TRIM TRIO and SEALOK interconnection system Introduction FCI was created in 1989. The company is now the second largest connector manufacturer in the world and is the only European Company amongst the first 10 worldwide. Its activities are geared towards five major sectors: electronics, industrial, military and aerospace, electrical equipment, microelectronics and automotive. FCI has its headquarters in Paris and employs more than 17,000 people in the world. With more than 60 production plants in 28 countries, FCI accounts for approximately 50% of the total sales of the Framatome Group, of which the FCI company is a subsidiary. TRIM TRIO and SEALOK products are produced by the Interconnections division of FCI. The products are marketed through the International sales organisations of FCI as indicated on the back page of this catalogue. Connectors for Industrial markets FCI Technology and Capability Always attentive to the diversified needs of industrial equipment manufacturers, FCBelgium has developed an unparalleled range of competitive options for signal and power applications addressing electronic controls, scientific and medical instrumentation, servo drives and motors for machine tools and robots. In house capabilities such as research and development, product and tool design, moulding, stamping, plating and assembly, created a substantial knowledge base in material research of advanced plastics and moulding, as well as metal forming and plating techniques, that improve the performance capabilities of our connector products. State-of-the art computer techniques have improved the precision of our connector designs and have reduced the overall cycle for new product developments and design-in projects. FCI Commitment to Quality FCI connectors for the Industrial markets are all produced with modern quality assurance methods to obtain the product reliability required by our customers. This commitment to quality has pursued ISO 9001 certification, ensuring that many aspects of our business are being continuously upgraded and refined to guarantee the continuation of our quality improvement achievements. FCI connects the world Overview G - Bantamate UTG - Metalok Bantam UTP - Full plastic Bantam Description Metal circular connector with metal bayonet coupling system Description Plastic circular connector with metal bayonet coupling system Description Full plastic circular connector with rugged plastic bayonet coupling system Range Shell sizes: Contact arrangements: Range Shell sizes: Contact arrangements: Range Shell sizes: Contact arrangements: 8 8 (4 to 48) 8 11 (3 to 48) 8 10 (3 to 48) Features Derived from MIL - C 26482 Intermateable with UTG / UTP and UTGS IP65 (waterprotected version) - 5 sizes Suitable for EMC requirements Min 500 matings/unmatings Features Derived from MIL - C 26482 Intermateable with UTO / UTP IP65 (waterprotected version) Min 500 matings/unmatings 3 VDE versions, 2 power versions Features Derived from MIL - C 26482 Intermateable with UTO / UTG IP65 (waterprotected version) Min 250 matings/unmatings 2 VDE versions Accessories Different types of cable clamps Shielded cable clamp Dustcaps Discrimination pins Accessories Different types of cable clamps Dustcaps Discrimination pins Accessories Different type of cable clamps Dustcaps Discrimination pins UTGS - Shielded Bantam UTGW - SEALOK MBG - Banatamate II Description Metallised plastic circular connector with metal bayonet coupling system for EMC requirements Description Plastic circular high density connector with metal bayonet coupling system, intermateable with MIL - C - 26482 Series I connectors Description Plastic circular connector with metal quick mating feature Range Shell sizes: Contact arrangements: Range Shell sizes: Contact arrangements: Features Derived from MIL - C 26482 Intermateable with UTO IP65 (waterprotected version) Suitable for EMC requirements Min 500 matings/unmatings 3 VDE versions Accessories Dustcaps Discrimination pins 8 11 (3 to 48) 7 7 (6 to 61) Features Intermateable and intermountable with MIL - C 26482 Series I connectors IP65 (waterprotected version) Min 500 matings/unmatings Military performance levels Accessories Different types of cable clamps Dustcaps Range Shell sizes: Contact arrangements: 5 5 (4 to 46) Features Min 5000 matings/unmatings Quick and easy mating with latching system Accessories Cable clamp Overview MS-M Hyfen series MSO series V35 - DTE/DCE Description High performance rectangular cable connector Description Rectangular boardmount connector to mate with MS-M cable connectors Description Rectangular cable and boardmount connector for V.35 DTE/DCE interface applications Range Shell sizes: Contact arrangements: Range Shell sizes: Contact arrangements: Range 1 shell size with 34 contact positions straight and right angle boardmount connector 8 8 (14 to 104) Features Per MIL - C 28748 Intermateable with MSO Accessories Different types of cable clamps Guide and jackscrew pins Pin protection shrouds Discrimination pins 5 5 straight (9 to 75) 3 right angle (9,18,34) Features Solid machined or stamped and formed contacts Intermateable with MS-M Accessories