GMS10-18C - HONEYWELL - Datasheet.Live

GMS-10 RVS Series

Oxygen Sensors

Accurate oxygen measurement

DESCRIPTION

The GMS-10 is a high-accuracy oxygen sensor suitable for

many applications. Originally developed for boiler

applications, the product range has been extended to offer

versions suitable for oxygen monitoring on board commercial

and military aircraft, exhaust gas testing for automotive and

medical test equipment. The sensor employs two ZrO2 discs

with a small hermetically sealed chamber in between. One of

the discs functions as a reversible oxygen pump, which is

used to successively fill and empty the chamber. The second

disc measures the ratio of the partial pressure difference and

generates a corresponding sense voltage. A heat element

FEATURES

• High-accuracy measurement

• Low power consumption

• No reference gas required

• Linear output signal

• No need for temperature stabilization

• Function testing and calibration in ambient air

• Long life

TYPICAL APPLICATIONS

• Heating boiler control

• Industrial process control

• Control of aircraft on board oxygen generation systems

• Automotive exhaust gas diagnostics

• Service instruments

• Monitoring environmental oxygen

WARNING

PERSONAL INJURY

DO NOT USE these products as safety or emergency stop

devices or in any other application where failure of the

product could result in personal injury.

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WARNING

MISUSE OF DOCUMENTATION

• The information presented in this product sheet is for

reference only. Do not use this document as a product

installation guide.

• Complete installation, operation, and maintenance

information is provided in the instructions supplied with

each product.

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e to comply with these instre to comply with these instr

e to comply with these instructions could ructions could r

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produces the 700 °C required for the ZrO2 to operate as an O2

pump. The time taken for the pump to achieve specific

minimum and maximum pressures within this chamber is a

measure of the partial oxygen pressure of the environment.

The GMS-10 has to be operated by an electronic measuring

circuit that controls the sensor operation and signal

processing. This circuit can either be incorporated into the

customer’s own electronics, or be purchased as a separate

box of electronics from Honeywell.

Automation and ContrAutomation and Contr

Automation and Control Solutionsol Solutions

ol Solutionsol Solutions

ol Solutions

Sensing and Control

Honeywell

Newhouse Industrial Estate

Motherwell, ML1 5SB UK

www.honeywell.com

100458-EN Issue 2 UK07 GLO

September 2004

TECHNICAL DATA

Electrical CharacteristicsElectrical Characteristics

Electrical Characteristics

Sensor voltage levels (recommended ), V 45-64-85 mV

Pump current (recommended), A 40 uA

Heater supply, V/A 4.0 V (1.7A)

Heater supply (stand by) 2.0 V

Pump resistance at 700 °C, Ohm dc 1 kOhm (typ.)

ac 1 kHz 120 Ohm (typ.)

Operational specificationsOperational specifications

Operational specifications

Oxygen pressure range 2 mbar – 3 bar

Operational temperature 700 °C

Stand by temperature 500 °C (typ.)

Sensitivity 1.05 ms/mbar

Accuracy < 5 mbar

Response time < 15 s

Warm up time < 100 s

Warm up time (from stand by) < 20 s

Permissable gas temperature -100 /+250 °C

Gas flow rate 0-10 m/s

Mechanical characteristicsMechanical characteristics

Mechanical characteristics

Repetitive permissable acceleration 5 g

Incidental permissable acceleration 30 g

WARRANTY/REMEDY

Honeywell warrants goods of its

manufacture as being free of defective

materials and faulty workmanship.

