datamate datamate datamate Contents Introduction & Specifications British Standard Datamate L-Tek J-Tek Mix-Tek - 2 Row Mix-Tek Special Contacts Mix-Tek - 3 Row (M83) Tooling www.harwin.com 2 8 10 18 35 43 50 61 Datamate INTRODUCTION The Datamate range is designed to the meet the exacting requirements of British Standard 9525-F0033, this conformity is made possible by Harwin's High reliability four finger Beryllium Copper Contact technology. The Contact features a 4 finger beryllium copper clip to ensure integrity of connection under the most severe conditions. The Datamate range is ideal for applications where safety is key, the application is subject to high loads of vibration and shock or operates in harsh environments. High reliability four finger Beryllium Copper Contact Datamate features and benefits Professional connector system at commercial prices The 4 finger Beryllium Copper Contact ensures integrity of connection Proven history in High End Industrial and Mil/Aero applications Suited for use in environments where high vibration, shock and extremes of temperature are a consideration J-Tek and L-Tek fixing variants offer additional security Customer specific variants available Mates with known industry equivalents Superior connector performance (see over) Subject to continual approval testing Global distribution network - stocked in depth Significant future development program Specialist technical backup Ideal for COTS applications Extensive test data available Complies with BS9525-F0033/MIL C 55302/CECC 75101-008 Datamate Project Involvement: Delfi-C3 Experimental Satellite "IceCube" Neutrino telescope Bowman Military Radio Airbus A380 Meteor Air to Air Missile RoHS To satisfy customer demand across all markets Harwin are maintaining production of leaded components in the Datamate range. Look for the symbols on the right to determine the order code required. RoHS compliant & lead free process compliant. Solder tails feature Tin/Lead. www.harwin.com Datamate SPECIFICATION Materials Mechanical Mouldings:Glass-filled thermoplastic UL94V-0 Female Contacts:Brass shell, with beryllium copper inner contact Male Contacts: Phosphor bronze Finish: See individual pages Electrical Current (individual contacts in isolation):At 25C 3.3A max At 85C 2.6A max All contacts simultaneously:At 25C 3.0A max At 85C 2.2A max Working Voltage (at sea level 1013 mbar) 240V d.c. or a.c. peak Proof voltage (at sea level 1013 mbar) 360V d.c. or a.c. peak Contact resistance (initial) 20 milliohms max. Contact resistance (after conditioning) 25 milliohms max. Insulation resistance (intial): 1000 Megohms min at 500V d.c. Insulation resistance (after conditioning): 100 Megohms min at 500V d.c. Durability: 500 operations* Engaging and separating force (per contact pair):2.8N max, 0.2N min (M80-XXX) 1.0N max, 0.2N min (M83-XXX) Contact retention in moulding: 10N min. Contact holding force: 0.2N min. Crimp barrel accommodation:22 A.W.G. to 28 A.W.G. BS 3G 210 Type A. (16 A.W.G. to 18 A.W.G. for power contacts). Environmental Environmental classification: 55/125/56 days at 95% RH Operational temperature: - 55C to 125C Vibration sensitivity:10Hz to 2000Hz, 0.75mm, 98mm/s2 (10G). duration 6h Bump severity390m/s2 (40G), 4000 10 bumps Shock severity: 981m/s2 (100G) for 6ms Acceleration severity: 490m/s2 (50G) * Datamate has been tested to 5,000 operations, and still performed within Electrical Specifications. Please contact datamate@harwin.com for more information. Polarising Features Single Row 1 7 Double Row 7 1 14 8 Double Row 7 3 - Row (M83) 1 6 