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datamate
datamate
datamate
CONTENTS
INTRODUCTION & SPECIFICATIONS 2
BRITISH STANDARD DATAMATE 8
L-TEK 10
J-TEK 18
MIX-TEK – 2 ROW 35
MIX-TEK SPECIAL CONTACTS 43
MIX-TEK – 3 ROW (M83) 50
TOOLING 61
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Datamate
RoHS
DATAMATE FEATURES AND BENEFITS
Professional connector system at commercial prices
The 4 finger Beryllium Copper Contact ensures integrity of connection
Proven history in High End Industrial and Mil/Aero applications
Suited for use in environments where high vibration, shock and extremes
of temperature are a consideration
J-Tek and L-Tek fixing variants offer additional security
Customer specific variants available
Mates with known industry equivalents
Superior connector performance (see over)
Subject to continual approval testing
Global distribution network – stocked in depth
Significant future development program
Specialist technical backup
Ideal for COTS applications
Extensive test data available
Complies with BS9525-F0033/MIL C 55302/CECC 75101-008
Datamate Project Involvement:
Delfi-C3 Experimental Satellite
“IceCube” Neutrino telescope
Bowman Military Radio
Airbus A380
Meteor Air to Air Missile
INTRODUCTION
The Datamate range is designed to the meet the exacting requirements of British Standard 9525-F0033,
this conformity is made possible by Harwin’s High reliability four finger Beryllium Copper Contact technology.
The Contact features a 4 finger beryllium copper clip to ensure integrity of connection under the most
severe conditions. The Datamate range is ideal for applications where safety is key, the application is subject
to high loads of vibration and shock or operates in harsh environments.
To satisfy customer demand across all markets Harwin are maintaining
production of leaded components in the Datamate range. Look for the
symbols on the right to determine the order code required.
Solder tails
feature
Tin/Lead.
RoHS compliant
& lead free
process
compliant.
High reliability four finger
Beryllium Copper Contact
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3
SPECIFICATION Datamate
Materials
Mouldings: Glass-filled
thermoplastic UL94V-0
Female Contacts: Brass shell, with beryllium
copper inner contact
Male Contacts: Phosphor bronze
Finish: See individual pages
Electrical
Current (individual contacts
in isolation): At 25°C 3.3A max
At 85°C 2.6A max
All contacts simultaneously: At 25°C 3.0A max
At 85°C 2.2A max
Working Voltage
(at sea level 1013 mbar) 240V d.c. or a.c. peak
Proof voltage
(at sea level 1013 mbar) 360V d.c. or a.c. peak
Contact resistance (initial) 20 milliohms max.
Contact resistance
(after conditioning) 25 milliohms max.
Insulation resistance (intial): 1000 Megohms min at 500V d.c.
Insulation resistance
(after conditioning): 100 Megohms min at 500V d.c.
Mechanical
Durability: 500 operations*
Engaging and separating
force (per contact pair): 2.8N max, 0.2N min (M80-XXX)
1.0N max, 0.2N min (M83-XXX)
Contact retention in moulding: 10N min.
Contact holding force: 0.2N min.
Crimp barrel accommodation: 22 A.W.G. to 28 A.W.G. BS 3G
210 Type A. (16 A.W.G. to 18
A.W.G. for power contacts).
Environmental
Environmental classification: 55/125/56 days at 95% RH
Operational temperature: – 55ºC to 125ºC
Vibration sensitivity: 10Hz to 2000Hz, 0.75mm,
98mm/s2 (10G). duration 6h
Bump severity 390m/s2 (40G), 4000±
10 bumps
Shock severity: 981m/s2 (100G) for 6ms
Acceleration severity: 490m/s2 (50G)
* Datamate has been tested to 5,000 operations, and still performed within Electrical Specifications. Please contact datamate@harwin.com for more information.
POLARISING FEATURES
3 flexible
mating options:
Friction latch,
locking latch
and no latch
A mating
option of
Jackscrews
including
board mount
3 connector
styles in one.
Includes signal,
coax and power
contacts
Single Row
Double Row
Double Row
Double Row
3 – Row (M83)
3 – Row (M83)
1
7
HM1394: M80 L-Tek Single Row Contact Orientation
17
8
14
HM1395: M80 L-Tek Double Row Contact Orientation
HM1396: M80 J-Tek Contact Orientation
1
7
814
1
4
5
8
A
B
C
D
HM1397: M80 Mix-Tek Contact Orientation
1
6
13
18
HM1398: M83 J-Tek Contact Orientation
HM1399: M83 Mix-Tek Contact Orientation
1
8
A
B
C
D
Contact numbering is shown looking onto mating face of male connector.