Honeywell’s standard product warranty

applies unless agreed to otherwise by

Honeywell in writing; please refer to your

order acknowledgement or consult your

local sales office for specific warranty

details. If warranted goods are returned

to Honeywell during the period of

coverage, Honeywell will repair or

replace, at its option, without charge

those items it finds defective. TheThe

TheThe

The

forfor

foregoing is buyeregoing is buyer

egoing is buyeregoing is buyer

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is in lieu of all warranties, exprranties, expr

ranties, exprranties, expr

ranties, expressedessed

essedessed

essed

or implied, including those ofor implied, including those of

or implied, including those of

mermer

merchantability and fitness for achantability and fitness for a

chantability and fitness for achantability and fitness for a

chantability and fitness for a

parpar

particular purpose. In no event shallticular purpose. In no event shall

ticular purpose. In no event shallticular purpose. In no event shall

ticular purpose. In no event shall

Honeywell be liable for consequential,Honeywell be liable for consequential,

Honeywell be liable for consequential,

special, or indirspecial, or indir

special, or indirect damages.ect damages.

ect damages.ect damages.

ect damages.

While we provide application

assistance personally, through our

literature and the Honeywell web site, it

is up to the customer to determine the

suitability of the product in the

application.

Specifications may change without

notice. The information we supply is

believed to be accurate and reliable as

of this printing. However, we assume no

responsibility for its use.

SALES AND SERVICE

Honeywell serves its customers through

a worldwide network of sales offices,

representatives and distributors. For

application assistance, current

specifications, pricing or name of the

nearest Authorized Distributor, contact

your local sales office or:

E-mail: E-mail:

E-mail: info.sc@honeywell.com

InterInter

Internet:net:

net:net:

net: www.honeywell.com/sensing

Phone and Fax:Phone and Fax:

Phone and Fax:

Europe UK +44 (0) 1698 481481

+44 (0) 1698 481676 Fax

USA/Canada +1-800-537-6945

+1-815-235-6545 Fax

International +1-815-235-6847

Ø 12,0

0.47

83,0

3.27

5,0

0.20

150,0

5.91

WIRING DIAGRAM

Heater (3&5) Yellow

Pump (1) Red

Common (2) Black

Sense (4) Blue

MOUNTING DIMENSIONS IN MM/INCHES

(FOR REFERENCE ONLY)

Data Sheet

GMS10-18 Oxygen Sensors - Screw Fit Probe

FEATURES

• Oxygen pressure range 2 mbar - 3bar

• Zirconium dioxide (ZrO2) sensing elements

• Non-consumption technology

• Integral heating element

• No need for temperature stabilisation

• No reference gas required

• High accuracy

• Linear output signal

• Operates with external interface bo ards

• M18x1.5 screw mount

GMS10-18A

SPECIFICATIONS

Heater Voltage*

Porous Cap (15mm) 4.35VDC ± 0.1VDC (1.85A)

Stand by 2VDC (0.85A)

Pump resistance @ 700°C** < 6kΩ

Permissible gas temperature -100 to 250°C

Gas flow rate 0 to 10 m/s

Repetitive permissible acceleration 5 g

Incidental permissible acceleration 30 g

* It is important to measure the heater voltage as close to the sensor

as possible due to voltage drops in the supply cable. Heater can also

be operated with an equivalent a.c. or PWM signals.

** The constant current source used in the pump circuit should be

designed to drive a load of up to 6kΩ

Molex Connector

ELECTRICAL CONNECTION

1: Pump (Red)

2: Common (Black)

3: Heater (Yellow)

4: Sense (Blue)

5: Heater (Yellow)

Honeywell

OUTLINE DRAWING

Data Sheet

GMS10-18 Oxygen Sensors - Screw Fit Probe

X = 55mm for GMS10-18A

X = 45mm for GMS10-18B

X = 28mm for GMS10-18C

Mass: 46g Molex mating connector

39-01-2061 (plastic plug)

39-00-0041 (pins)

Molex Connector

Honeywell

Full Porous Cap

(Length 15mm)

Data Sheet

GMS10-18 Oxygen Sensors - Screw Fit Probe

Characteristics Min. Typ. Max. Unit

Oxygen pressure range 2 3000 mbar

Accuracy 5

Internal operational temperature

(full porous cap) 700 (4.35VDC) °C

Response time

(10-90% step, full porous cap)

4

s

Warm up time (prior to sensor operation) 100

Warm up time (from stand by) 20

Output stabilisation time ~180

PERFORMANCE CHARACTE RIS TIC

ORDERING INFORMATION

Part number Housing Termination

GMS-18A Probe with M18 x 1.5 nut

X = 55mm

0.15m Cable with Molex Connector

GMS-18B Probe with M18 x 1.5 nut

X = 45mm

0.15m Cable with Molex Connector

GMS-18C Probe with M18 x 1.5 nut

X = 28mm

0.15m Cable with Molex Connector

WARNING

Personal Injury

DO NOT USE these products as safety or

Emergengy Stop devices or in any other application

Where failure of the product could result in

Personal injury.

