Installation and Configuration Dry Contact I/O SmartSlot Card AP9613 This manual is available in English on the enclosed CD. Contents Safety Overview 1 Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Product Overview 2 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product description 2 Hardware and software requirements and tools needed 3 Showing the product detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Itemizing the features of the Dry Contact I/O SmartSlot Card 4 Itemizing the input contact and output relay terminal blocks 6 Configuring the Dip Switches 7 Location of dip switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Dip switches: input and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Installing 9 Planning your installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Operating considerations 9 Connection strategies 11 Installation steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Connecting to the configuration utility . . . . . . . . . . . . . . . . . . . 14 Specifications 16 Electrical, physical, environmental, and approval specifications 16 Ratings for input contacts and output relays 17 Warranty 18 Two-Year Factory Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Terms of warranty 18 Non-transferable warranty 18 Exclusions 18 Warranty claims 19 Dry Contact I/O SmartSlot Card i Disclaimer 20 APC Worldwide Customer Support 32 ii Dry Contact I/O SmartSlot Card Safety Overview Important Safety Information Follow all applicable electrical codes for your installation area. Read the instructions carefully to become familiar with the equipment before trying to install, operate, service or maintain it. The following special messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury. NOTICE NOTICE addresses practices not related to physical injury including certain environmental hazards, potential damage or loss of data. Dry Contact I/O SmartSlot Card 1 Product Overview Introduction The Schneider ElectricTM Dry Contact I/O SmartSlot Card (AP9613) is a management product that provides the following features: * UPS status information presented through 6 fully isolated output relays. This is expandable to 8 using universal input/output ports and optional Dry Contact I/O Accessory (AP9810) * UPS control and testing by using 4 opto-isolated input contacts. An additional 4 input contacts (non opto-isolated) may be added using universal input/output ports and an optional Dry Contact I/O Accessory (AP9810) * UPS control and testing based on environmental conditions using universal input/output ports and an optional Environmental Sensor (AP9335T or AP9335TH) * screw terminal connectors for easy integration into various management systems * a Configuration Utility user interface to customize your setup, see "Connecting to the configuration utility" on page 14 For more details, see "Showing the product detail" on page 4, "Configuring the Dip Switches" on page 7, "Installing" on page 9, "Specifications" on page 16. Product description The Schneider Electric Dry Contact I/O SmartSlot Card consists of a printed circuit board assembly. It installs in the SmartSlot of the UPS host device. The product contents are: 2 * the Dry Contact I/O SmartSlot Card * the USB A to Mini B cable (to access the Configuration Utility, see "Connecting to the configuration utility" ) * this printed manual Dry Contact I/O SmartSlot Card Hardware and software requirements and tools needed The Dry Contact I/O SmartSlot Card works with most APC by Schneider Electric UPS devices with an output rated less than or equal to 160kVA and an available SmartSlot. While most devices meet this requirement; verify the compatibility of your device by locating it on the APC website, www.apc.com, and checking for compatible accessories. You need the following tools: * #1 Phillips screwdriver for screw terminals * #2 Phillips screwdriver for SmartSlot screws * a wrench of size 1" or 25.4 mm, or adjustable, to tighten the grommet For the Configuration Utility, you need: Windows (XP, 2003, 2008, Vista, or 7) and Internet Explorer browser v7 or higher. Dry Contact I/O SmartSlot Card 3 Showing the product detail Itemizing the features of the Dry Contact I/O SmartSlot Card 4 Dry Contact I/O SmartSlot Card Item Name Description Universal I/O ports 1 and 2 These support the AP9335T/ TH and AP9810 dry contact accessories USB cable connector Connecting this to your PC enables usage of the Configuration Utility. Reset button Use an appropriately sized, non-metallic tool to press the Reset button. There are two options: * Press and hold button [LED turns off], release in less than 20 seconds [Card reboots with NO reset]. * Press and hold button [LED turns off], continue holding for 20 seconds [LED turns red, card resets to factory settings and reboots]. Status indicator SOLID GREEN indicates communications and operations are fine. FLASHING GREEN indicates the Card is initializing. FLASHING RED indicates a communication fault. SOLID RED indicates a non-operational