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Datamate CRIMPING
These instructions cover the use of the following tools (shown on page 61):
Hand Crimp Tool M22520/2-01 Positioners T5747 and Z80-193 Insertion/Extraction tool Z80-280
All crimp and insertion/extraction tools are supplied with instruction sheets. Before starting, assemble the positioner to the crimp tool
(instructions supplied with the crimp tool).
Crimping
Check that your selected cable size is correct to the following table – Harwin recommend PTFE insulated equipment wire to
BS 3G 210 Type A:
Type Wire gauge
(AWG)
Typical
Stranding
Crimp tool
setting
Minimum
pull-off force
Insulator
diameter
Large Bore 22 19/0.15
6
50 Newtons
Ø1.10mm max
Small Bore
24 7/0.2 44 Newtons
26 19/0.1 25 Newtons
28 7/0.125 12.5 Newtons
Cut the end of the cable to give a clean cut end. Strip the end of the cable by 2.00±0.15mm using a PTFE wire stripper, ideally with an
adjustable rotating cutter. This should result in a clean edge to the insulation, and all the strands laying together neatly. If the strands are
disturbed, they can be re-aligned by putting a slight twist into the strand bundle.
Assemble the crimp onto the end of the cable – make sure all the strands are within the crimp body. Look through
the inspection hole in the side of the barrel, to check the ends of the strands are fully inside the barrel. The cable
insulation should also go inside the crimp barrel – see Figure 1.
Position the crimp socket fully into the positioner, by inserting it clip-end first through the crimp tool jaws. Keep a small
amount of pressure on the cable, to ensure it stays inserted in the crimp.
Squeeze the handles of the crimp fully together, until the ratchet releases. The handles will then return to the open
position. Remove the crimped wire, and check the following:
The strands are still visible within the inspection hole
Evenness of crimp indentations, no fractures or rough edges around the crimp
No damage to the rest of the crimp or insulation
Regularly check a sample to ensure the minimum pull-off force is maintained
Crimp Insertion
Attach the correct tool piece to the handle of Z80-280 for inserting your cable size
(check the instruction sheet for further advice).
Place the crimped contact partially in the moulding – this should leave 1.5-2mm
of crimp protruding from the moulding. It is important that the correct position is
found (Figure 2), otherwise the retention shoulder inside the moulding will get
removed when force is applied, and the crimp will not stay in the moulding (Figure 3).
Support the face of the moulding on a solid surface (do not rest the connector on any fitted latches).
Place the insertion tool around the wire and onto the back of the crimp (Figure 4).
Push firmly – there will be an audible click when the socket is correctly seated.
Fig. 1
Fig. 3 – incorrectFig. 2 – correct
Fig. 4
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5
All dimensions in mm.
Datamate
MATING PROFILES
FEMALE
MALE VERTICAL PC TAIL VERTICAL SMT CRIMP
SIL DIL DIL SIL DIL
VERTICAL
PC TAIL
HORIZONTAL
PC TAIL
VERTICAL
SMT
HORIZONTAL
SMT
CRIMP
7.23
7.98
7.85
10.94 Max
7.98
7.23
M80-805
M80-852
M80-877
M80-879
M80-881
M80-882
M80-850
M80-887
M80-840
M80-897
10.2 max.
10.2 max.
M80-888
M80-889
M80-898
M80-899
11.1 max.
13.1 max.
10.50
13.60 max.
10.60
8.45
11.28
M80-681
M80-815
M80-853
M80-854
M80-863
M80-867
M80-869
M80-815
M80-853
M80-854
M80-863
M80-867
M80-869
M80-805
M80-852
M80-877
M80-879
M80-881
M80-882
M80-815
M80-853
M80-854
M80-863
M80-867
M80-869
M80-804
M80-842
M80-843
M80-846
M80-879
M80-878
M80-814
M80-839
M80-841
M80-851
M80-866
M80-868
M80-814
M80-839
M80-841
M80-851
M80-866
M80-868
M80-804
M80-842
M80-843
M80-846
M80-879
M80-878
M80-814
M80-839
M80-841
M80-851
M80-866
M80-868
M80-850
M80-887
M80-840
M80-897 M80-888
M80-889
M80-898
M80-899
M80-681
M80-850
M80-887 M80-888
M80-889
M80-681
M80-826
M80-827
M80-828
M80-826
M80-827
M80-828
M80-826
M80-827
M80-828
M80-850
M80-887 M80-888
M80-889
M80-681
M80-665
M80-666
M80-667
M80-665
M80-666
M80-667
M80-665
M80-666
M80-667
M80-812
M80-813 M80-816
M80-817
M80-850
M80-887 M80-888
M80-889
M80-681
M80-812
M80-813 M80-816
M80-817 M80-812
M80-813 M80-816
M80-817
7.85
11.85
12.45
14.50
6
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All dimensions in mm.