Failure to comply with these instr uctions could

Result in death or serious injury.

Honeywell

Data Sheet

GMS10, KGZ12 and KGZ50 Oxygen Sensors - Probe Style

FEATURES

• Oxygen pressure range 2 mbar - 3bar

• Zirconium dioxide (ZrO2) sensing elements

• Non-consumption technology

• Integral heating element

• No need for temperature stabilisation

• No reference gas required

• High accuracy

• Linear output signal

• Operates with external interface bo ards

• 80mm, 220mm and 400mm probes available

GMS10RVS

SPECIFICATIONS

Heater Supply*

Porous Lid Cap (17.8mm) 4.00VDC ± 0.1VDC (1.7A)

Stand by 1.65VDC (0.7A)

Full Porous Cap (15.0mm) 4.35VDC ± 0.1VDC (1.85A)

Stand by 2VDC (0.85A)

Pump resistance @ 700°C** < 6kΩ

Permissible gas temperature

Standard Temp. -100 to 250°C

Gas flow rate 0 to10 m/s

Repetitive permissible acceleration 5 g

Incidental permissible acceleration 30 g

* It is important to measure the heater voltage as close to the sensor

as possible due to voltage drops in the supply cable. Heater can also

be operated with an equivalent a.c. or PWM signals.

** The constant current source used in the pump circuit should be

designed to drive a load of up to 6kΩ

ELECTRICAL CONNECTION

Leadwires

Molex Connector

1: Pump (Red)

2: Common (Black)

3: Heater (Yellow)

4: Sense (Blue)

5: Heater (Yellow)

Pump (Red)

Common (Black)

Heater (Yellow)

Sense (Blue)

Heater (Yellow)

Honeywell

OUTLINE DRAWINGS

Molex mating connector

39-01-2061 (plastic plug)

39-00-0041 (pins)

GMS10RVS

GMS10WH

KGZ12SHORT

KGZ12

All dimensions in mm.

Sensor lengths are approximate.

Honeywell

Porous Lid Cap

Full Porous Cap

Porous Lid Cap

Mass: 195g

Mass: 24g

Mass: 20g

Mass: 105g

Both KGZ12Short & KGZ12

Length = 200mm min

20 AWG

KGZ50

Porous Lid Cap

Mass: 64g

Data Sheet

GMS10, KGZ12 and KGZ50 Oxygen Sensors - Probe Style

Characteristics Min. Typ. Max. Unit

Oxygen pressure range 2 3000 mbar

Accuracy 5

Internal operational temperature (Porous Lid Cap) 700 (4.00VDC)

°C

Internal operational temperature (Full Porous Cap) 700 (4.35VDC)

Response time (10-90% step, Porous Lid Cap) 15

s

Response time (10-90% step, Full Porous Cap) 4

Warm up time (prior to sensor operation) 100

Warm up time (from stand by) 20

Output stabilisation time ~180

PERFORMANCE CHARACTE RIS TIC

ORDERING INFORMATION

Part number Probe Length Permissible Gas

Temperature Sensor Response Termination

GMS10RVS 80mm

-100 to 250°C < 15s 150mm Cable, Molex Connector

GMS10WH 80mm

-100 to 250°C < 4s 150mm Cable, Molex Connector

KGZ12SHORT 220mm -100 to 250°C < 15s Leadwires, 20 AWG, 200mm

KGZ12 420mm

-100 to 250°C < 15s Leadwires, 20 AWG, 200mm

KGZ50 80mm

-100 to 250°C < 15s 1.2m Cable, Molex Connector

WARNING

Personal Injury

DO NOT USE these products as safety or

Emergengy Stop devices or in any other application

Where failure of the product could result in

Personal injury.

