81044/6-16-9 - TE CONNECTIVITY

Page 1 of 2

Date Revision

PART NUMBER

TITLE

PART NUMBER

DIAMETER OF

STRANDED

CONDUCTOR

(in.)

MAXIMUM

RESISTANCE AT

20°c

(ohms/1000ft)

MANDREL DIAMETER

(inch) (± 3%)

COLD

BEND WRAP

LIFE CYCLE AND

ACCELERATED AGING

TABLE I. CONSTRUCTION DETAILS

SPECIFICATION CONTROL DRAWING

This specification sheet forms a part of the latest issue of Raychem Specification 44 and MIL-W-81044 as applicable.

CONDUCTOR

STRANDING

(number x AWG)

WIRE

SIZE

(AWG)

TABLE II. PERFORMANCE DETAILS

BEND TESTING

44A0711

19 x 36

19 x 34

19 x 32

19 x 30

19 x 29

19 x 27

37 x 28

37 x 26

133 x 29

133 x 27

133 x 25

665 x 30

817 x 30

1045 x 30

.023

.029

.037

.046

.052

.065

.084

.106

.158

.198

.250

.320

.360

.405

.026

.033

.041

.051

.058

.073

.090

.114

.173

.217

.274

.340

.380

.425

CONDUCTOR - TIN-COATED COPPER PRIMARY INSULATION - RADIATION-CROSSLINKED,

EXTRUDED POLYALKENE JACKET - RADIATION-CROSSLINKED,

MODIFIED PVF2,

Thickness:

AWG 24 - 4, .005 ± .001 in.

AWG 2 - 0, .010 ± .002 in.

BRAID - PET, TREATED TO

PREVENT FRAYING

(AWG Sizes 2-0 only)

5-25-05

WIRE, ELECTRIC, RADIATION-CROSSLINKED, POLYALKENE INSULATED,

NORMAL WEIGHT, AIRFRAME, 600 VOLT

DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL.

44A0711-24-*

44A0711-22-*

44A0711-20-*

44A0711-18-*

44A0711-16-*

44A0711-14-*

44A0711-12-*

44A0711-10-*

44A0711- 8-*

44A0711- 6-*

44A0711- 4-*

44A0711 -2-*

44A0711- 1-*

44A0711- 0-*

.500

.750

1.00

1.50

2.00

3.00

4.00

5.00

6.00

8.00

1.00

1.50

2.00

3.00

4.00

5.00

6.00

8.00

10.0

.250

.375

.500

.750

1.00

1.25

3.00

4.00

1.00

3.00

4.00

5.00

6.00

7.00

LIFE CYCLE AND

ACCELERATED AGING COLD

BEND

3.00

4.00

5.00

6.00

10.0

15.0

WEIGHT

(lb) (± 3%)

MAXIMUM

WEIGHT

(lbs/1000 ft)

DIAMETER

(in.)

.057 ± .002

.069 ± .003

.078 ± .003

.088 ± .003

.097 ± .004

.115 ± .004

.131 ± .004

.161 ± .005

.219 ± .006

.269 ± .007

.325 ± .008

.418 ± .013

.460 ± .015

.508 ± .017

26.2

16.2

9.88

6.23

4.81

3.06

2.02

1.26

.701

.445

.280

.183

.149

.116

3.0

4.3

6.1

8.7

10.9

16.2

24.2

36.5

65.0

103.

158.

252.

305.

380.

MAXIMUM

MINIMUM

44A0711-24-*

44A0711-22-*

44A0711-20-*

44A0711-18-*

44A0711-16-*

44A0711-14-*

44A0711-12-*

44A0711-10-*

44A0711- 8-*

44A0711- 6-*

44A0711- 4-*

44A0711 - 2-*

44A0711- 1-*

44A0711- 0-*

See Note on Page 2

FINISHED WIRE

THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.

REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.

R Wire & Cable

501 Oakside Avenue

Redwood City, CA 94063-3800

Phone: 1-800-227-8816

Fax: 1-650-361-6297

Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer.

Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.

1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES

AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL

REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.

SCD Number

SPECIFICATION CONTROL DRAWING 44A0711

Page 2 of 2

Revision

TEMPERATURE RATING: 150°C

Maximum continuous conductor temperature

VOLTAGE RATING: 600 volts (rms) at sea level

ACCELERATED AGING: 300 ± 2°C for 6 hours

Identification legibility, (AWG 24-4 only) 225 ± 2°C for 6 hours

BLOCKING: 150 ± 2°C for 24 hours

BRAID COLOR: Per MIL-STD-104, Class 2, except that light brown shall

be within munsell color limits (see Table III); nominal, 2.5 YR 3/6

FLAMMABILITY: 30 seconds (maximum); 3 in. (maximum);no flaming of facial tissue

HUMIDITY RESISTANCE: Insulation Resistance, 5000 Megohms for 1000 ft. (minimum)

IDENTIFICATION, STRIPING, OR BAND DURABILITY (AWG 24-4 only):

125 cycles (250 strokes) (minimum), 500 g weight

IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown

INSULATION ELONGATION AND TENSILE STRENGTH:

Primary Insulation,

Tensile Strength, 2500 lbf/in² (minimum), AWG 24-12

2000 lbf/in² (minimum), AWG 10-0

Elongation, 150% (minimum)

INSULATION FLAWS:

Primary Insulation,

SparkTest, 3.0 kV (rms) at 60 Hz

4.2 kV (rms) at 3 kHz

Impulse DielectricTest, 6.0 kV (peak)

Finished Wire;

SparkTest, 5.7 kV (rms) at 3 kHz

Impulse DielectricTest, 8.0 kV (peak)

INSULATION RESISTANCE: 5000 Megohms for 1000 ft. (minimum)

JACKET COLOR (AWG 2-0 only): White

LIFE CYCLE: 200 ± 2°C for 168 hours

LOW TEMPERATURE-COLD BEND: -65 ± 2°C for 4 hours

SHRINKAGE: 300 ± 2°C, 0.125 in. (maximum) in 12 in., AWG 24-12

300 ± 2°C, 0.250 in. (maximum) in 12 in., AWG 10-0

SMOKE: 200 ± 2°C. No visible smoke.

SOLDERABILITY: Per MIL-STD-202, Method 208, except without steam aging, Type RMA Flux

SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings

THERMAL SHOCK: 150 ± 2°C, 0.060 in. (maximum), primary insulation and jacket only.

VOLTAGE WITHSTAND (POST ENVIRONMENTAL): 2500 volts (rms), 60 Hz, 5 minutes

WICKING: 2.25 in. (maximum) between primary insulation and jacket.

PART NUMBER: The "*" in the part numbers on page 1 shall be replaced by

color code designators except that Lt. brown shall be designated as -1L

For AWG 2-0, only the braid color shall be designated.

1/ Example:

AWG 20, white: 44A0711-20-9

AWG 20, white with black stripe: 44A0711-20-90

AWG 2, white jacket, Lt. brown braid: 44A0711-2-1L

1/ See footer section on page 1

WIRE RATINGS AND ADDITIONAL REQUIREMENTS

+ NOTE: For AWG 2-0, these tests are conducted prior to application of the braid.

HUE

VALUE

CHROMA

5R - 5YR

3.0 - 5.0

4.0 - 6.0

TABLE III.

MUNSELL COLOR LIMITS