SPECIFICATION
Datamate
FEMALE
MALE VERTICAL PC TAIL VERTICAL SMT CRIMP CRIMP EXTENDED
VERTICAL
PC TAIL
HORIZONTAL
PC TAIL
VERTICAL
SMT
HORIZONTAL
SMT
CRIMP
CRIMP
EXTENDED
M80-500
M80-501
M80-510
M80-511
M80-520
M80-521
M80-402
M80-412
M80-400
M80-401 M80-410
M80-411 M80-460
M80-461 M80-470
M80-471 M80-465
M80-466 M80-475
M80-476
M80-500
M80-501
M80-510
M80-511
M80-520
M80-521
M80-500
M80-501
M80-510
M80-511
M80-520
M80-521
M80-402
M80-412
M80-400
M80-401 M80-410
M80-411 M80-460
M80-461 M80-470
M80-471 M80-465
M80-466 M80-475
M80-476
M80-530
M80-531
M80-540
M80-541
M80-550
M80-551
M80-530
M80-531
M80-540
M80-541
M80-550
M80-551
M80-530
M80-531
M80-540
M80-541
M80-550
M80-551
M80-530
M80-531
M80-540
M80-541
M80-550
M80-551
M80-402
M80-412
M80-400
M80-401 M80-410
M80-411 M80-460
M80-461 M80-470
M80-471 M80-465
M80-466
M80-475
M80-476
M80-502
M80-512 M80-513
M80-522 M80-502
M80-512 M80-513
M80-522 M80-502
M80-512 M80-513
M80-522
M80-502
M80-512
M80-513
M80-522
M80-402
M80-412
M80-400
M80-401
M80-410
M80-411
M80-460
M80-461 M80-470
M80-471 M80-465
M80-466 M80-475
M80-476
M80-532
M80-542 M80-543
M80-552 M80-532
M80-542 M80-543
M80-552 M80-532
M80-542 M80-543
M80-552 M80-532
M80-542 M80-543
M80-552
M80-402
M80-412
M80-400
M80-401 M80-410
M80-411 M80-460
M80-461 M80-470
M80-471 M80-465
M80-466 M80-475
M80-476
M80-560
M80-561 M80-570
M80-571 M80-560
M80-561 M80-570
M80-571 M80-560
M80-561 M80-570
M80-571 M80-560
M80-561 M80-570
M80-571
M80-402
M80-412
M80-400
M80-401 M80-410
M80-411 M80-460
M80-461 M80-470
M80-471 M80-465
M80-466 M80-475
M80-476
M80-565
M80-566 M80-575
M80-576 M80-565
M80-566 M80-575
M80-576 M80-565
M80-566 M80-575
M80-576 M80-565
M80-566 M80-575
M80-576
7.40
7.80
9.85
14.75
M80-500
M80-501
M80-510
M80-511
M80-520
M80-521
10.05
10.45
12.50
17.40
7.60
8.00
10.05
14.95
11.90
12.30
14.35
19.25
10.15
10.55
12.60
17.50
14.95
15.35
17.40
22.30
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7
All dimensions in mm.
Datamate
MATING PROFILES
FEMALE
MALE VERTICAL PC TAIL CRIMP
Mix-Tek 2 Row
VERTICAL
PC TAIL
HORIZONTAL
PC TAIL
CRIMP
FEMALE
MALE VERTICAL PC TAIL CRIMP
Mix-Tek 3 Row
VERTICAL
PC TAIL
HORIZONTAL
PC TAIL
M80-5TXxxXXxx
M80-4TXxxXXxx
M80-5TXxxXXxx
M80-4C1xxXXxx M80-4D1xxXXxx
M80-5LXxxXXxx
M80-4TXxxXXxx
M80-5LXxxXXxx
M80-4C1xxXXxx M80-4D1xxXXxx
M80-5C1xxXXxx M80-5D1xxXXxx
M80-4TXxxXXxx
M80-5C1xxXXxx M80-5D1xxXXxx
M80-4C1xxXXxx M80-4D1xxXXxx
M80-LMTXxxNXX
M83-LFTXxxNXX
M80-LMTXxxNXX
M83-LFC1xxNXX M83-LFD1xxNXX
M80-LMLXxxNXX
M83-LFTXxxNXX
M80-LMLXxxNXX
M83-LFC1xxNXX M83-LFD1xxNXX
7.40
9.85
10.05
12.50
10.15
12.60
10.65
12.85
15.80
18.00
8
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Datamate
Designed for performance critical applications where operation and safety are paramount, BS Datamate delivers the highest
level of quality.
All BS Datamate parts are subject to in process testing and individual inspection by qualified personnel. In addition, independent
third-party test programmes are completed annually and all processes are audited by the British Standard Institute.
BS Datamate assures total security in the knowledge that the product is of the highest calibre.