Failure to comply with these instr uctions could

Result in death or serious injury.

Honeywell

Data Sheet

GMS10, KGZ12 and KGZ50 Oxygen Sensors - Probe Style

MF010 Series Low

Temperature and MF020

Series High Temperature

Oxygen Sensors

DESCRIPTION

The MF010 Series Low Temperature Oxygen Sensors is

designed to determine the oxygen concentration in air or inert

gas mixtures with temperatures of -100 °C to 250 °C [-148 °F

to 482 °F] max. The MF020 Series High Temperature Oxygen

Sensors is designed to determine the oxygen concentration in

air or inert gas mixtures with temperatures of -100 °C to 400 °C

[-148 °F to 752 °F] max.

These products are particularly suitable for measuring oxygen

in areas that are not easily accessible, or in closed systems,

such as ventilation pipes and containers. The MF010 and

MF020 Series may both be supplied with a measuring range of

0.1 vol%O2 to 25 vol%O2 and 0.1 vol%O2 to 100 vol%O2. The

entire measurement range is linear for both series.

The sensor detects the gas mixture’s oxygen partial pressure

(absolute oxygen content) by using a dynamic process that

occurs on two zirconium dioxide discs which form a

hermetically sealed chamber. Because no chemical

substances are used, the sensor exhibits significantly longer

service life than an electrochemical sensor.

The actual oxygen sensor is mounted in the tip of the bar

probe and is protected by a stainless-steel sintered disk which

serves as a flame back-flash stop. The water-proof plastic

housing accommodates the electronics and is mechanically

connected to the bar probe.

Sensor electronics include:

1. Signal amplifier

2. Control for the ionic pump with an analog component

3. Test component

4. Internal monitoring logic component

5. Power supply for the sensor heating element and the

analog and digital components

6. Reset

7. Voltage monitor

8. Analog output

9. Bi-directional digital output

10. Internal potentiometer

The sensor outputs the measured values via an analog

channel (4 mA to 20 mA or 0 V to 10 V) and a digital channel

(also provides any error signals) which are evaluated and

further processed in a user-specified external mounting device

such as a fuel controller, display, measuring instrument,

programmable logic controller or ventilation system.

Both series may be calibrated manually or self-calibrated using

atmospheric air instead of a reference gas. The sensor can

also conduct external operational self-tests.

Both series may also operate in a fault-proof mode. The sensor

self-monitors during operation and provides error signal output.

A second oxygen sensor is not necessary.

FEATURES

• No moving parts

• Low power consumption

• No need for temperature stabilization

• Functional testing and calibration in ambient air

• Long life

POTENTIAL APPLICATIONS

• Furnace/heating boiler control

• Industrial process control

• Combustion systems

• Compost systems

• Environmental control

MF010 Series and MF020 Series

2 www.honeywell.com/sensing

TABLE 1. MF010 SERIES SPECIFICATIONS AND ORDER INFORMATION

Catalog Listing

Characteristic

MF010-0-LC1

MF010-1-LC1

MF010-2-LC1

MF010-0-LC2

MF010-1-LC2

MF010-2-LC2

MF010-0-LC3

MF010-1-LC3

MF010-2-LC3

MF010-0-LC4

MF010-1-LC4

MF010-2-LC4

Temperature range at probe tip -100 °C to 250 °C [-148 °F to 482 °F]

Output 0 Vdc to 10 Vdc 4 mA to 20 mA

O2 range (O2 partial pressure)

with equivalent O2 output

1 mbar to 250 mbar

0.1 vol%O2 to 25 vol%O2

1 mbar to 1000 mbar

0.1 vol%O2 to 100 vol%O2

1 mbar to 250 mbar

0.1 vol%O2 to 25 vol%O2

1 mbar to 1000 mbar

0.1 vol%O2 to 100 vol%O2

Probe length:

-0-LXX

-1-LXX

-2-LXX

220 mm [8.7 in]