1 8 18 13 Double Row HM1396: M80 J-Tek Contact Orientation 4 D B 8 3 - Row (M83) 1 Contact Orientation 8 HM1398: M83 J-Tek 1 C A mating HM1395: M80 L-Tek Double Row Contact Orientation option of Jackscrews including board mount HM1394: M80 L-Tek Single Row Contact Orientation 14 A 3 flexible mating options: Friction latch, locking latch and no latch D C B A 3 connector styles in one. Includes signal, coax and power contacts 5 Contact numbering is shown looking onto mating face of male connector. HM1397: M80 Mix-Tek Contact Orientation HM1399: M83 Mix-Tek Contact Orientation www.harwin.com Datamate CRIMPING These instructions cover the use of the following tools (shown on page 61): Hand Crimp Tool M22520/2-01 Positioners T5747 and Z80-193 Insertion/Extraction tool Z80-280 All crimp and insertion/extraction tools are supplied with instruction sheets. Before starting, assemble the positioner to the crimp tool (instructions supplied with the crimp tool). Crimping Check that your selected cable size is correct to the following table - Harwin recommend PTFE insulated equipment wire to BS 3G 210 Type A: Type Wire gauge (AWG) Typical Stranding Large Bore 22 19/0.15 Small Bore 24 7/0.2 26 19/0.1 28 7/0.125 Crimp tool setting Minimum pull-off force Insulator diameter 50 Newtons 6 44 Newtons 25 Newtons O1.10mm max 12.5 Newtons Cut the end of the cable to give a clean cut end. Strip the end of the cable by 2.000.15mm using a PTFE wire stripper, ideally with an adjustable rotating cutter. This should result in a clean edge to the insulation, and all the strands laying together neatly. If the strands are disturbed, they can be re-aligned by putting a slight twist into the strand bundle. Assemble the crimp onto the end of the cable - make sure all the strands are within the crimp body. Look through the inspection hole in the side of the barrel, to check the ends of the strands are fully inside the barrel. The cable insulation should also go inside the crimp barrel - see Figure 1. Position the crimp socket fully into the positioner, by inserting it clip-end first through the crimp tool jaws. Keep a small amount of pressure on the cable, to ensure it stays inserted in the crimp. Squeeze the handles of the crimp fully together, until the ratchet releases. The handles will then return to the open position. Remove the crimped wire, and check the following: The strands are still visible within the inspection hole Evenness of crimp indentations, no fractures or rough edges around the crimp Fig. 1 No damage to the rest of the crimp or insulation Regularly check a sample to ensure the minimum pull-off force is maintained Crimp Insertion Attach the correct tool piece to the handle of Z80-280 for inserting your cable size (check the instruction sheet for further advice). Place the crimped contact partially in the moulding - this should leave 1.5-2mm of crimp protruding from the moulding. It is important that the correct position is found (Figure 2), otherwise the retention shoulder inside the moulding will get removed when force is applied, and the crimp will not stay in the moulding (Figure 3). Fig. 2 - correct Fig. 3 - incorrect Support the face of the moulding on a solid surface (do not rest the connector on any fitted latches). Place the insertion tool around the wire and onto the back of the crimp (Figure 4). Push firmly - there will be an audible click when the socket is correctly seated. Fig. 4 www.harwin.com Datamate MATING PROFILES FEMALE VERTICAL PC TAIL MALE SIL DIL M80-850 M80-840 M80-897 VERTICAL PC TAIL VERTICAL SMT M80-887 7.23 