BRITISH STANDARD 9525-F0033
NUMBER OF ROWS
1 Single Row
2Double Row
TOTAL NUMBER OF CONTACTS
02 to 07, 17 Single Row
04, 06, 08, 10, 12, 14, 16, 18, 20, 26, 34 Double Row
B5XXX – X XX – X – X – X
STYLE NUMBER
B5740 Female Connector Types C and D (crimp)
B5741 Female Connector Types N and T (PC Tail)
B5743 Male Connector Types L and T (PC Tail)
VARIANT
0Unlatched connector,
tin finish PC Tail
1Latched connector, tin finish
PC Tail – Male only
2Unlatched connector,
gold finish PC Tail
3Latched connector, gold finish
PC Tail – Male only
xMale (Plug)
Note: all connectors are gold finish on the contact area.
GENDER
FFemale (Socket)
MMale (Plug)
TERMINATION STYLE
CCrimp 24-28 AWG (Small Bore) –
Female only
DCrimp 22 AWG (Large Bore) – Female only
LThroughboard Solder 90°
(PC Tail Horizontal) – Male only
NThroughboard Solder Straight Short
(PC Tail Vertical) – Female only
TThroughboard Solder Straight
(PC Tail Vertical)
PART NUMBERING SYSTEM
EXAMPLE REFERENCE NO: B5740-216-F-C-2
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9
All dimensions in mm.
Datamate
BRITISH STANDARD 95235-F0033
B5740-1XX-F-C-0 n/a B5740-898XX01 M80-898XX01 n/a
B5740-1XX-F-C-2 n/a B5740-898XX05 M80-898XX05 n/a
B5740-1XX-F-D-0 n/a B5740-899XX01 M80-899XX01 n/a
B5740-1XX-F-D-2 n/a B5740-899XX05 M80-899XX05 n/a
B5740-2XX-F-C-0 n/a B5740-888XX01 M80-888XX01 n/a
B5740-2XX-F-C-2 n/a B5740-888XX05 M80-888XX05 n/a
B5740-2XX-F-D-0 n/a B5740-889XX01 M80-889XX01 n/a
B5740-2XX-F-D-2 n/a B5740-889XX05 M80-889XX05 n/a
n/a B5741-1XX-F-N-0 B5741-614XX42 M80-614XX42 M80-894XX01
n/a B5741-1XX-F-N-2 B5741-614XX45 M80-614XX45 M80-894XX05
n/a B5741-1XX-F-T-0 B5741-840XX42 M80-840XX42 M80-897XX01
n/a B5741-1XX-F-T-2 B5741-840XX45 M80-840XX45 M80-897XX05
n/a B5741-2XX-F-N-0 B5741-615XX42 M80-615XX42 M80-891XX01
n/a B5741-2XX-F-N-2 B5741-615XX45 M80-615XX45 M80-891XX05
n/a B5741-2XX-F-T-0 B5741-850XX42 M80-850XX42 M80-887XX01
n/a B5741-2XX-F-T-2 B5741-850XX45 M80-850XX45 M80-887XX05
n/a B5743-1XX-M-L-0 B5743-843XX42 M80-843XX42 M80-878XX22
n/a B5743-1XX-M-L-1 B5743-842XX42 M80-842XX42 M80-876XX22
n/a B5743-1XX-M-L-2 B5743-843XX45 M80-843XX45 M80-878XX05
n/a B5743-1XX-M-L-3 B5743-842XX45 M80-842XX45 M80-876XX05
n/a B5743-1XX-M-T-0 B5743-852XX42 M80-852XX42 M80-879XX22
n/a B5743-1XX-M-T-1 B5743-882XX42 M80-882XX42 M80-877XX22
n/a B5743-1XX-M-T-2 B5743-852XX45 M80-852XX45 M80-879XX05
n/a B5743-1XX-M-T-3 B5743-882XX45 M80-882XX45 M80-877XX05
n/a B5743-2XX-M-L-0 B5743-841XX42 M80-841XX42 M80-868XX22
n/a B5743-2XX-M-L-1 B5743-851XX42 M80-851XX42 M80-866XX22
n/a B5743-2XX-M-L-2 B5743-841XX45 M80-841XX45 M80-868XX05
n/a B5743-2XX-M-L-3 B5743-851XX45 M80-851XX45 M80-866XX05
n/a B5743-2XX-M-T-0 B5743-854XX42 M80-854XX42 M80-869XX22
n/a B5743-2XX-M-T-1 B5743-853XX42 M80-853XX42 M80-867XX22
n/a B5743-2XX-M-T-2 B5743-854XX45 M80-854XX45 M80-869XX05
n/a B5743-2XX-M-T-3 B5743-853XX45 M80-853XX45 M80-867XX05
BS BS
