4 turned crimp contacts (male) for 1.5 mm, insulation body, housing, cable gland Connector set without contacts 09 46 145 4400 09 46 195 44001) 09 46 145 4401 Accessories - crimp contacts male 0.75 mm (AWG 20 - 18) 09 46 500 0403 1.5 mm (AWG 16 - 14) 09 46 500 0401 2.5 mm (AWG 12) 09 46 500 0405 Accessories - crimp contacts female 0.75 mm (AWG 20 - 18) 09 46 500 0404 1.5 mm (AWG 16 - 14) 09 46 500 0402 2.5 mm (AWG 12) 09 46 500 0406 Accessories - Coding pin set to avoid accidental incorrect mating a coding system is required. This coding pins are inserted without loss of contact. 02 22 1) Metal version (without contacts) 09 46 840 0000 Drawing Dimensions in mm HARTING PushPull Power Advantages PushPull HARTING PushPull Power 2/0, type acc. to IEC 61 076-3-106 variant 4 panel feed-through and connector, 3-poles, 250 V / 16 A Technical characteristics l Power connectors for devices LockingPushPull Technology acc. to IEC 61 076-3-106 variant 4 l asyInstall panel feed-through for simple device E integration Degree of protection IP 65 / IP 67 Number of contacts 2 + PE Electrical data acc. to EN 61 984 16 A 250 V 4 kV 3 Cable diameter 4.9 ... 8.6 mm Termination Crimp l Compact, space-saving design l Touch-proof according to IEC DIN EN 60 529 l Polarisation with nose Termination cross section 0.75 - 2.5 mm (AWG 20 - 12) stranded l Cable side: Male with crimp termination Mating cycles min. 750 l Device side: female with crimp termination Temperature range -40 C ... +70 C Housing material Plastic, black Flammability acc. to UL 94 V0 l 4 different coding variants without loss of contact Identification Part No. Drawing Dimensions in mm HARTING PushPull Power 2/0 Panel feed-through set incl. 3 turned crimp contacts (female) for 1.5 mm, insulation body (black), housing bulkhead mounting EasyInstall 09 46 245 3430 Panel feed-through set incl. 3 turned contacts (female) for 1.5 mm, insulation body (black), housing bulkhead mounting, with crimp termination 09 46 245 3410 Power-female with crimp termination without contacts 09 46 500 3401 Connector set incl. 3 turned crimp contacts (male) for 1.5 mm, insulation body (black), housing, cable gland 09 46 145 3410 Connector set without contacts 09 46 145 3411 Coding pin set to avoid accidental incorrect mating a coding system is required. This coding pins are inserted without loss of contact. Crimp contacts see page 02.22 Panel cut outs see page 02.04 09 46 840 0000 02 23 HARTING PushPull Power PushPull Identification Tooling Part No. HARTING PushPull Power 8-indent crimping tool incl. positioner 09 46 800 0000 Locator HARTING PushPull Power contacts for Buchanan crimping tool (09 99 000 0001) 09 46 800 0010 Insertion tool 09 46 800 0099 Extraction tool 09 46 800 0098 Crimp connection A perfect crimp connection is gastight, therefore corrosion free and amounts to a cold weld of the parts being connected. For this reason, major features in achieving high quality crimp connections are the design of the contact crimping parts and of course the crimping tool itself. Wires to be connected must be carefully matched with the correct size of crimp contacts. If these basic requirements are met, users will be assured of highly reliable connections with low contact resistance and high resistance to corrosive attack. The economic and technical advantages are: Constant contact resistance as a result of precisely repeated crimp connection quality Corrosion free connections as a result of cold weld action Pre-preparation of cable forms with crimp contacts fitted Optimum cost cable connection Requirements for crimp connectors are laid down in DIN IEC 60 352-2, Amend. 2, as illustrated in the table. Pull out force of stranded wire The main criterion to judge the quality of a crimp connection is the retention force achieved by the wire conductor in the terminal section of the contact. DIN IEC 60 352, part 2, defines the extraction force in relation to the cross-section of the c onductor. When fitted using HARTING crimping tools and subject to their utilization in an approved manner, our crimp connectors comply with the required extraction forces. For wire gauges 0.08 ... 4.0 mm (AWG 28 ... 12). For an easy insertion and extraction of the male and female crimp contacts into / out of the insulator body. Tensile strength of crimped connections Conductor cross-section mm AWG 0.08 28 0.12 26 0.14 0.22 24 0.25 0.32 22 0.50 20 0.75 0.82 18 1.00 1.30 16 1.50 2.10 14 2.50 3.30 12 4.00 Extract from DIN IEC 60 352-2, Amend. 2, Table IV Crimping tools Crimping tools (hand operated or automatic) are carefully designed to produce with high pressure forming parts a symmetrical connection of the crimping part of the contact and the wire being connected with the minimum increase in size at the connection point. The positioner automatically locates the crimp and wire at the correct point in the tool. A ratchet in the tool performs 2 functions: It prevents insertion of the crimp into the tool for crimping before the jaws are fully open It prevents the tool being opened before the crimping action is completed 02 24 Identical, perfectly formed, connections can be produced using this crimping system. Tensile strength Crimp-cross section HARTING crimp profile N 11 15 18 28 32 40 60 85 90 108 135 150 200 230 275 310 HARTING PushPull Identification Accessories Part No. Drawing Dimensions in mm Transport protecion 09 45 845 0003 PushPull for device side IP 40 Protection cover for device side IP 65 / IP 67 Version with passive locking without cord 09 45 845 0009 024 Version with passive locking with plastic cord for fixing screw M3 09 45 845 0009 Version with passive locking with nylon cord for fixing screw M2.5 / M3 09 45 845 0011 024 Version with active locking without cord 09 45 845 0015 Version with active locking with plastic cord for fixing screw M3 09 45 845 0014 Version with active locking with nylon cord for fixing screw M2.5 / M3 09 45 845 0013 Protection cover for connectors IP 65 / IP 67 09 45 845 0010 Security clip for connectors can be sealed and protects against unauthorized unplugging 09 45 845 0020 02 25 HARTING PushPull Accessories PushPull le ab 2 l i 1 a av / 20 Q2 HARTING PushPull, type acc. to IEC 61 076-3-106 variant 4 cable to cable housing Features Technical characteristics * HARTING PushPull technology * Ideal for prototyping * Can be combined with panel feed-throughs for power, data and signal Locking Identification Part No. Degree of protection Outer cable diameter Mating cycles Temperature range Housing material Flammability acc. to UL 94 Drawing HARTING PushPull cable to cable housings, plastic (Order housing bulkhead mounting and insert separately) for outer cable diameter 6.5 ... 