400 mm [15.7 in]

600 mm [23.6 in]

TABLE 2. MF020 SERIES SPECIFICATIONS AND ORDER INFORMATION

Catalog Listing

Characteristic

MF020-0-LC1

MF020-1-LC1

MF020-2-LC1

MF020-0-LC2

MF020-1-LC2

MF020-2-LC2

MF020-0-LC3

MF020-1-LC3

MF020-2-LC3

MF020-0-LC4

MF020-1-LC4

MF020-2-LC4

Temperature range at probe tip -100 °C to 400 °C [-148 °F to 752 °F]

Output 0 Vdc to 10 Vdc 4 mA to 20 mA

O2 range (O2 partial pressure)

with equivalent O2 output

1 mbar to 250 mbar

0.1 vol%O2 to 25 vol%O2

1 mbar to 1000 mbar

0.1 vol%O2 to 100 vol%O2

1 mbar to 250 mbar

0.1 vol%O2 to 25 vol%O2

1 mbar to 1000 mbar

0.1 vol%O2 to 100 vol%O2

Probe length:

-0-LXX

-1-LXX

-2-LXX

220 mm [8.7 in]

400 mm [15.7 in]

600 mm [23.6 in]

TABLE 3. MF010 AND MF020 SERIES GENERAL SPECIFICATIONS

Characteristic Parameter

Supply voltage 24 Vdc ±5%

Supply current 500 mA

Ambient temperature (includes solar radiation -10° C to 50° C [14 °F to 122 °F]

Resolution 12 bit

Heat-up time approx. 10 min

Accuracy ±2% FS (Full Scale)

Reproducibility ±1% FS (Full Scale)

Gas flow rate 0 m/s to 10 m/s

Reaction time approx. 3 s

Incidental permissible acceleration 30 g

Repetitive permissible acceleration 5 g

Bar probe material stainless steel 1.4301

Housing material Makrolon 8030 (30% GV), UL94 V-1

Housing sealing IP65

Connector sealing IP67

Weight (without bar probe) 150 g [5.3 oz]

Termination (female connector) 99-4226-14-07 (Binder 693 series)

Certification complies with EMC directives EN 50082-2 and EN 50081-1 and directives

89/336/EWG and 92/31/EWG

Oxygen Sensors

Honeywell Sensing and Control 3

FIGURE 1. DIMENSIONAL DRAWING AND PINOUT (For reference only: mm/in.)

FIGURE 2. SYSTEM BLOCK DIAGRAM FIGURE 3. SENSOR MOUNTING

ORDER GUIDE

Catalog Listing Description

MF010 Series Low temperature oxygen sensor (See Table 1 for specifics.)

MF020 Series High temperature oxygen sensor (See Table 2 for specifics.)

Sensing and Control

Honeywell

1985 Douglas Drive North

Minneapolis, MN 55422

www.honeywell.com/sensing

000670-2-EN IL50 GLO Printed in USA

August 2008

WARNING

PERSONAL INJURY

DO NOT USE these products as safety or emergency stop

devices or in any other application where failure of the

product could result in personal injury.

Failure to comply with these instructions could result in

death or serious injury.

WARRANTY/REMEDY

Honeywell warrants goods of its manufacture as being free of

defective materials and faulty workmanship. Honeywell’s

standard product warranty applies unless agreed to otherwise

by Honeywell in writing; please refer to your order

acknowledgement or consult your local sales office for specific

warranty details. If warranted goods are returned to Honeywell

during the period of coverage, Honeywell will repair or replace,

at its option, without charge those items it finds defective. The

foregoing is buyer’s sole remedy and is in lieu of all other

warranties, expressed or implied, including those of

merchantability and fitness for a particular purpose. In no

event shall Honeywell be liable for consequential, special,

or indirect damages.

While we provide application assistance personally, through

our literature and the Honeywell web site, it is up to the

customer to determine the suitability of the product in the

application.

Specifications may change without notice. The information we

supply is believed to be accurate and reliable as of this

printing. However, we assume no responsibility for its use.

