Tooling Kit for 2 AWG Un-Insulated Ring Terminals
Doc No: ATS-640037970 Release Date: 06-06-13 UNCONTROLLED COPY Page 1 of 3
Revision: D Revision Date: 09-03-15
Use gauge pins or soft metal slug (solder)
method to measure the “X” dimension.
Verify the tooling crimp height calibration
by referring to the Go/No Go dimensions
shown in the chart below.
CRIMP PROFILE
PIN GAUGE OR
USE SOFT
METAL SLUG
METHOD
“X” (CRIMP
HEIGHT)
Modular Crimp
Tooling Kit
Application Tooling
Specification Sheet
Order No. 64003-7970
SCOPE
Tooling: The Square “DIN” style die sets are used with two machines and each machine requires an adapter for
the square “DIN” dies. The Molex UP60, order number 63801-8900 will process the square “DIN” style
die sets with the 63801-8901 adapter. The Molex 12 ton battery crimp tool, order number 63816-1000
will process the square “DIN” style die sets with the 63816-1100. Refer to the appropriate crimper
instruction manual for installation and operation information.
Products: BCL and VersaKrimp Un-insulated Ring Tongue Terminals and Splices 2 AWG. Refer to the
Product part number charts on this sheet for terminals with the barrel and tongue styles listed above.
TESTING
The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections.
The following charts show the UL specifications for various wire sizes. The tensile strength is shown in
pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.
Wire Size (AWG)
*UL - 486 A
*UL - 486 C
**MIL-T-7928
1/0
200
---
650
2/0
180
---
550
*UL - 486 A - Terminals (Copper Conductors only)
*UL - 486 C – Butt Splices, Parallel Splices, and Closed end Connectors
**MIL-T-7928 - Military Approved Terminals only as listed
Molex does not sell gauge pins. Contact your local industrial supplier.
Wire Range
“X” Dimension Conductor Crimp
Mean
Go
No Go
AWG
mm²
In
mm
In
mm
In
mm
1
-
.275
6.99
.269
6.83
.281
7.14
2
-
.275
6.99
.269
6.83
.281
7.14
BCL Non-Insulated Products Only
Tooling Kit for 2 AWG Un-Insulated Ring Terminals
Doc No: ATS-640037970 Release Date: 06-06-13 UNCONTROLLED COPY Page 2 of 3
Revision: D Revision Date: 09-03-15
The following is a Partial List of the Product Part Numbers and their specifications that this tooling is designed to
crimp. We will be adding to this list and an up to date copy is available on www.molex.com.
Wire Size: 1 AWG
Terminal No.
Terminal
Wire Strip Length
Eng. No. (REF)
In
mm
19215-0063
BCL-1
.656
16.66
19221-0237
BCL-1516-PL
.656
16.66
19221-0238
BCL-138-PL
.656
16.66
19221-0239
BCL-112-PL
.656
16.66
19221-0378
BCL-138
.656
16.66
19221-0395
BCL-112
.656
16.66
19221-0396
BCL-1516
.656
16.66
19221-0420
BCL-114-PL
.656
16.66
19221-0421
BCL-114
.656
16.66
19221-0580
BCL-138-WP
.656
16.66
19221-0581
BCL-138-WP-PL
.656
16.66
19221-0594
BCL-110
.656
16.66
19221-0595
BCL-110-PL
.656
16.66
19231-1005
BCL-138-SH
.656
16.66
19231-1006
BCL-138-SH-PL
.656
16.66
19231-1007
BCL-112-SH
.656
16.66
19231-1008
BCL-112-SH-PL
.656
16.66
Wire Size: 2 AWG
Terminal No.
Terminal
Wire Strip Length
Eng No. (REF)
In
mm
19193-0297
G-374-14
.578
14.68
19193-0298
G-374-38
.578
14.68
19193-0299
G-374-56
.578
14.68
19193-0301
G-374-58
.578
14.68
19193-0306
G-375-14R90
.578
14.68
19193-0308
G-375-38R90
.578
14.68
19193-0310
G-375-56R90
.578
14.68
19193-0311
G-375-76
.578
14.68
19193-0312
G-376-12
.578
14.68
19193-0313
G-376-14
.578
14.68
19193-0314
G-376-38
.578
14.68
19193-0315
G-376-56
.578
14.68
19193-0316
G-376-58
.578
14.68
19193-0317
G-376-76
.578
14.68
19193-0318
G-377-12
.578
14.68
19193-0319
G-377-14
.578
14.68
19193-0320
G-377-34
.578
14.68
Wire Size: 2 AWG
Terminal No.
Terminal
Wire Strip Length
Eng No. (REF)
In
mm
19193-0321
G-377-38
.578
14.68
19193-0322
G-377-56
.578
14.68
19193-0324
G-377-76
.578
14.68
19193-0611
G-377-58
.578
14.68
19193-0626
G-374-56R90
.578
14.68
19205-0008
G-373
.578
14.68
19215-0046
G-372
.531
13.49
19215-0062
BCL-2
.594
15.09
19221-0233
BCL-2516-PL
.594
15.09
19221-0235
BCL-238-PL
.594
15.09
19221-0236
BCL-212-PL
.594
15.09
19221-0380
BCL-238
.594
15.09
19221-0399
BCL-212
.594
15.09
19221-0400
BCL-2516
.594
15.09
19221-0418
BCL-214-PL
.594
15.09
19221-0419
BCL-214
.594
15.09
19221-0564
BCL-238-WP
.594
15.09
19221-0565
BCL-238-WP-PL
.594
15.09
19231-0001
BCL-238-SH
.594
15.09
19231-0002
BCL-238-SH-PL
.594
15.09
19231-0003
BCL-238-WP-SH
.594
15.09
19231-0004
BCL-212-WP-SH-PL
.594
15.09
MILITARY
Wire Size: 2 AWG
Terminal No.
Terminal
Wire Strip Length
Eng No. (REF)
In
mm
19193-0296
G-374-12
.578
14.68
19193-0302
G-374-76
.578
14.68
19193-0303
G-375-10
.578
14.68
19193-0305
G-375-14
.578
14.68
19193-0307
G-375-38
.578
14.68
19193-0309
G-375-56
.578
14.68
CAUTION: Install only Molex terminals listed above with this kit. Do not crimp hardened objects as damage
can occur to the tool or die.
CAUTION: Molex specifications are valid only when used with Molex tooling.
Tooling Kit for 2 AWG Un-Insulated Ring Terminals
Doc No: ATS-640037970 Release Date: 06-06-13 UNCONTROLLED COPY Page 3 of 3
Revision: D Revision Date: 09-02-15
1
Figure 3
2
Crimp Tooling Kit Parts List
Item Number
Order Number
Description
Quantity
64003-7970
Crimp Tooling Kit – 1 and 2 AWG Un-insulated
REF
1
64003-7901
Anvil
1
2
64003-7902
Punch
1
Visit our Web site at http://www.molex.com