9.5 mm 09 45 345 0000 HARTING PushPull bulkhead housings, plastic (Order housing bulkhead mounting and insert separately) 09 45 345 0001 Suitable HARTING PushPull Signal panel feed-through 09 45 245 9010 Suitable bulkhead housing, plastic for RJ45 / Signal 09 45 545 0028 Inserts for RJ45 / Signal 02 26 RJ 45: 8-poles, Cat. 6 / class EA Ha-Vis preLink(R) set AWG 22/23 HARTING RJ Industrial(R) cable jack with IDC termination AWG 22-24, 8-poles AWG 24-28, 8-poles AWG 22-24, 4-poles, Cat. 5 Signal: 10-poles, 60 V / 3 A* 20 82 001 0001 09 45 545 1562 09 45 545 1561 09 45 545 1120 09 45 545 9010 * Order D-Sub crimp male contacts separately (see page 02.16) PushPull technology acc. to IEC 61 076-3-106 variant 4 IP 65 / IP 67 6.5 ... 9.5 mm min. 750 -40 C ... +70 C Plastic, black V0 Dimensions in mm Han(R) PushPull RJ45 Plastic Features Technical characteristics * * * * Locking HARTING PushPull technology Compact design High packing density Device integration via RJ45 PCB connectors Identification Degree of protection Mating face Termination type Mating cycles Temperature range Housing material Flammability acc. to UL 94 Part No. Components device side Drawing PushPull Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 Housing bulkhead mounting for device integration and RJ45 jacks PushPull technology acc. to IEC 61 076-3-117 IP 65 / IP 67 RJ45 acc. to IEC 60 603-7 Jack with solder termination min. 750 -40 C ... +70 C Plastic, black V0 Dimensions in mm Panel cut out Seal Housing bulkhead mounting plastic Dust protection cover IP 40 09 35 002 0321 09 35 002 5401 rubber (NBR) PCB layout Protection cover IP 65 / IP 67 09 35 002 5402 RJ45 jack Solder variant, 90 angled 09 35 002 2101 Solder variant, 180 straight 09 35 002 2102 02 27 PushPull Han(R) PushPull RJ45 Plastic Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 RJ45 panel feed through Features Technical characteristics * * * * Locking HARTING PushPull technology Compact design High packing density Device integration via RJ45 PCB connectors Degree of protection Mating face Transmission performance Transmission rate Number of contacts Shielding Mating cycles Temperature range Housing material Flammability acc. to UL 94 Identification Part No. Han(R) PushPull RJ45 02 28 Drawing PushPull technology acc. to IEC 61 076-3-117 IP 65 / IP 67 RJ45 acc. to IEC 60 603-7 acc. to ISO/IEC 11 801:2002, EN 50 173-1, category 5 / class D up to 100 MHz resp. category 6 / class EA up to 500 MHz 10 / 100 Mbit/s and 1 / 10 Gbit/s 8 Fully shielded, 360 shielding contact (Cat. 6) min. 750 -40 C ... +70 C Plastic, black V0 Dimensions in mm Panel cut out Panel feed through Cat. 5 including housing and printed board with 2 x RJ45 jack horizontally mounted 09 35 221 0331 Panel feed through Cat. 5 including housing and printed board with RJ45 jack and SEK board 09 35 222 0331 Panel cut out Panel feed through Cat. 5 including housing and printed board with RJ45 jack and RJ45 jack vertically mounted in the IP20 range 09 35 223 0331 Panel cut out Han(R) PushPull RJ45 Plastic Identification Part No. Drawing Dimensions in mm Panel cut out 09 35 224 0331 Panel feed through Cat. 5 including housing and printed board with RJ45 jack and solder termination in the IP 20 range 09 35 226 0331 Panel feed through Cat. 6 including housing and HARTING RJ Industrial(R) 10G RJ45 bulkhead 09 35 225 0331 PushPull Panel feed through Cat. 5 including housing and printed board with RJ45 jack and 47 jack vertically mounted in the IP 20 range Panel cut out Panel cut out Panel cut out Panel feed through 09 35 012 0331 to mount HIFF inserts, e.g. Ha-VIS preLink(R) RJ45-module Order inserts separately Ha-VIS preLink(R) set RJ45 jack AWG 22/23 consists of: * 1x Ha-VIS preLink(R) module RJ45 jack * 1x Ha-VIS preLink(R) terminal module * 1x cable tie 20 82 001 0001 see page 01.10 HARTING RJ Industrial(R) cable jack AWG 22-24, 8-poles, Cat. 6 AWG 24-28, 8-poles, Cat. 6 AWG 22-24, 4-poles, Cat. 5 09 45 545 1562 09 45 545 1561 09 45 545 1120 Recommendation for female insert and assembly manual on request. 02 29 PushPull Han(R) PushPull RJ45 Plastic Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 RJ45 connector Features Technical characteristics * HARTING PushPull technology * Field-assembly connector with IDC contacts * Fully shielded Locking Degree of protection Mating face Shielding Number of contacts Transmission performance Transmission rate Termination for Cat. 5 for Cat. 6 Mating cycles Temperature range Housing material Identification Part No. Connector set, plastic incl. housing and male insert Han(R) RJ Industrial Category 5, 4-poles, IDC contacts 6.5 - 9.5 mm clamp range 09 35 221 0421 5 - 8 mm clamp range 09 35 222 0421 Han(R) RJ Industrial PN Category 5, 4-poles, IDC contacts 6.5 - 9.5 mm clamp range 09 35 226 0421 PROFINET-Identification: PROFINET O-Plug RJ45 Han(R) RJ Industrial 10G Category 6, 8-poles, IDC contacts 6.5 - 9.5 mm clamp range 02 30 09 35 225 0421 Drawing PushPull technology acc. to IEC 61 076-3-117 IP 65 / IP 67 RJ45 acc. to IEC 60 603-7 Fully shielded, 360 shielding contact 4 respectively 8 acc. to ISO/IEC 11 801:2002, EN 50 173-1, category 5 / class D up to 100 MHz, category 6 / class EA up to 500 MHz 10/100 Mbit/s and 1/10 Gbit/s with IDC contacts, no tools needed / field-assembly Conductor cross section AWG 24/7 - 22/7 (stranded) AWG 23/1 - 22/1 (solid) Cable diameter 1.6 mm Conductor cross section AWG 22/7 - 27/7 (stranded) AWG 22/1 - 27/1 (solid) Cable diameter 1.6 mm min. 750 -40 C ... +70 C Plastic, black, UL 94 V-0 Dimensions in mm Han(R) PushPull RJ45 Plastic PushPull Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 RJ45 connector Features Technical characteristics * HARTING PushPull technology * Field-assembly connector with piercing contacts * Fully shielded Locking PushPull technology acc. to IEC 61 076-3-117 Degree of protection IP 65 / IP 67 Mating face RJ45 acc. to IEC 60 603-7 Shielding Fully shielded, 360 shielding contact Number of contacts 8 Transmission performance cc. to ISO/IEC 11 801:2002, EN 50 173-1, a category 6 / class E up to 250 MHz Transmission rate 10/100/1000 Mbit/s Termination with piercing contacts Conductor cross section AWG 