WARNING

MISUSE OF DOCUMENTATION

• The information presented in this product sheet is for

reference only. Do not use this document as a product

installation guide.

• Complete installation, operation, and maintenance

information is provided in the instructions supplied with

each product.

Failure to comply with these instructions could result in

death or serious injury.

SALES AND SERVICE

Honeywell serves its customers through a worldwide network

of sales offices, representatives and distributors. For

application assistance, current specifications, pricing or name

of the nearest Authorized Distributor, contact your local sales

office or:

E-mail: info.sc@honeywell.com

Internet: www.honeywell.com/sensing

Phone and Fax:

Asia Pacific +65 6355-2828

+65 6445-3033 Fax

Europe +44 (0) 1698 481481

+44 (0) 1698 481676 Fax

Latin America +1-305-805-8188

+1-305-883-8257 Fax

USA/Canada +1-800-537-6945

+1-815-235-6847

+1-815-235-6545 Fax

Oxymac50, DE800

and Elecdit

DESCRIPTION

The Oxymac 50, Elecdit and DE800 sensor interface boards

are control and measurement devices for Honeywell’s range

of dynamic highly accurate oxygen sensors. The ability of

these sensors to operate without any reference gas makes

them ideal for many applications including combustion and

environmental control.

Honeywell oxygen sensors using zirconia based sensing

elements require external connection to an electronic

measuring circuit to control sensor operation and signal

processing. A heating element on the sensor produces the

700 °C required for the ZrO2 to achieve its operational

temperature. These interface boards supply the sensor with

the necessary circuits to provide this control and processing,

while also providing sensor calibration. The DE800 interface

also includes the heater supply, Oxymac50 and Elecdit

require an external heater power supply .

Oxymac50 is a recently upgraded interface that offers similar

performance to the Elecdit board but operates from a 24 Vdc

power supply.

The DE800 interface offers the features of the Oxymac50 but

also contains the heating element power source.

The Elecdit interface was developed for Industrial

applications and offers a level of noise protection. It operates

from a ±15 V supply.

Oxymac50 and DE800 are the recommended interfaces for

new applications.

The interfaces are supplied ready for mounting into

customers’ enclosures. Oxymac50 a 15-pin D type connector,

DE800 has screw connector block and Elecdit has 2,5 mm x

2,5 mm (0.1 in x 0.1 in) pin connector.

Oxygen Sensor Interface Boards

Accurate oxygen measurement

FEATURES

• Provides the necessary circuits to control Honeywell oxygen

sensors

• Functional testing and calibration in ambient air

• PCB board format

• Linear output of measured oxygen content in voltage or

current format

• Low power consumption

BENEFITS

• Removes the need to implement sensor control circuits

within customers’ equipment

• Removes effects of barometric or application pressure

changes and sensor drift for best accuracy

• Ease of mounting and access for calibration

• Flexible interconnection

• Lower running costs

TYPICAL APPLICATIONS

• Heating boiler control

• Industrial process control

• Combustion systems

• Compost systems

• Environmental control

• Medical

• Aerospace

Oxymac50, DE800 and Elecdit

2 www.honeywell.com/sensing

TECHNICAL DATA

Oxymac50 DE800 Elecdit

Measuring range 0 % to 25 % oxygen (standard)

0 % to 100 % oxygen (option)

Power source +24 Vdc ±20 % +24 Vdc ±20 % ±15 Vdc ±10 %

Other inputs Ext Calibration, Sensor Pump, Ext Calibration, Sensor Pump, Ext Calibration, Sensor Pump,

Sense and Common, Test Sense, Common, Heater, Test Sense and Common

Power consumption (interface) <250 mW <500 mW <250 mW

Outputs 0 V to 10 V, 4 mA to 20 mA(1) 4 mA to 20 mA, 0 V to 10 V(1), Pulse 0 V to 10 V, LED drive