fault with the UPS, not the Card: see KBase, # FA174931. Dip switches These are located near the back of the front panel on the right-hand side. See "Configuring the Dip Switches" . Output relay terminals Connections for alarm outputs. See "Itemizing the input contact and output relay terminal blocks" and "Ratings for input contacts and output relays" . Input contact terminals Connections for control inputs. See "Itemizing the input contact and output relay terminal blocks" and "Ratings for input contacts and output relays" . Cord grip Supports the cabling that is used to control external devices, or to connect up external switches. The bare wires connect to the terminal blocks on the Card. The cord grip is plastic and can secure a single cord with a diameter range of 5.8 - 10mm. This limits the number of conductors (inside the cord) and the power ratings. Dry Contact I/O SmartSlot Card 5 Itemizing the input contact and output relay terminal blocks Number of positions on each terminal block Tightening torque Tightening torque max Wire stripping length Minimum wire gauge Maximum wire gauge 6 9 0.35 N.m 0.4 N.m 5 mm 0.14 mm2 (26 AWG) 2.5 mm2 (14 AWG) Dry Contact I/O SmartSlot Card Configuring the Dip Switches The Dry Contact I/O SmartSlot Card requires configuration before testing, final installation, and use. See "Location of dip switches" directly below and "Dip switches: input and outputs" . Location of dip switches The "callout" below points to the location of the dip switches on the card, and shows one possible configuration: ON-OFF-OFF-ON. See the other possible configurations at "Dip switches: input and outputs" Dry Contact I/O SmartSlot Card 7 Dip switches: input and outputs The table below lists the four possible configurations, with their corresponding inputs and outputs. Configuration 1 Configuration 2 Configuration 3 Configuration 4* OFF-OFF-OFF-ON ON-OFF-OFF-ON OFF-ON-OFF-ON ON-ON-OFF-ON Device Actions Inputs 1 Turn the UPS on. 2 Turn the UPS off. 3 Start UPS self-test. 4 Shut down the UPS when on battery except for self-test or runtime calibration. Turn the UPS off safely. Put the UPS in bypass, if bypass is available on the UPS. Shut down the UPS when on battery except for self-test or runtime calibration. See Configuration Utility Device State Outputs 1 The UPS is on-battery (e.g., during a power failure, self-test, or runtime calibration). 2 The UPS has a low battery. 3 The protected load is not receiving power from the UPS or communication between the UPS and the Relay I/O Card has been lost. 4 Replace the UPS battery. 5 The UPS is overloaded. The UPS is in bypass UPS commanded to by selection from turn off gracefully software, front panel, (echo of Input 2). or rear panel. 6 Any UPS fault or self-test failure. Any UPS fault, selftest failure, or overload. UPS commanded to turn on (echo of Input 1). See Configuration Utility Any UPS fault, selftest failure, overload, or replace battery * With this setup (the factory default), the Configuration Utility is used automatically. 8 Dry Contact I/O SmartSlot Card Installing See "Planning your installation" directly below, "Installation steps" on page 12, and "Connecting to the configuration utility" on page 14. Planning your installation Operating considerations DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Read and understand this manual and the manuals of the UPS before installing this card. Installation must be performed by qualified personnel. The user is responsible for compliance with all international and national electric code requirements. Failure to follow these instructions will result in death or serious injury. Note the following characteristics of the Dry Contact I/O SmartSlot Card when making decisions regarding system integration: * The coils for all output relays are normally energized. The Card will generate all possible alarms in case of a system fault, such as cable failure, removal of the Dry Contact I/O SmartSlot Card, severe UPS battery discharge, or catastrophic hardware failure on the Card. * All output relays are isolated from each other and from the UPS system ground. * All input contacts are isolated from the UPS system ground but are common to each other * Control inputs are driven by user-supplied dry contact outputs. The dry contact closure sensing voltage available on these inputs is nominally 5 VDC at less than 1 mA. All control inputs are referenced to the UPS system ground. * All control inputs must be stable for a minimum of one second to be considered valid. Longer delays can be set through the Configuration Utility. Control inputs can be asserted indefinitely. * Be careful to assert just a single input to a device. Avoid initiating simultaneous, conflicting actions, e.g. input #1 (turn the UPS on) and input #2 (turn the UPS off). * Control inputs are acted upon immediately after validation. However, there are several UPS conditions that can cause an input to be ineffective, such as self-test or runtime calibration. For confirmation of Dry Contact I/O SmartSlot Card 9 inputs, we recommend that an output be configured and monitored appropriately to determine the effectiveness of an input. * Do not wire this Dry Contact I/O SmartSlot Card when the power is on. * The installation of this Dry Contact I/O SmartSlot Card must follow applicable building and electrical codes. * Do not use this card to control voltage exceeding 30 VAC or VDC. * For proper operation, ensure that the UPS is grounded and the Dry Contact I/O Card is secured with two screws to the UPS. * Use only a single cord with the plastic cord grip. See "Ratings for input contacts and output relays" on page 17 in "Specifications" . 