24/7 - 27/7 (stranded) Cable diameter 1.05 mm Mating cycles min. 750 Temperature range -40 C ... +70 C Housing material Plastic, black, UL 94 V-0 Identification Part No. Drawing Dimensions in mm Connector set, plastic incl. housing and male insert 5 - 8 mm clamp range Han(R) RJ Industrial Category 6, 8-poles, piercing contacts Wire manager, white 09 35 223 0421 Wire manager, blue 09 35 224 0421 New Cat. 6A version (available Q3/2012) 09 35 227 0421 02 31 PushPull Han(R) PushPull RJ45 Metal Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 Housing bulkhead mounting for device integration and RJ45 jacks Features Technical characteristics * * * * Locking HARTING PushPull technology Compact design High packing density Device integration via RJ45 PCB connectors Identification Degree of protection Mating face Termination type Mating cycles Temperature range Housing material Part No. Components device side Drawing PushPull technology acc. to IEC 61 076-3-117 IP 65 / IP 67 RJ45 acc. to IEC 60 603-7 Jack with solder termination min. 750 -40 C ... +70 C Zinc die-cast, nickel plated Dimensions in mm Panel cut out Seal Housing bulkhead mounting metal Dust protection cover IP 40 09 35 002 0301 09 35 002 5401 rubber (NBR) PCB layout Protection cover IP 65 / IP 67 09 35 002 5402 RJ45 jack 02 32 Solder variant, 90 angled 09 35 002 2101 Solder variant, 180 straight 09 35 002 2102 Han(R) PushPull RJ45 Metal Features Technical characteristics * * * * Locking HARTING PushPull technology Compact design High packing density Device integration via RJ45 PCB connectors Degree of protection Mating face Transmission performance Transmission rate Number of contacts Shielding Termination type Mating cycles Temperature range Housing material Identification Part No. Han(R) PushPull RJ45 Drawing PushPull Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 RJ45 panel feed through PushPull technology acc. to IEC 61 076-3-117 IP 65 / IP 67 RJ45 acc. to IEC 60 603-7 acc. to ISO/IEC 11 801:2002, EN 50 173-1, category 5 / class D up to 100 MHz 10 / 100 Mbit/s 8 Fully shielded, 360 shielding contact (Cat. 6) Female with solder termination min. 750 -40 C ... +70 C Zinc die-cast, nickel plated Dimensions in mm Panel cut out Panel feed through Cat. 5 including housing and printed board with 2 x RJ45 jack horizontally mounted 09 35 221 0311 Panel feed through Cat. 5 including housing and printed board with RJ45 jack and SEK board 09 35 222 0311 Panel feed through Cat. 5 including housing and printed board with RJ45 jack and RJ45 jack vertically mounted in the IP20 range 09 35 223 0311 Panel cut out Panel cut out 02 33 Han(R) PushPull RJ45 Metal Identification Part No. Drawing Dimensions in mm PushPull Panel cut out Panel feed through Cat. 5 including housing and printed board with RJ45 jack and 47 jack vertically mounted in the IP 20 range 09 35 224 0311 Panel feed through Cat. 5 including housing and printed board with RJ45 jack and solder termination in the IP 20 range 09 35 226 0311 Panel cut out 02 34 Recommendation for female insert and assembly manual on request. Han(R) PushPull RJ45 10G Metal Features Technical characteristics * * * * * Locking HARTING PushPull technology Compact and robust design 360 shielding RJ45 mating compatible Transmission category 6, performance class EA, suitable for 1/10 Gigabit Ethernet * PROFINET conform Identification Part No. Mating face Transmission performance Transmission rate Shielding Mounting Degree of protection Mating cycles Temperature range Housing material Drawing PushPull Han(R) PushPull, type acc. to IEC 61076-3-117 variant 14 RJ45 10G panel feed through PushPull technology acc. to IEC 61 076-3-117 variant 14 RJ45 acc. to IEC 60 603-7 Category 6 / class EA acc. to ISO/IEC 11 801:2002, EN 50 173-1 10/100 Mbit/s and 1/10 Gbit/s Fully shielded, 360 shielding contact Screwable to cover plates IP 65 / IP 67 min. 750 -40 C ... +70 C Zinc die-cast, nickel-plated Dimensions in mm Han(R) PushPull RJ45 10G Panel feed through, Cat. 6 including bulkhead housing for rectangular panel cut out, flat seal and HARTING RJ Industrial(R) 10G RJ45 bulkhead, isolated bulkhead fixture 09 35 225 0311 Panel feed through, Cat. 6 including bulkhead housing for circular panel cut out, flat seal and HARTING RJ Industrial(R) 10G RJ45 bulkhead, isolated bulkhead fixture 09 35 225 0312 02 35 Han(R) PushPull RJ45 10G Metal Identification Part No. PushPull Han(R) PushPull RJ45 10G Panel feed-through to mount HIFF inserts, e.g. Ha-VIS preLink(R) RJ45-module, RJ Industrial cable jack Order inserts separately Bulkhead housing for rectangular panel cut out, incl. plastic adapter 09 35 012 0311 Bulkhead housing for circular panel cut out, incl. plastic adapter and fixing nut 09 35 012 0312 Ha-VIS preLink(R) set RJ45 jack AWG 22/23 consists of: * 1x Ha-VIS preLink(R) module RJ45 jack * 1x Ha-VIS preLink(R) terminal module * 1x cable tie 20 82 001 0001 HARTING RJ Industrial(R) cable jack 02 36 AWG 22-24, 8-poles, Cat. 6 AWG 24-28, 8-poles, Cat. 6 AWG 22-24, 4-poles, Cat. 5 09 45 545 1562 09 45 545 1561 09 45 545 1120 Drawing Dimensions in mm Han(R) PushPull RJ45 Metal Features PushPull Han(R) PushPull RJ45 Genderchanger Metal Cat. 6 / Class E Technical characteristics l High degree of protection IP 65 / IP 67 Transmission performance Cat. 6 / Class E up to 250 MHz l Robust metal housing Connector an(R) PushPull RJ45 H (PROFINET conform) l tandard PROFINET component of the German S automotive production Locking l llows usage of different cable types (Type B, C) A e.g. in robots application ushPull technology P acc. to IEC 61 076-3-117 variant 14 Mating face RJ45 acc. to IEC 60 603-7 Mating cycles min. 750 Housing material Aluminium anodized Dimensions 83.2 x 62 x 25.2 mm (unmated) Degree of protection acc. to DIN 60 529 IP 65 / IP 67 (mated) l l xtension of cords according to PROFINET E guideline an be count as one connection C acc. to IEC 11 801 Chapter 10.2.4 Mounting all mountable with 4 screws W (type M5) Temperature range -20 C ... +70 C Maximum permissible humidity Identification Part No. Drawing 0 % ... 