Accuracy 2 % full scale

Resolution 0.04 V

Operating temperature -10 °C to 60 °C

Storage temperature -10 °C to 50 °C

Dimensions 63 mm x 108 mm, 80 mm x 100 mm, 60 mm x 42 mm x 17 mm

4 mm Ø mounting holes 6,5 mm Ø mounting holes

Connector 15 pin male D connector Screw connector block 2 x 5 pin 2,5 mm x 2,5mm

Mates with type GMS-10, KGZ-10, KGZ-12

Notes: For warm up time and other sensor characteristics refer to datasheet 100470-EN

(1) Factory set to voltage or current output

OPERATING AND CALIBRATION NOTES

Oxymac50

1. Reset of the Oxymac50 is possible by putting the power off/on.

2. The output signal can be 0 V to 10 V or 4 mA to 20 mA. The output signal is factory set by the solder bridge JP1.

3. A proper operation of a connected sensor and electronic circuit can be tested with the test switch or with an external signal.

After switching the test function the output signal should indicate a 20 % lower value.

4. LED indication - proper sensor operation is indicated by blinking of LED D3.

5. Calibration - sensor and Oxymac circuit can be calibrated in normal air. After a loss of power the Oxymac50 circuit stores the

calibration value.

DE800

1. Heater adjustment - the heater voltage of the sensor can be adjusted with pot meter PC419.

2. Test function - after pressing the test button, the output has to go to a 20% lower output signal. Testing with an external (24 V)

signal is possible via terminal TE.

3. Calibration - the sensor can be calibrated in normal air with the calibration button. Calibration is lost after power loss.

4. LED -if the sensor is functioning properly, the LED D4 is blinking.

5. Signal out - if the sensor is functioning properly a pulse signal can be measured at terminal K2.

Elecdit

Adjustment/calibration procedure.

The interface is factory set, for sensor replacement follow these instructions.

1. Adjust with Pot1 12 V (internal ±6 V) at Pin 2.

2. Adjust with Pot2 reference at Pin 1 to 10 V ±0.2 V.

3. After approx 60 s an impulse (blinking) signal should be present at Pin 1. Apply at the sensor 95 mbar air, adjust with Pot5 at

Pin 9 to 0.8 V. Then apply at the sensor 1013 mbar air and adjust with Pot3 at Pin 9 Uout to 8.3 V.

4. Adjust with Pot4 0 mV at Pin 10.

5. Adjust with Pot5 Uout to 0 V at Pin 9.

Oxygen Sensor Interface Boards

Honeywell Sensing and Control 3

MOUNTING DRAWINGS, FOR REFERENCE ONLY

IC2

P2 P5 P3

P1 P4

15 610

LED drive out

+12 V test out

-15 V power supply

0 V power supply

+15 V power supply

Test (amplified signal)

Output signal (+0 V to 10 V)

P

(Red)

C

(Black)

S

(Blue)

Power supply Heater 0 V

Power supply Heater 4.0 V

(Yellow X 2)

SENSOR

12345678

9101112131415

7869105

Heater voltage

Power supply voltage

24 V

Measuring

result

9

OXYMAC 50

+

0

P

(Red)

C

(Black)

S

(Blue)

(Yellow)

Calibration

Test

11

15

1

5

SENSOR

TEST CAL

D3

JP1

DE800

ELECDIT

H+ +UH- S C P PE PE

System GND

0 V and pulse

4 mA to 20 mA

Test (24 V)

0 V

System GND

GND GND TEK1 K2

SENSOR

(GMS-10)

