CUSTOMER DRAWING
Raychem
Devices
TITLE :
(NICKEL PLATED CRIMPS)
IN-LINE SPLICE SEALING
SYSTEM
Unless otherwise specified dimensions are in millimeters.
Inches dimensions are in between brackets.
DOCUMENT NO.: D-436-82/-84
0.00 N/A
0.0 N/A
0 N/A
ANGLES: N/A
ROUGHNESS IN
MICRON
TE Connectivity reserves the right to amend
this drawing at any time. Users should
evaluate the suitability of the product for their
application.
DATE:
August 17, 2016
REV.
E
DRAWN BY:
tnguyen
CAGE CODE:
06090
ECO NUMBER:
ECO-14-012043
PROD. REV.
SEE TABLE
SCALE:
None
SIZE:
A
SHEET:
1 of 3
© 2016 Tyco Electronincs Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check for the latest revision.
ID
27.94±1.27
(1.10±0.05)
24.13 [0.950] MIN
COLOR CODE
C
D x 2
ØB ØA
WIRE STOP
E MAX
MARKING ID
COLOR CODE
(SEE NOTE ON PAGE 2)
MATERIALS
1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified
polyvinylidene flouride.
2. MELTABLE RINGS: Immersion resistant thermoplastic; one clear, one color coded per table I.
3. CRIMP SPLICER: Base Metal: Copper Alloy 101 or 102 per ASTM B-75.
Plating: Nickel per QQ-N-290.
Color Code: See table I.
Stamp marking XX approximately as shown on the back of inspection window.
CUSTOMER DRAWING
Raychem
Devices
TITLE :
(NICKEL PLATED CRIMPS)
IN-LINE SPLICE SEALING
SYSTEM
Unless otherwise specified dimensions are in millimeters.
Inches dimensions are in between brackets.
DOCUMENT NO.: D-436-82/-84
0.00 N/A
0.0 N/A
0 N/A
ANGLES: N/A
ROUGHNESS IN
MICRON
TE Connectivity reserves the right to amend
this drawing at any time. Users should
evaluate the suitability of the product for their
application.
DATE:
August 17, 2016
REV.
E
DRAWN BY:
tnguyen
CAGE CODE:
06090
ECO NUMBER:
ECO-14-012043
PROD. REV.
SEE TABLE
SCALE:
None
SIZE:
A
SHEET:
2 of 3
© 2016 Tyco Electronincs Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check for the latest revision.
TABLE I – DIMENSION TABLE
Part
Name
I.D.*
a min
b max
Crimp Splicer
øA
øB
C
D
E
max
Color
Code
Wgt.
Lbs/Mpc
max
D-436-82
2.16 (0.085)
0.64 (0.025)
1.27 (0.050)
1.14 (0.045)
2.03 (0.080)
1.91 (0.075)
12.95 (0.510)
12.45 (0.490)
6.22 (0.245)
5.72 (0.225)
0.38
(0.015)
Red
1.02
D-436-83
2.79 (0.110)
0.64 (0.025)
1.75 (0.069)
1.63 (0.064)
2.70 (0.106)
2.57 (0.101)
14.86 (0.585)
14.35 (0.565)
7.11 (0.280)
6.60 (0.260)
0.51
(0.020)
Blue
1.61
D-436-84
4.32 (0.170)
0.64 (0.025)
2.60 (0.102)
2.46 (0.097)
3.89 (0.153)
3.73 (0.147)
14.86 (0.585)
14.35 (0.565)
7.11 (0.280)
6.60 (0.260)
1.27
(0.050)
Yellow
2.72
* I.D: a- As received; b- After unrestricted recovery thru meltable insert.
TABLE II – RECOMMENDED WIRE RANGE BASED ON CONDUCTOR CMA (mm2) (REFERENCE)
PART NUMBER
MIL SPEC
EQUIVALENT
SIZE
SINGLE WIRE
MULTIPLE WIRE RANGE
CMA (mm2)
MULTIPLE WIRE TOTAL
OD (OD1 + OD2) MAX
D-436-82
M81824/6
26-24-22-20
304 - 1510 (0.15 - 0.75)
0.085 (2.16)
D-436-83
M81824/6
20-18-16
1058 - 2680 (0.53 – 1.34)
0.110 (2.79)
D-436-84
M81824/6
16-14-12
2375 – 6755 (1.19 – 3.37)
0.170 (4.32)
TABLE III – STANDARD CONDUCTOR CMA (REFERENCE)
CONDUCTOR
CONFIGURATION
SIZE
26
24
22
20
18
16
14
12
STRANDS
19
19
19
19
19
19
19
37
CMA
304
475
754
1216
1900
2426
3831
5874
(MM2)
(0.15)
(0.24)
(0.38)
(0.61)
(0.95)
(1.21)
(1.92)
(2.94)
APPLICATION
1. These parts are designed to provide an immersion resistant in-line splices, maximum of two wires per side of crimp and
falling within the diameter range specified in this customer drawing and having insulations rated for at least 135C.
2. Parts will meet all performance requirements of AS81824/6Tm, EN 3373-001 and EN 3373-012 when installed
as outlined below.
3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of AS81824Tm.
4. Packing and packaging shall be in accordance with Section 5, Level C, of AS81824Tm.
5. This document takes precedence over documents referenced herein.
Tm –AS81824 is a trademark of SAE
CUSTOMER DRAWING
Raychem
Devices
TITLE :
(NICKEL PLATED CRIMPS)
IN-LINE SPLICE SEALING
SYSTEM
Unless otherwise specified dimensions are in millimeters.
Inches dimensions are in between brackets.
DOCUMENT NO.: D-436-82/-84
0.00 N/A
0.0 N/A
0 N/A
ANGLES: N/A
ROUGHNESS IN
MICRON
TE Connectivity reserves the right to amend
this drawing at any time. Users should
evaluate the suitability of the product for their
application.
DATE:
August 17, 2016
REV.
E
DRAWN BY:
tnguyen
CAGE CODE:
06090
ECO NUMBER:
ECO-14-012043
PROD. REV.
SEE TABLE
SCALE:
None
SIZE:
A
SHEET:
3 of 3
© 2016 Tyco Electronincs Corporation. All rights reserved.
If this document is printed it becomes uncontrolled. Check for the latest revision.
ASSEMBLY PROCEDURE:
1. Slide sealing sleeve over both wire on one side of the crimp if two wires will be use.
2. Strip wires 7.95 [5/16” ] to 8.73 [11/32”].
3. Insert one or two wires on one side of the crimp barrel and crimp using a Raychem AD-1377 crimp tool. Repeat on the
opposite side of the crimp..
4. Center sealing sleeve over the splice.
5. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied
until insert melts and flows axially along the wire.