95 % 3 (no condensation) Dimensions in mm Han(R) PushPull RJ45 Genderchanger metal including housing and printed board with 2 x RJ45 jack 09 35 221 0501 02 37 PushPull Han(R) PushPull RJ45 Metal Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 RJ45 connector Features Technical characteristics * HARTING PushPull technology Locking Degree of protection Mating face Shielding Number of contacts Transmission performance * Field-assembly connector with IDC contacts * Fully shielded Transmission rate Termination for Cat. 5 Conductor cross section Cable diameter for Cat. 6 Conductor cross section Cable diameter Mating cycles Temperature range Housing material Identification Part No. Connector set, metal incl. housing and male insert 4 - 11 mm clamp range 02 38 Han(R) RJ Industrial Category 5, 4-poles, IDC contacts 09 35 221 0401 Han(R) RJ Industrial PN Category 5, 4-poles, IDC contacts PROFINET-Identification: PROFINET O-Plug RJ45 09 35 226 0401 Han(R) RJ Industrial 10G Category 6, 8-poles, IDC contacts 09 35 225 0401 Drawing PushPull technology acc. to IEC 61 076-3-117 IP 65 / IP 67 RJ45 acc. to IEC 60 603-7 Fully shielded, 360 shielding contact 4 respectively 8 acc. to ISO/IEC 11 801:2002, EN 50 173-1, category 5 / class D up to 100 MHz category 6 / class EA up to 500 MHz 10/100 Mbit/s and 1/10 Gbit/s with IDC contacts, no tools needed / field-assembly WG 24/7 - 22/7 (stranded) A AWG 23/1 - 22/1 (solid) 1.6 mm WG 22/7 - 27/7 (stranded) A AWG 22/1 - 27/1 (solid) 1.6 mm min. 750 -40 C ... +70 C Zinc die-cast, nickel-plated Dimensions in mm Han(R) PushPull RJ45 Metal Features Technical characteristics * HARTING PushPull technology Locking Degree of protection Mating face Shielding Number of contacts Transmission performance * Angled cable exit 45 to the top / bottom for a space saving cabling * Field-assembly connector with IDC contacts * Fully shielded Transmission rate Termination for Cat. 5 Conductor cross section Cable diameter for Cat. 6 Conductor cross section Cable diameter Mating cycles Temperature range Housing material Identification Part No. Drawing PushPull Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 RJ45 connector angled PushPull technology acc. to IEC 61 076-3-117 IP 65 / IP 67 RJ45 acc. to IEC 60 603-7 Fully shielded, 360 shielding contact 4 respectively 8 acc. to ISO/IEC 11 801:2002, EN 50 173-1, category 5 / class D up to 100 MHz category 6 / class EA up to 500 MHz 10/100 Mbit/s and 1/10 Gbit/s with IDC contacts, no tools needed / field-assembly WG 24/7 - 22/7 (stranded) A AWG 23/1 - 22/1 (solid) 1.6 mm WG 22/7 - 27/7 (stranded) A AWG 22/1 - 27/1 (solid) 1.6 mm min. 750 -40 C ... +70 C Zinc die-cast, nickel-plated Dimensions in mm Connector set, metal incl. housing and male insert Han(R) RJ Industrial PN Category 5, 4-poles, IDC contacts, 6.5 - 9.5 mm clamp range Cable exit bottom side 09 35 226 0402 Cable exit top side 09 35 226 0403 Han(R) RJ Industrial 10G Category 6, 8-poles, IDC contacts, 6.5 - 9.5 mm clamp range Cable exit bottom side 09 35 225 0402 Cable exit top side 09 35 225 0403 02 39 PushPull Han(R) PushPull RJ45 Metal Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 RJ45 connector Features Technical characteristics * HARTING PushPull technology * Compact design * For space saving fitting conditions * Connector with piercing contacts * 360 shielding Locking Degree of protection Mating face Shielding Number of contacts Transmission performance Transmission rate Termination Conductor cross section Cable diameter Mating cycles Temperature range Housing material Identification Part No. Connector set, metal incl. housing and male insert 4 - 11 mm clamp range Han(R) RJ Industrial Category 6, 8-poles, piercing contacts Wire manager, white 09 35 223 0401 Wire manager, blue 09 35 224 0401 New Cat. 6A version (available Q3/2012) 02 40 09 35 227 0401 Drawing ushPull technology P acc. to IEC 61 076-3-117 IP 65 / IP 67 RJ45 acc. to IEC 60 603-7 Fully shielded, 360 shielding contact 8 acc. to ISO/IEC 11 801:2002, EN 50 173-1, category 6 / class E up to 250 MHz 10/100/1000 Mbit/s with piercing contacts AWG 24/7 - 27/7 (stranded) 1.05 mm min. 750 -40 C ... +70 C Zinc die-cast, nickel-plated Dimensions in mm Han(R) PushPull RJ45 Accessories le ab 2 l i 1 a av / 20 Q2 Features Technical characteristics * HARTING PushPull technology * Ideal for prototyping * Can be combined with panel feed-throughs for power, data and signal Locking Identification Part No. Degree of protection Outer cable diameter Mating cycles Temperature range Housing material Flammability acc. to UL 94 Drawing PushPull Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 cable to cable housing PushPull technology acc. to IEC 61 076-3-117 variant 14 IP 65 / IP 67 6.5 ... 9.5 mm / 9 ... 13 mm min. 750 -40 C ... +70 C Plastic, black V0 Dimensions in mm Han(R) PushPull cable to cable housings, plastic (Order housing bulkhead mounting and insert separately) for outer cable diameter 6.5 ... 9.5 mm 09 35 002 0431 for outer cable diameter 9 ... 13 mm 09 35 002 0433 Suitable bulkhead housing, plastic for RJ45 Panel cut out 09 35 012 0331 Inserts for RJ45 RJ 45: 8-poles, Cat. 6 / class EA Ha-Vis preLink(R) set AWG 22/23 HARTING RJ Industrial(R) cable jack with IDC termination AWG 22-24, 8-poles AWG 24-28, 8-poles AWG 22-24, 4-poles, Cat. 5 20 82 001 0001 09 45 545 1562 09 45 545 1561 09 45 545 1120 02 41 PushPull Han(R) PushPull RJ45 Accessories Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 Accessories Identification Part No. Han(R) PushPull dust protection cover IP 40 rubber (NBR) 09 35 002 5401 for device side Han(R) PushPull protection cover IP 65 / IP 67 for device side with fixing cord 1 piece 09 35 002 5402 100 pieces 09 35 002 5402 XL 100 pieces 09 35 002 5403 XL without fixing cord Han(R) PushPull dust protection cover IP 40 09 35 002 5412 for cable side Han(R) PushPull protection cover IP 65 / IP 67 for cable side 02 42 09 35 002 5411 Drawing Dimensions in mm Han(R) PushPull SCRJ Plastic Features Technical characteristics * * * * * Locking Degree of protection Mating face Fiber Typen HARTING PushPull technology Compact design High packing density Device integration via transceiver Han(R) PushPull SCRJ for POF is according the requirements of AIDA (German Domestic Automobile M anufacturers) Identification Part No. Mating cycles Temperature range Housing material Flammability acc. to UL 94 PushPull Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 Housing bulkhead mounting for device integration Optical connector based on SCRJ PushPull technology IP 65 / IP 67 SCRJ acc. to IEC 61 754-24 POF1) 1 mm HCS(R)2) 200 m / 230 m MM 62.5 m / 125 m MM 50 m / 125 m SM 10 m / 125 m min. 750 -40 C ... +70 C Plastic, black V0 Drawing Dimensions in mm Components device side Panel cut out Seal Housing bulkhead mounting