10 Dry Contact I/O SmartSlot Card Connection strategies You can connect the alarm outputs of the Dry Contact I/O SmartSlot Card in several ways to meet the requirements of your management systems or switched load. Both normally open (N.O.) and normally closed (N.C.) systems are accommodated in any combination of AND or OR configurations. You can combine Dry Contact I/O SmartSlot Card alarm outputs to form compound outputs, such as "replace battery OR fault" or "on-battery AND low battery." N. O. AND N. O. COM N. O. COM N. O. OR N. O. N. O. COM COM N. C. AND N. C. N. C. COM COM N. C. COM N. C. COM mph0452a N. C. OR Dry Contact I/O SmartSlot Card 11 Installation steps Warning: After installation, it is strongly recommended that you fully test your configuration before putting it into a production environment. 1. Make all connections to the Dry Contact I/O SmartSlot Card to support your configuration before continuing. See "Itemizing the input contact and output relay terminal blocks" on page 6 for information on making the connections. Electrostatic discharge: The Dry Contact I/O SmartSlot Card is sensitive to static electricity. Handle the Card by the end plate only. Do not touch the exposed printed circuit board. 2. Use a #2 Phillips-head screwdriver to remove the two screws retaining the slot cover on the host device. Keep the screws for use later. Keep the slot cover for future use. 12 Dry Contact I/O SmartSlot Card 3. Orient the Card to fit in the Card slot as shown. Slide the Card all the way into the slot until the end plate is flush with the back panel of the host device. Trying to install the Card upside down may damage it. Observe the correct orientation of the Card. The sides of the printed circuit board align with the guides in the sides of the Card slot. The slot may be oriented horizontally or vertically in the host device, which must be off. 4. Secure the Card with the screws removed in step 3. In order to provide proper grounding, the SmartSlot screws must be installed, the metal clamp must be securely tightened, and the UPS must be properly grounded. 5. Ensure the status LED is illuminated (see "Showing the product detail" on page 4). See "Connecting to the configuration utility" on the following page. Dry Contact I/O SmartSlot Card 13 Connecting to the configuration utility The Configuration Utility does not need to be installed, it runs off the Card. With the Utility, you can: * review the status of your AP9613 Dry Contact I/O SmartSlot Card and Universal I/O ports * perform actions in response to a status change in an input port or to some UPS event * change the status of an output relay port in response to a condition occurring in a device such as your UPS or an environmental monitor * upgrade the firmware on your AP9613 Dry Contact SmartSlot I/O Card To launch the Configuration Utility user interface, use the USB cable to connect your PC to the port indicated by item #2 on your Dry Contact I/O front panel (see "Itemizing the features of the Dry Contact I/O SmartSlot Card" on page 4). When the Card is connected to the host PC, it displays as a drive letter on your PC, see drive E in the graphic below for example. 14 Dry Contact I/O SmartSlot Card To run the Utility, launch the runme.hta file located in the root of the drive. For information on using the Configuration Utility user interface, refer to its online help. When you connect your Card with your PC using the USB cable, the Configuration Utility reads a file called config.lua on the Card. Each time you save a new configuration using the Utility, this file is overwritten. It is also possible to edit config.lua directly using a text editor like Notepad or Microsoft Word. See the section in the Configuration Utility online help called "Copying your Configuration" for information on copying your configuration to another installation of the Card by copying the config.lua file. Dry Contact I/O SmartSlot Card 15 Specifications For all specifications, when there is a difference between the VDE and UL approval standards, use the lower rating. Electrical, physical, environmental, and approval specifications Item Specification Electrical Nominal switching capacity 3A@ 30 VAC or VDC Rated voltage 24 VDC Rated current 200 mA Input Contact (#1-4) and Output Relay (#1-6) See "Ratings for input contacts and output relays" on page 17 Physical Size (height x width x depth) 38.00 x 121.00 x 108.00 mm 1.50 x 4.75 x 4.25 in Shipping size (height x width x depth) 73.00 x 165.00 x 234.95 mm 2.86 x 6.50 x 9.25 in Weight 0.14 kg 0.30 lb Shipping weight 0.45 kg 1.00 lb Environmental Elevation Operating Storage 0 to 3000 m (0 to 10,000 ft) 0 to 15 000 m (0 to 50,000 ft) Temperature Operating Storage 0 to 40C (32 to 104F) -15 to 65C (5 to 149F) 16 Dry Contact I/O SmartSlot Card Item Specification Relative Humidity Operating Storage 0 to 95% 0 to 95% Approvals Emissions and Immunity Verification: FCC Part 15 Class A, EN 55022 Class A, EN 55024, EN 61000-3-2, EN 61000-3-3, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61000-4-8, EN 61000-4-11 Ratings for input contacts and output relays Voltage Rating Current Rating (Max.) Input Contact (#1-4) 0-30 VDC Minimum for active: 4.5 V Maximum for inactive: 0.5 V N/A Output Relay (#1-6) 0-30 VAC or VDC 3 A per relay (16 A Total Max) Dry Contact I/O SmartSlot Card 17 Warranty Two-Year Factory Warranty This warranty applies only to the products you purchase for your use in accordance with this manual. Terms of warranty APC warrants its products to be free from defects in materials and workmanship for a period of two years from the date of purchase. APC will repair or replace defective products covered by this warranty. This warranty does not apply to equipment that has been damaged by accident, negligence or misapplication or has been altered or modified in any way. Repair or replacement of a defective product or part thereof does not extend the original warranty period. Any parts furnished under this warranty may be new or factory-remanufactured. Non-transferable warranty This warranty extends only to the original purchaser who must have properly registered the product. The product may be registered at the APC Web site, www.apc.com. Exclusions APC shall not be liable under the warranty if its testing and examination disclose that the alleged defect in the product does not exist or was caused by end user's or any third person's misuse, negligence, improper installation or testing. Further, APC shall not be liable under the warranty for unauthorized attempts to repair or modify wrong or inadequate electrical voltage or connection, inappropriate on-site operation conditions, corrosive atmosphere, repair, installation, exposure to the elements, Acts of God, fire, theft, or installation contrary to APC recommendations or specifications or in any event if the APC serial number has been altered, defaced, or removed, or any other cause beyond the range of the intended use. 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Select your country from the country selection pull-down menu at the top of the Web page. Select the Support tab to obtain contact information for customer support in your region. Dry Contact I/O SmartSlot Card 19 Disclaimer The information presented in this manual is not warranted by Schneider Electric to be authoritative, error free, or complete. Schneider Electric assumes no liability for damages, violations of codes, improper installation, system failures, or any other problems that could arise based on the use of this publication. The information contained in this publication is provided as is. This publication has been compiled in good faith by Schneider Electric. However, no representation is made or warranty given, either express or implied, as to the completeness or accuracy of the information this publication contains. 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All rights in the content not expressly granted herein are reserved. No rights of any kind are licensed or assigned or shall otherwise pass to persons accessing this information. This publication shall not be for resale in whole or in part. Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. A qualified person is one who has skills and knowledge related to the construction, installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved. 20 Dry Contact I/O SmartSlot Card APC Worldwide Customer Support Customer support for this or any other product is available at no charge in any of the following ways: * Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests. - www.apc.com (Corporate Headquarters) Connect to localized APC Web sites for specific countries, each of which provides customer support information. - www.apc.com/support/ Global support searching APC Knowledge Base and using e-support. * Contact the APC Customer Support Center by telephone or e-mail. - Local, country-specific centers: go to www.apc.com/support/contact for contact information. For information on how to obtain local customer support, contact the representative or other distributors from whom you purchased your product. (c) 2013 APC by Schneider Electric. APC, the APC logo, and TRADE MARK NAMES are owned by Schneider Electric Industries S.A.S., American Power Conversion Corporation, or their affiliated companies. All other trademarks are property of their respective owners. 990-0125D 2/2013