M80-805 M80-852 M80-877 M80-879 M80-881 M80-882 M80-840 M80-897 DIL SIL DIL M80-681 M80-898 M80-899 M80-888 M80-889 7.85 7.23 M80-815 M80-853 M80-854 M80-863 M80-867 M80-869 M80-850 M80-815 M80-853 M80-854 M80-863 M80-867 M80-869 M80-805 M80-852 M80-877 M80-879 M80-881 M80-882 M80-815 M80-853 M80-854 M80-863 M80-867 M80-869 M80-888 M80-889 M80-898 M80-899 10.60 7.98 10.2 max. 10.2 max. M80-681 M80-887 7.98 CRIMP 13.1 max. 11.1 max. HORIZONTAL PC TAIL M80-804 M80-842 M80-843 M80-846 M80-879 M80-878 M80-814 M80-839 M80-841 M80-851 M80-866 M80-868 M80-814 M80-839 M80-841 M80-804 M80-842 M80-843 M80-846 M80-879 M80-878 M80-814 M80-839 M80-841 M80-681 M80-850 M80-887 VERTICAL SMT M80-851 M80-866 M80-868 M80-851 M80-866 M80-868 M80-888 M80-889 10.50 8.45 7.85 M80-826 M80-827 M80-828 M80-826 M80-827 M80-828 M80-826 M80-827 M80-828 M80-850 M80-887 M80-681 M80-888 M80-889 12.45 11.85 14.50 HORIZONTAL SMT M80-665 M80-666 M80-667 M80-665 M80-666 M80-667 M80-665 M80-666 M80-667 M80-850 M80-887 M80-681 M80-888 M80-889 13.60 max. 10.94 Max CRIMP M80-812 M80-813 www.harwin.com M80-816 M80-817 11.28 M80-812 M80-813 M80-816 M80-817 M80-812 M80-813 M80-816 M80-817 All dimensions in mm. Datamate SPECIFICATION FEMALE MALE VERTICAL PC TAIL M80-400 M80-401 VERTICAL SMT M80-410 M80-411 VERTICAL PC TAIL M80-402 M80-412 M80-400 M80-401 M80-511 M80-520 M80-521 10.05 M80-410 M80-411 CRIMP extended M80-460 M80-461 M80-470 M80-471 9.85 7.80 7.40 M80-500 M80-501 M80-510 CRIMP M80-500 M80-501 M80-510 M80-511 M80-520 M80-521 M80-402 10.45 M80-412 M80-500 M80-501 M80-510 M80-511 M80-520 M80-521 M80-460 M80-461 M80-465 M80-466 M80-475 M80-476 14.75 M80-500 M80-501 M80-510 M80-470 M80-471 M80-465 M80-466 M80-530 M80-531 M80-540 M80-541 M80-550 M80-551 M80-530 M80-531 M80-540 M80-460 M80-461 M80-470 M80-471 12.50 M80-511 M80-520 M80-521 17.40 M80-475 M80-476 HORIZONTAL PC TAIL M80-530 M80-531 M80-540 M80-541 M80-550 M80-551 M80-400 M80-401 M80-530 M80-531 M80-540 M80-402 M80-412 M80-410 M80-411 VERTICAL SMT M80-541 M80-550 M80-551 7.60 M80-502 M80-512 M80-513 M80-522 11.90 M80-400 M80-401 M80-410 M80-411 12.30 M80-513 M80-522 M80-402 M80-412 M80-465 M80-466 M80-475 M80-476 10.05 8.00 M80-502 M80-512 M80-541 M80-550 M80-551 M80-502 M80-512 M80-513 M80-522 M80-460 M80-461 M80-470 M80-471 14.95 M80-502 M80-512 M80-513 M80-522 M80-465 M80-466 14.35 M80-475 M80-476 19.25 HORIZONTAL SMT M80-532 M80-542 M80-543 M80-552 M80-400 M80-401 M80-410 M80-411 M80-532 M80-542 M80-543 M80-552 M80-402 M80-412 M80-532 M80-542 M80-543 M80-552 M80-532 M80-542 M80-543 M80-552 M80-460 M80-461 M80-470 M80-471 M80-465 M80-466 M80-475 M80-476 17.50 12.60 10.55 10.15 CRIMP M80-560 M80-561 M80-570 M80-571 M80-400 M80-410 M80-401 M80-411 M80-560 M80-561 M80-570 M80-571 M80-402 M80-412 M80-560 M80-561 M80-570 M80-571 M80-560 M80-561 M80-570 M80-571 M80-460 M80-461 M80-470 M80-471 M80-465 M80-466 M80-475 M80-476 22.30 17.40 CRIMP extended 14.95 M80-565 M80-575 M80-566 M80-576 All dimensions in mm. 15.35 M80-565 M80-566 M80-575 M80-576 M80-565 M80-566 M80-575 M80-576 M80-565 M80-566 M80-575 M80-576 www.harwin.com Datamate MATING PROFILES FEMALE MALE VERTICAL PC TAIL CRIMP M80-4TXxxXXxx M80 -4C1xxXXxx VERTICAL PC TAIL M80 -4D1xxXXxx 9.85 7.40 M80-5TXxxXXxx M80 -5TXxxXXxx M80 -4C1xxXXxx 10.05 M80 -4D1xxXXxx 12.50 HORIZONTAL PC TAIL M80-5LXxxXXxx Mix-Tek 2 Row M80-4TXxxXXxx M80 -5LXxxXXxx M80-4TXxxXXxx M80 -4C1xxXXxx M80 -4D1xxXXxx 12.60 CRIMP 10.15 M80-5C1xxXXxx M80 -5D1xxXXxx M80 -5C1xxXXxx M80 -5D1xxXXxx FEMALE MALE VERTICAL PC TAIL CRIMP M83-LFTXxxNXX M83-LFC1xxNXX 12.85 10.65 M80 -LMTXxxNXX M83-LFTXxxNXX 15.80 M80 -LMTXxxNXX M83-LFC1xxNXX M83-LFD1xxNXX 18.00 Mix-Tek 3 Row VERTICAL PC TAIL M83-LFD1xxNXX HORIZONTAL PC TAIL M80-LMLXxxNXX www.harwin.com M80 -LMLXxxNXX All dimensions in mm. Datamate BRITISH STANDARD 9525-F0033 Designed for performance critical applications where operation and safety are paramount, BS Datamate delivers the highest level of quality. All BS Datamate parts are subject to in process testing and individual inspection by qualified personnel. In addition, independent third-party test programmes are completed annually and all processes are audited by the British Standard Institute. BS Datamate assures total security in the knowledge that the product is of the highest calibre. part numbering system B5XXX - X XX - X - X - X Variant 0 Unlatched connector, tin finish PC Tail 1 Latched connector, tin finish PC Tail - Male only 2 Unlatched connector, gold finish PC Tail 3 Latched connector, gold finish PC Tail - Male only x Male (Plug) Style Number B5740 Female Connector Types C and D (crimp) B5741 Female Connector Types N and T (PC Tail) B5743 Male Connector Types L and T (PC Tail) NUMBER OF ROWS 1 Single Row 2 Double Row Note: all connectors are gold finish on the contact area. Termination Style TOTAL NUMBER OF CONTACTS 02 to 07, 17 Single Row 04, 06, 08, 10, 12, 14, 16, 18, 20, 26, 34 Double Row GENDER F Female (Socket) M Male (Plug) Example Reference no: C Crimp 24-28 AWG (Small Bore) - Female only D Crimp 22 AWG (Large Bore) - Female only L Throughboard Solder 90 (PC Tail Horizontal) - Male only N Throughboard Solder Straight Short (PC Tail Vertical) - Female only T Throughboard Solder Straight (PC Tail Vertical) B5740-216-F-C-2 www.harwin.com BRITISH STANDARD 95235-F0033 BS Datamate BS B5740-1XX-F-C-0 n/a B5740-898XX01 M80-898XX01 n/a B5740-1XX-F-C-2 n/a B5740-898XX05 M80-898XX05 n/a B5740-1XX-F-D-0 n/a B5740-899XX01 M80-899XX01 n/a B5740-1XX-F-D-2 n/a B5740-899XX05 M80-899XX05 n/a B5740-2XX-F-C-0 n/a B5740-888XX01 M80-888XX01 n/a B5740-2XX-F-C-2 n/a B5740-888XX05 M80-888XX05 n/a B5740-2XX-F-D-0 n/a B5740-889XX01 M80-889XX01 n/a B5740-2XX-F-D-2 n/a B5740-889XX05 M80-889XX05 n/a n/a B5741-1XX-F-N-0 B5741-614XX42 M80-614XX42 M80-894XX01 n/a B5741-1XX-F-N-2 B5741-614XX45 M80-614XX45 M80-894XX05 n/a B5741-1XX-F-T-0 B5741-840XX42 M80-840XX42 M80-897XX01 n/a B5741-1XX-F-T-2 B5741-840XX45 M80-840XX45 M80-897XX05 n/a B5741-2XX-F-N-0 B5741-615XX42 M80-615XX42 M80-891XX01 n/a B5741-2XX-F-N-2 B5741-615XX45 M80-615XX45 M80-891XX05 n/a B5741-2XX-F-T-0 B5741-850XX42 M80-850XX42 M80-887XX01 n/a B5741-2XX-F-T-2 B5741-850XX45 M80-850XX45 M80-887XX05 n/a B5743-1XX-M-L-0 B5743-843XX42 M80-843XX42 M80-878XX22 n/a B5743-1XX-M-L-1 B5743-842XX42 M80-842XX42 M80-876XX22 n/a B5743-1XX-M-L-2 B5743-843XX45 M80-843XX45 M80-878XX05 n/a B5743-1XX-M-L-3 B5743-842XX45 M80-842XX45 M80-876XX05 n/a B5743-1XX-M-T-0 B5743-852XX42 M80-852XX42 M80-879XX22 n/a B5743-1XX-M-T-1 B5743-882XX42 M80-882XX42 M80-877XX22 n/a B5743-1XX-M-T-2 B5743-852XX45 M80-852XX45 M80-879XX05 n/a B5743-1XX-M-T-3 B5743-882XX45 M80-882XX45 M80-877XX05 n/a B5743-2XX-M-L-0 B5743-841XX42 M80-841XX42 M80-868XX22 n/a B5743-2XX-M-L-1 B5743-851XX42 M80-851XX42 M80-866XX22 n/a B5743-2XX-M-L-2 B5743-841XX45 M80-841XX45 M80-868XX05 n/a B5743-2XX-M-L-3 B5743-851XX45 M80-851XX45 M80-866XX05 n/a B5743-2XX-M-T-0 B5743-854XX42 M80-854XX42 M80-869XX22 n/a B5743-2XX-M-T-1 B5743-853XX42 M80-853XX42 M80-867XX22 n/a B5743-2XX-M-T-2 B5743-854XX45 M80-854XX45 M80-869XX05 n/a B5743-2XX-M-T-3 B5743-853XX45 M80-853XX45 M80-867XX05 www.harwin.com All dimensions in mm.