Optical transceiver not included plastic 09 35 002 0323 Dust protection cover IP 40 09 35 002 5401 Protection cover IP 65 / IP 67 09 35 002 5402 rubber (NBR) Reference for transceiver as well as mounting instruction on request 1) 2) POF = Polymer-Optical Fibre HCS(R) = Hard Clad Silica (registered trademark of SpecTran Corporation) 02 43 PushPull Han(R) PushPull SCRJ Plastic Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 RJ45 panel feed through for optical connector based on SCRJ Features Technical characteristics * * * * Locking Degree of protection Mating face Fiber Typen HARTING PushPull technology Compact design High packing density Han(R) PushPull SCRJ for POF is according the requirements of AIDA (German Domestic Automobile Manufacturers) Identification Part No. Mating cycles Temperature range Housing material Flammability acc. to UL 94 Drawing PushPull technology IP 65 / IP 67 SCRJ acc. to IEC 61 754-24 POF1) 1 mm HCS(R)2) 200 m / 230 m MM 62.5 m / 125 m MM 50 m / 125 m SM 10 m / 125 m min. 750 -40 C ... +70 C Plastic, black V0 Dimensions in mm Han(R) PushPull SCRJ Panel feed through 09 35 242 0333 SC contacts order separately Panel cut out SCRJ IP 20 POF connector 09 35 002 4002 Contacts 02 44 SC POF contact, 1 mm 20 10 001 5217 SC 125 GI contact 20 10 125 5211 SC 230 HCS contact 20 10 230 5211 Han(R) PushPull SCRJ Plastic Features Technical characteristics * * * * Locking Degree of protection Mating face Fiber Typen HARTING PushPull technology Compact design High packing density Han(R) PushPull SCRJ for POF is according the requirements of AIDA (German Domestic Automobile Manufacturers) * Field installable Identification Part No. Mating cycles Temperature range Housing material Flammability acc. to UL 94 Cable diameter Drawing PushPull Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 SCRJ connector PushPull technology IP 65 / IP 67 SCRJ acc. to IEC 61 754-24 POF1) 1 mm HCS(R)2) 200 m / 230 m MM 62.5 m / 125 m MM 50 m / 125 m SM 10 m / 125 m min. 750 -40 C ... +70 C Plastic, black V0 6.5 - 9.5 mm Dimensions in mm Connector set, plastic incl. housing and SCRJ insert, POF contacts PROFINET-Identification: PROFINET O-Plug SCRJ incl. housing and SCRJ insert SC contacts order separately SCRJ IP 20 POF connector 09 35 241 0421 09 35 241 0422 09 35 002 4002 Dust protection cover IP 40 09 35 002 5412 Protection cover IP 65 / IP 67 09 35 002 5411 Contacts SC POF contact, 1 mm SC 125 GI contact SC 230 HCS contact Tooling see page 02.49 20 10 001 5217 20 10 125 5211 20 10 230 5211 02 45 PushPull Han(R) PushPull SCRJ Metal Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 Housing bulkhead mounting for device integration Optical connector based on SCRJ Features Technical characteristics * * * * * Locking Degree of protection Mating face Fiber Typen HARTING PushPull technology Compact design High packing density Device integration via transceiver Han(R) PushPull SCRJ for POF is according the requirements of AIDA (German Domestic Automobile Manufacturers) Identification Part No. Mating cycles Temperature range Housing material PushPull technology IP 65 / IP 67 SCRJ acc. to IEC 61 754-24 POF1) 1 mm HCS(R)2) 200 m / 230 m MM 62.5 m / 125 m MM 50 m / 125 m SM 10 m / 125 m min. 750 -40 C ... +70 C Zinc die-cast, nickel plated Drawing Dimensions in mm Components device side Panel cut out Seal Housing bulkhead mounting Optical transceiver not included metal 09 35 002 0303 Dust protection cover IP 40 09 35 002 5401 Protection cover IP 65 / IP 67 09 35 002 5402 rubber (NBR) Reference for transceiver as well as mounting instruction on request 1) 02 46 2) POF = Polymer-Optical Fibre HCS(R) = Hard Clad Silica (registered trademark of SpecTran Corporation) Han(R) PushPull SCRJ Metal Features Technical characteristics * * * * Locking Degree of protection Mating face Fiber Typen HARTING PushPull technology Compact design High packing density Han(R) PushPull SCRJ for POF is according the requirements of AIDA (German Domestic Automobile Manufacturers) Identification Part No. Drawing PushPull technology IP 65 / IP 67 SCRJ acc. to IEC 61 754-24 POF1) 1 mm HCS(R)2) 200 m / 230 m MM 62.5 m / 125 m MM 50 m / 125 m SM 10 m / 125 m min. 750 -40 C ... +70 C Zinc die-cast, nickel plated Dimensions in mm Panel cut out Han(R) PushPull SCRJ Panel feed through Mating cycles Temperature range Housing material PushPull Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 RJ45 panel feed through for optical connector based on SCRJ 09 35 242 0313 SC contacts order separately SCRJ IP 20 POF connector 09 35 002 4002 Contacts SC POF contact, 1 mm SC 125 GI contact SC 230 HCS contact 20 10 001 5217 20 10 125 5211 20 10 230 5211 02 47 PushPull Han(R) PushPull SCRJ Metal Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 SCRJ connector Features Technical characteristics * * * * HARTING PushPull technology Compact design High packing density Han(R) PushPull SCRJ for POF is according the requirements of AIDA (German Domestic Automobile Manufacturers) * Field installable Locking Degree of protection Mating face Fiber Typen Identification Drawing Part No. Connector set, metal incl. housing and SCRJ insert, POF contacts PROFINET-Identification: PROFINET O-Plug SCRJ incl. housing and SCRJ insert SC contacts order separately SCRJ IP 20 POF connector 09 35 241 0401 09 35 241 0402 09 35 002 4002 Dust protection cover IP 40 09 35 002 5412 Protection cover IP 65 / IP 67 09 35 002 5411 Contacts 02 48 SC POF contact, 1 mm SC 125 GI contact SC 230 HCS contact Tooling see page 02.49 20 10 001 5217 20 10 125 5211 20 10 230 5211 Mating cycles Temperature range Housing material Flammability acc. to UL 94 Cable diameter PushPull technology IP 65 / IP 67 SCRJ acc. to IEC 61 754-24 POF1) 1 mm HCS(R)2) 200 m / 230 m MM 62.5 m / 125 m MM 50 m / 125 m SM 10 m / 125 m min. 750 -40 C ... +70 C Zinc die-cast, nickel plated V0 6.5 - 9.5 mm Dimensions in mm Han(R) PushPull SCRJ Features Technical characteristics * Cable insulation (PUR / PVC) is stripped without damage * The `stripping' and `precision cutting' operations are completed within the one tool * Specialized cutting method with an automatically advancing round blade for an accurate cutting result requiring no final polishing * Optical display indicating remaining operations * Simultaneous handling of twin fibers (duplex mode) Connector type Identification Drawing Assembly tool set for POF cutting, without final polishing Part No. Locking