D4

TA 1

TEST

24 V

Red

Black

Blue

Yellow

PC419

TA 2

CAL

ORDER GUIDE

Oxymac 50.V.1 Oxymac50 circuit, output 0 V to 10V,

measuring range 0 % to 25 %

Oxymac 50.V.2 Oxymac50 circuit, output 0 V to 10V,

measuring range 0 % to 100 %

Oxymac 50.A.1 Oxymac50 circuit, output 4 mA to 20mA,

measuring range 0 % to 25 %

Oxymac 50.A.2 Oxymac50 circuit, output 4 mA to 20mA,

measuring range 0 % to 100 %

DE800.V.1 DE800 circuit, output 0 V to 10V,

measuring range 0 % to 25 %

DE800.V.2 DE800 circuit, output 0 V to 10V,

measuring range 0 % to 100 %

DE800.A.1 DE800 circuit, output 4 mA to 20mA,

measuring range 0 % to 25 %

DE800.A.2 DE800 circuit, output 4 mA to 20mA,

measuring range 0 % to 100 %

Elecdit.V.1 Elecdit circuit, ouput 0 V to 10V,

measuring range 0 % to 25 %

Elecdit.V.2 Elecdit circuit, ouput 0 V to 10V,

measuring range 0 % to 100 %

OXYMAC50

Automation and Control Solutions

Sensing and Control

Honeywell

Newhouse Industrial Estate

Motherwell, ML1 5SB, UK

www.honeywell.com

100480-EN UK07 GLO

May 2005

SALES AND SERVICE

Honeywell serves its customers through

a worldwide network of sales offices,

representatives and distributors. For

application assistance, current

specifications, pricing or name of the

nearest Authorized Distributor, contact

your local sales office or:

E-mail: E-mail:

E-mail: info.sc@honeywell.com

InterInter

Internet:net:

net:net:

net: www.honeywell.com/sensing

Phone and Fax:Phone and Fax:

Phone and Fax:

Asia Pacific +65 6355-2828

+65 6445-3033 Fax

Europe +44 (0) 1698 481481

+44 (0) 1698 481676 Fax

Latin America +1-305-805-8188

+1-305-883-8257 Fax

USA/Canada +1-800-537-6945

+1-815-235-6847

+1-815-235-6545 Fax

WARRANTY/REMEDY

Honeywell warrants goods of its

manufacture as being free of defective

materials and faulty workmanship.

Honeywell’s standard product warranty

applies unless agreed to otherwise by

Honeywell in writing; please refer to

your order acknowledgement or consult

your local sales office for specific

warranty details. If warranted goods are

returned to Honeywell during the period

of coverage, Honeywell will repair or

replace, at its option, without charge

those items it finds defective. TheThe

TheThe

The

forfor

foregoing is buyeregoing is buyer

egoing is buyeregoing is buyer

egoing is buyer’’

’’

’s sole rs sole r

s sole rs sole r

s sole remedy andemedy and

emedy andemedy and

emedy and

is in lieu of all waris in lieu of all war

is in lieu of all warranties, exprranties, expr

ranties, exprranties, expr

ranties, expressedessed

essedessed

essed

or implied, including those ofor implied, including those of

or implied, including those of

mermer

merchantability and fitness for achantability and fitness for a

chantability and fitness for achantability and fitness for a

chantability and fitness for a

parpar

particular purpose. In no event shallticular purpose. In no event shall

ticular purpose. In no event shallticular purpose. In no event shall

ticular purpose. In no event shall

Honeywell be liable forHoneywell be liable for

Honeywell be liable for

consequential, special, or indirconsequential, special, or indir

consequential, special, or indirectect

ectect

ect

damages.damages.

damages.

While we provide application

assistance personally, through our

literature and the Honeywell web site, it

is up to the customer to determine the

suitability of the product in the

application.

Specifications may change without

notice. The information we supply is

believed to be accurate and reliable as

of this printing. However, we assume no

responsibility for its use.

WARNING

PERSONAL INJURY

DO NOT USE these products as safety

or emergency stop devices or in any

other application where failure of the

product could result in personal injury.

FailurFailur

Failure to comply with thesee to comply with these

e to comply with thesee to comply with these

e to comply with these

instrinstr

instructions could ructions could r

uctions could ructions could r

uctions could result in death oresult in death or

esult in death oresult in death or

esult in death or

serious injurserious injur

serious injuryy

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y..

..

.

WARNING

MISUSE OF DOCUMENTATION

• The information presented in this

product sheet is for reference only.

Do not use this document as a

product installation guide.

• Complete installation, operation, and

maintenance information is provided

in the instructions supplied with

each product.

Failure to comply with these

instructions could result in death or

serious injury.