Insertion loss Termination SC contacts Fibre dimensions Fibre outer diameter Cable outer diameter No. of cutting operations PushPull Han(R) PushPull SCRJ POF Assembly tools for polymer-optical fibres CRJ connector S acc. to IEC 61 754-24 PushPull technology acc. to IEC 61 076-3-117 variant 14 (AIDA compliant) typically 1.5 to 2.0 dB Fast termination technique, reusable POF 980 / 1000 m 2.2 mm 7 to 8.5 mm Maximum 1260 Dimensions in mm 09 35 000 9913 The set contains - one stripping and cutting tool for 1260 operations - one sheath stripping tool - one Kevlar shear - one positioner for SCRJ contacts Supplied in a robust plastic case Replacement cutting tool for 1260 operations 09 35 000 9914 Assembly tool set for POF cutting, with final polishing Without an optical meter With an optical meter 20 99 000 3016 20 99 000 3013 Polishing wheel (grinding wheel) for POF cables 2.2 20 99 000 1099 Sand paper for POF, grain size 1000 20 80 001 9911 02 49 Han(R) PushPull Signal le ab 2 l i 1 a av / 20 Q3 PushPull Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 10-poles 100 V / 5 A Features Technical characteristics * HARTING PushPull technology * For the transmission of analog, low voltage and bus signals * Fully shielded * 10 contacts * Touch-proof * Easy and fast cable installation Locking Degree of protection Mating face Number of contacts Electrical data acc. to DIN EN 61 984 Contact resistance Termination Conductor cross section Conductor diameter Outer cable diameter Shielding Mating cycles Temperature range Housing material Flammability acc. to UL 94 Identification Part No. Drawing Han(R) PushPull Signal Insert for panel feed-through HIFF, 10-poles incl. male insert 09 45 545 9010 Order D-Sub crimp male contacts separately D-Sub crimp contacts (Device side) for AWG 24-20; 0.25-0.56 mm for AWG 22-18; 0.33-0.82 mm 09 67 000 81781) 09 67 000 35762) 02 50 1) 2) To be used with crimp tool 09 99 000 0175 To be used with crimp tool 09 99 000 0501. Suitable locator: 61 03 600 0531 PushPull technology acc. to IEC 61 076-3-117 variant 14 IP 65 / IP 67 acc. to IEC/PAS 61 076-3-11x 10 5 A 100 V 1.5 kV 3 10 m Crimp AWG 24 ... 18; 0.25 ... 0.82 mm max. 2.1 mm 6.5 ... 9.5 mm / 4 ... 11 mm Fully shielded, 360 shielding contact min. 500 -40 C ... +70 C Plastic, black Zinc die-cast, nickel-plated V0 Dimensions in mm Han(R) PushPull Signal Identification Part No. Drawing Dimensions in mm Han(R) PushPull panel feed-through HIFF Metal rectangular 09 35 012 0311 Metal circular 09 35 012 0312 PushPull to hold the 10-poles insert Panel cut out Plastic rectangular 09 35 012 0331 D-Sub crimp contacts (Connector side) for AWG 24-20; 0.25-0.56 mm for AWG 22-18; 0.33-0.82 mm 09 67 000 82781) 09 67 000 34762) (Device side) for AWG 24-20; 0.25-0.56 mm for AWG 22-18; 0.33-0.82 mm 09 67 000 81781) 09 67 000 35762) 02 51 1) 2) To be used with crimp tool 09 99 000 0175 To be used with crimp tool 09 99 000 0501. Suitable locator: 61 03 600 0531 Han(R) PushPull Signal le ab 2 l i 1 a av / 20 Q3 PushPull Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 10-poles 100 V / 5 A Features Technical characteristics * HARTING PushPull technology * For the transmission of analog, low voltage and bus signals * Fully shielded * 10 contacts * Touch-proof * Easy and fast cable installation Locking Degree of protection Mating face Number of contacts Electrical data acc. to DIN EN 61 984 Contact resistance Termination Conductor cross section Conductor diameter Outer cable diameter Shielding Mating cycles Temperature range Housing material Flammability acc. to UL 94 Identification Part No. Drawing Han(R) PushPull Signal Connector set 10-poles incl. metal housing and female insert 4 ... 11 mm 09 35 261 0401 Connector set 10-poles incl. plastic housing and female insert 6.5 ... 9.5 mm 09 35 261 0421 Order D-Sub crimp female contacts separately D-Sub crimp contacts (Connector side) for AWG 24-20; 0.25-0.56 mm for AWG 22-18; 0.33-0.82 mm 02 52 1) 2) 09 67 000 82781) 09 67 000 34762) To be used with crimp tool 09 99 000 0175 To be used with crimp tool 09 99 000 0501. Suitable locator: 61 03 600 0531 PushPull technology acc. to IEC 61 076-3-117 variant 14 IP 65 / IP 67 acc. to IEC/PAS 61 076-3-11x 10 5 A 100 V 1.5 kV 3 10 m Crimp AWG 24 ... 18; 0.25 ... 0.82 mm max. 2.1 mm 6.5 ... 9.5 mm / 4 ... 11 mm Fully shielded, 360 shielding contact min. 500 -40 C ... +70 C Plastic, black Zinc die-cast, nickel-plated V0 Dimensions in mm Han(R) PushPull Power 4/0 Plastic Features Technical characteristics * * * * HARTING PushPull technology Compact, space-saving design Touch-proof Device side: male - Solder variant, angled and straight * 4 times coding without contact loss Locking Identification Drawing Part No. Components device side Degree of protection Number of contacts Electrical data acc. to DIN EN 61 984 Termination Mating cycles Temperature range Housing material Flammability acc. to UL 94 PushPull Han(R) PushPull, type acc. to IEC 61 076-3-118 Housing bulkhead mounting and power females for device integration PushPull technology acc. to IEC 61 076-3-118 IP 65 / IP 67 4 + PE 16 A 230/400 V 4 kV 3 Male insert with solder termination min. 500 -40 C ... +70 C Plastic, black V0 Dimensions in mm Panel cut out Seal Housing bulkhead mounting plastic 09 35 002 0323 Dust protection cover IP 40, rubber (NBR) 09 35 002 5401 Protection cover IP 65 / IP 67 09 35 002 5402 Coding pins 09 35 000 6190 Male insert with solder termination angled 09 35 002 3003 PCB layout PCB layout Male insert with solder termination straight 09 35 002 3004 02 53 Han(R) PushPull Power 4/0 Plastic Han-Quick Lock(R) PushPull le ab 2 l i 1 a av / 20 Q2 Han(R) PushPull, type acc. to IEC 61 076-3-118 Panel feed-through, 5-poles, 230/400 V, 16 A Features Technical characteristics * * * * Locking HARTING PushPull technology Compact, space-saving design Touch-proof Panel feed-through: male - crimp termination - Han-Quick Lock(R) termination technology * 4 times coding without contact loss * NEW: Larger termination cross section for conductors 0.25 - 1.5 mm Identification Part No. Han(R) PushPull Power 4/0 Panel feed-through 5-poles, 690 V / 16 A incl. bulkhead housing and male insert with crimp termination (Order crimp male contacts separately) 09 35 231 0331 with Han-Quick Lock(R) termination 0.5 ... 2.5 mm 0.25 ... 1.5 mm 09 35 232 0331 09 35 234 0331 Coding element 10 pieces each for device and cable side 02 54 enables 4 times coding without contact loss 09 35 000 6190 Mating face Degree of protection Number of contacts Electrical data acc. to DIN EN 61 984 Termination cross section Mating cycles Temperature range Housing material Flammability acc. to UL 94 Drawing PushPull technology acc. to IEC 61 076-3-117 variant 14 acc. to IEC 61 076-3-118 IP 65 / IP 67 4 + PE 16 A 690 V 4 kV 3 0.25 - 2.5 mm min. 500 -40 C ... +70 C Plastic, black V0 Dimensions in mm Han(R) PushPull Power 4/0 Plastic Han-Quick Lock(R) Features Technical characteristics * * * * Locking HARTING PushPull technology Compact, space-saving design Touch-proof Cable side: female - crimp termination - Han-Quick Lock(R) termination technology Field-assembly without special tools * 4 times coding without contact loss * NEW: Larger termination cross section for conductors 0.25 - 1.5 mm Identification Part No. Mating face Degree of protection Number of contacts Electrical data acc. to DIN EN 61 984 Termination cross section Mating cycles Temperature range Housing material Flammability acc. to UL 94 Drawing PushPull Han(R) PushPull, type acc. to IEC 61 076-3-118 Connector, 5-poles, 230/400 V, 16 A PushPull technology acc. to IEC 61 076-3-117 variant 14 acc. to IEC 61 076-3-118 IP 65 / IP 67 4 + PE 16 A 690 V 4 kV 3 0.25 - 2.5 mm min. 500 -40 C ... +70 C Plastic, black V0 Dimensions in mm Connector set, plastic incl. housing and female insert with crimp termination 9 - 13 mm clamp range Han(R) P crimp contacts order separately 09 35 231 0423 with Han-Quick Lock(R) termination 9 - 13 mm clamp range for termination cross section 0.5 - 2.5 mm 09 35 232 0423 with Han-Quick Lock(R) termination 6.5 - 9.5 mm clamp range for termination cross section 0.5 - 2.5 mm for termination cross section 0.25 - 1.5 mm 09 35 232 0421 09 35 234 0421 Dust protection cover IP 40 09 35 002 5412 Protection cover IP 65 / IP 67 09 35 002 5411 Coding pins 09 35 000 6190 02 55 PushPull Han(R) PushPull Power 4/0 Metal Han(R) PushPull, type acc. to IEC 61 076-3-118 Housing bulkhead mounting and power females for device integration Features Technical characteristics * * * * Locking HARTING PushPull technology Compact, space-saving design Touch-proof Device side: male - Solder variant, angled and straight * 4 times coding without contact loss Identification Part No. Components device side Degree of protection Number of contacts Electrical data acc. to DIN EN 61 984 Termination Mating cycles Temperature range Flammability acc. to UL 94 Housing material PushPull technology acc. to IEC 61 076-3-118 IP 65 / IP 67 4 + PE 16 A 230/400 V 4 kV 3 Male insert with solder termination min. 500 -40 C ... +70 C V0 Zinc die-cast, nickel plated Plastic, black (female) Drawing Dimensions in mm Panel cut out Seal Housing bulkhead mounting metal 09 35 002 0303 Dust protection cover IP 40, rubber (NBR) 09 35 002 5401 Protection cover IP 65 / IP 67 09 35 002 5402 Coding pins 09 35 000 6190 Male insert with solder termination angled 09 35 002 3003 PCB layout PCB layout 02 56 Male insert with solder termination straight 09 35 002 3004 Han(R) PushPull Power 4/0 Metal Han-Quick Lock(R) le ab 2 l i 1 a av / 20 Q2 Features Technical characteristics * * * * Locking HARTING PushPull technology Compact, space-saving design Touch-proof Panel feed-through: male - crimp termination - Han-Quick Lock(R) termination technology * 4 times coding without contact loss * NEW: Larger termination cross section for conductors 0.25 - 1.5 mm Identification Part No. Mating face Degree of protection Number of contacts Electrical data acc. to DIN EN 61 984 Termination cross section Mating cycles Temperature range Housing material Flammability acc. to UL 94 Drawing PushPull Han(R) PushPull, type acc. to IEC 61 076-3-118 Panel feed-through, 5-poles, 16 A PushPull technology acc. to IEC 61 076-3-117 variant 14 acc. to IEC 61 076-3-118 IP 65 / IP 67 4 + PE 16 A 690 V 4 kV 3 0.25 - 2.5 mm min. 500 -40 C ... +70 C Zinc die-cast, nickel-plated V0 Dimensions in mm Han(R) PushPull Power 4/0 Panel feed-through 5-poles, 690 V / 16 A incl. bulkhead housing and male insert Rectangular panel cut out with crimp termination (Order crimp male contacts separately) with Han-Quick Lock(R) termination 0.5 ... 2.5 mm 0.25 ... 1.5 mm 09 35 231 0311 09 35 232 0311 09 35 234 0311 Circular panel cut out with crimp termination (Order crimp male contacts separately) with Han-Quick Lock(R) termination 0.5 ... 2.5 mm 0.25 ... 1.5 mm 09 35 231 0312 09 35 232 0312 09 35 234 0312 Coding element 10 pieces each for device and cable side enables 4 times coding without contact loss 09 35 000 6190 02 57 PushPull Han(R) PushPull Power 4/0 Metal Han-Quick Lock(R) Han(R) PushPull, type acc. to IEC 61 076-3-118 Connector, 5-poles, 16 A Features Technical characteristics * * * * Locking HARTING PushPull technology Compact, space-saving design Touch-proof Cable side: female - crimp termination - Han-Quick Lock(R) termination technology Field-assembly without special tools * 4 times coding without contact loss * NEW: Larger termination cross section for conductors 0.25 - 1.5 mm Identification Part No. Connector set, metal incl. housing and female insert with crimp termination 4 - 11 mm clamp range Han(R) P crimp contacts order separately with Han-Quick Lock(R) termination 4 - 11 mm clamp range for termination cross section 0.5 - 2.5 mm for termination cross section 0.25 - 1.5 mm 09 35 231 0401 09 35 232 0401 09 35 234 0401 Dust protection cover IP 40 09 35 002 5412 Protection cover IP 65 / IP 67 09 35 002 5411 02 Coding pins 58 09 35 000 6190 Mating face Degree of protection Number of contacts Electrical data acc. to DIN EN 61 984 Termination cross section Mating cycles Temperature range Housing material Flammability acc. to UL 94 Drawing PushPull technology acc. to IEC 61 076-3-117 variant 14 acc. to IEC 61 076-3-118 IP 65 / IP 67 4 + PE 16 A 690 V 4 kV 3 0.25 - 2.5 mm min. 500 -40 C ... +70 C Zinc die-cast, nickel-plated V0 Dimensions in mm Han(R) PushPull, type acc. to IEC 61 076-3-118 variant 14 Accessories Identification Part No. BUCHANANcrimping tool Drawing Dimensions in mm PushPull Han(R) PushPull Power 4/0 09 99 000 0001 Locator Han P(R) for crimping tool 09 99 000 0001 09 99 000 0329 Multiple crimping tool depth 09 99 000 0379 adjustment gauge Removal tool Han P(R) Wire gauge 0.5 - 1 mm2 o 1.55 1.5 - 2.5 mm2 o 1.80 09 99 000 0319 Coding pins for 4 times coding without contact loss 09 35 000 6190 Part No. Male contact Female contact Identification Drawing Dimensions in mm Crimp contacts Han(R) P silver plated for 0.5 mm 09 35 000 6103 09 35 000 6203 for 0.75 mm 09 35 000 6104 09 35 000 6204 for 1.0 mm 09 35 000 6105 09 35 000 6205 for 1.5 mm 09 35 000 6106 09 35 000 6206 09 35 000 6107 09 35 000 6207 for 2.5 mm Wire gauge O Stripping length for 0.5 mm AWG 20 1.15 mm 6 mm for 0.75 mm AWG 18 1.30 mm 6 mm for 1.0 mm AWG 18 1.45 mm 6 mm for 1.5 mm AWG 16 1.75 mm 6 mm for 2.5 mm AWG 14 2.25 mm 6 mm 02 59 Han(R) PushPull Power 4/0 PushPull le ab 2 l i 1 a av / 20 Q2 Han(R) PushPull, type acc. to IEC 61 076-3-117 variant 14 cable to cable housing Features Technical characteristics * HARTING PushPull technology * Ideal for prototyping * Can be combined with panel feed-throughs for power, data and signal Locking Identification Part No. Degree of protection Outer cable diameter Mating cycles Temperature range Housing material Flammability acc. to UL 94 Drawing Han(R) PushPull cable to cable housings, plastic (Order housing bulkhead mounting and insert separately) for outer cable diameter 6.5 ... 9.5 mm 09 35 002 0431 for outer cable diameter 9 ... 13 mm 09 35 002 0433 Suitable bulkhead housing, plastic for power, 5-poles, 690 V / 16 A, incl. housing bulkhead mounting and insert with crimp termination (Order Han(R) P crimp male contacts separately) 09 35 231 0331 with Han-Quick Lock(R) termination 0.5 ... 2.5 mm 0.25 ... 1.5 mm 09 35 232 0331 09 35 234 0331 Coding element power 02 60 10 pieces each for device and cable side 09 35 000 6190 * Order D-Sub crimp male contacts separately (see page 02.51) PushPull technology acc. to IEC 61 076-3-117 variant 14 IP 65 / IP 67 6.5 ... 9.5 mm / 9 ... 13 mm min. 750 -40 C ... +70 C Plastic, black V0 Dimensions in mm Han(R) PushPull L Power 4/0 Plastic Features Technical characteristics * HARTING PushPull technology * Touch-proof * Device side: male - Solder variant, angled and straight * AIDA-conform (German Domestic Automobile Manufactures) Locking Degree of protection Number of contacts Electrical data acc. to DIN EN 61 984 Termination Mating cycles Temperature range Housing material Flammability acc. to UL 94 Identification Part No. PushPull Housing bulkhead mounting and power females for device integration PushPull technology IP 65 / IP 67 4 + PE 16 A 24 V 4 kV 3 Male insert with solder termination min. 500 -40 C ... +70 C Plastic, black V0 Drawing Dimensions in mm Components device side Panel cut out Housing bulkhead mounting plastic 09 35 004 0321 Male insert with solder termination angled 09 35 004 3003 Male insert with solder termination straight 09 35 004 3004 Panel feed-through, plastic incl. housing and male insert with spring force connection Protection cover IP 65 / IP 67 09 35 431 0331 09 35 004 5401 Pin 1 Pin 5 02 61 PushPull Han(R) PushPull L Power 4/0 Plastic Connector, 5-poles, 24 V, 16 A Features Technical characteristics * HARTING PushPull technology * Touch-proof * Cable side: female - spring force connection * AIDA-conform (German Domestic Automobile Manufactures) Locking Degree of protection Number of contacts Electrical data acc. to DIN EN 61 984 Termination Termination cross section Mating cycles Temperature range Cable diameter Housing material Flammability acc. to UL 94 Identification Part No. Connector set, plastic 16 A 24 V 4 kV 3 Spring force connection 0.75 ... 2.5 mm min. 500 -40 C ... +70 C 9 - 13 mm Plastic, black V0 Drawing Dimensions in mm Pin 1 incl. housing and female insert with spring force connection 09 35 431 0421 02 62 PushPull technology IP 65 / IP 67 4 + PE Pin 5 Han(R) PushPull L Power 4/0 Metal Features Technical characteristics * HARTING PushPull technology * Touch-proof * Device side: male - Solder variant, angled and straight * AIDA-conform (German Domestic Automobile Manufactures) Locking Degree of protection Number of contacts Electrical data acc. to DIN EN 61 984 Termination Mating cycles Temperature range Housing material Identification Part No. PushPull Housing bulkhead mounting and power females for device integration PushPull technology IP 65 / IP 67 4 + PE 16 A 24 V 4 kV Male insert with solder termination min. 500 -40 C ... +70 C Zinc die-cast, nickel plated Plastic, black (female) Drawing Dimensions in mm Components device side Panel cut out Housing bulkhead mounting metal 09 35 004 0301 Male insert with solder termination angled 09 35 004 3003 Male insert with solder termination straight 09 35 004 3004 Panel feed-through, metal incl. housing and male insert with spring force connection Protection cover IP 65 / IP 67 09 35 431 0311 09 35 004 5401 Pin 1 Pin 5 02 63 PushPull Han(R) PushPull L Power 4/0 Metal Han(R) PushPull L Power 4/0 Genderchanger Metal Features Technical characteristics * High degree of protection IP 65 / IP 67 * Robust metal housing * Standard PROFINET component of the German automotive production * Allows usage of different cable types (Type B,C) e.g. in robots application * Extension of cords according to PROFINET guideline Connector Locking Electrical transmission Number of contacts Mating cycles Housing material Dimensions Degree of protection acc. to DIN 60 529 Mounting Temperature range Maximum permissible humidity Identification Part No. Han(R) PushPull L Power 4/0 Genderchanger metal including housing and printed board with 2 x male insert with solder termination 02 64 09 35 431 0501 Drawing Han(R) PushPull L Power 4/0 PushPull technology 16 A / 24 V 5 min. 500 Aluminium anodized 83.4 x 62 x 40.7 mm (unmated) IP 65 / IP 67 (mated) all mountable with 4 screws W (type M5) -20 C ... +50 C 30 % ... 95 % (no condensation) Dimensions in mm Han(R) PushPull L Power 4/0 Metal Features Technical characteristics * HARTING PushPull technology * Touch-proof * Cable side: female - spring force connection * AIDA-conform (German Domestic Automobile Manufactures) Locking Degree of protection Number of contacts Electrical data acc. to DIN EN 61 984 Termination Termination cross section Mating cycles Temperature range Cable diameter Housing material Identification Part No. Connector set, metal PushPull Connector, 5-poles, 24 V, 16 A PushPull technology IP 65 / IP 67 4 + PE 16 A 24 V 4 kV 3 Spring force connection 0.75 ... 2.5 mm min. 500 -40 C ... +70 C 9 - 13 mm Zinc die-cast, nickel plated Drawing Dimensions in mm Pin 1 Pin 5 incl. housing and female insert with spring force connection 09 35 431 0401 02 65 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: HARTING: 09455411902