Guide and jackscrew pins Discrimination pins Features In compliance with international standards of ISO 2593 for TSS V.35 interfacing Solid machined or stamped and formed contacts for boardmount connector Shielded cable and boardmount connectors available Accessories Different type of cable clamps (incl. shielded) Guide and jackscrew pins Pin protection shrouds and discrimination pins SMS - Qikmate cable connectors SMS - Qikmate boardmount PI43 Eurorack connectors Description Low cost rectangular cable connectors for cable to cable and cable to panel applications Description Low cost rectangular boardmount connector to mate with SMS cable connectors Range Shell sizes: Contact arrangements: Range Shell sizes: Contact arrangements: Description Rectangular cable and boardmount connector manufactured to DIN41612 style C dimensions 10 10 (2 to 36) Features Intermateable with SMS Boardmount Moulded-on cable hood No extra hardware required Positive locking with retaining latches Disrrimination cavities in between contact cavities Accessories Pin protection shrouds Discrimination pins Tie wraps 10 10 straight (2 to 36) 4 right angle (3,6,12,18) Features Solid machined or stamped and formed contacts No extra hardware required Intermateable with SMS cable connectors Disrrimination cavities in between contact cavities Accessories Discrimination pins Range 1 shell size with 43 contact positions straight and right angle boardmount connector Features 19" rack mounted Designed to DIN41612 style C dimensions Solid machined contacts for boardmount connector Accessories Cable clamps Locking keys for front and backpanel applications Trim Trio + Sealok In house capabilities R&D Product engineering Tool design Manufacturing engineering Toolroom Moulding Stamping Plating Assembly Index * Circular connectors Circular introduction Metal circular connector Plastic connector with metal coupling system Full plastic circular connector Shielded connectors... how to assemble ... Shielded connectors for EMC requirements Specials Plastic high density connector with metal coupling system Circular accessories Plastic connector with quick mating feature Page Circular introduction G - Bantamate UTG - Metalok Bantam UTP - Full plastic Bantam Shielding, how to assemble... UTGS - Shielded Bantam Circular specials UTGW - Sealok Circular accessories MBG - Bantamate II 1 12 17 21 24 27 31 35 40 48 Rectangular introduction MS-M MS0 V.35 DTE/DCE SMS - Qikmate PI43 52 53 61 66 72 87 * Rectangular connectors Rectangular introduction High performance cable connectors Rectangular boardmount connectors V.35 DTE/DCE interface connectors Economical connectors Eurorack connectors * Contacts Contacts introduction Machined TRIM TRIO contacts Stamped and formed TRIM TRIO contacts Coax TRIM TRIO contacts Stamped and formed SEALOK contacts Fibre optic TRIM TRIO contacts Contacts introduction RM/RC SM-M/SC-M RMDX/RCDX SM-W/SC-W 8012 - Fibre optic 99 103 106 108 114 116 Dicrimination keys 117 Tooling introduction Crimptooling1 119 120 * Accessories Discrimination keys for TRIM TRIO connectors * Tooling Tooling introduction Crimp and extraction tooling for TRIM TRIO and SEALOK contacts 3 Introduction TRIM TRIO - The principle The TRIM TRIO interconnection system is a fully integrated system, in which 4 contact types can be used in a variety of connector styles and sizes, ranging from 1 to 104 contact positions. This interchangeability offers boundless design possibilities with a large commonality throughout the entire range. The commonality in the system is established in: - contact performance and wire range. - configuration of contact cavities in the housings. - crimp tooling - assembly procedures. - quality assurance procedures. - field service and maintenance. - personnel training. Products The contacts, both male and female, accommodate a wire range of AWG14 up to AWG30. The 4 contact families are: - machined contacts for high performance (up to 13 Amp current rating), with gold or tin plating. - stamped and formed two-piece contacts, for more cost effective applications (up to 13 Amp current rating). - subminiature coaxial contacts, in a multi-piece and a mono-crimp version, for coaxial or twisted-pair cables. - Fibre optic contacts to accommodate 1000 plastic fibres with a cable diameter of 2.2 mm. 4 The housings offer many options in contact cavities and backshell possibilities. The main versions are: - circular connectors: - * full metal - * plastic with metal coupling system - * full plastic - * metallised plastic for shielding - * plastic with quick mating feature - rectangular, high performance, rack and panel and printed circuit board versions. - rectangular, low cost, rack and panel and printed circuit board versions. - rectangular connectors for V.35 applications. - rectangular connectors for eurorack applications. * reduced manufacturing methods * standardised operator training * international acceptance (See TRIM TRIO selection matrix on the next page) Reliability The beauty of the TRIM TRIO system means that the 4 contact types can be combined (both male and female) in any TRIM TRIO connector type of any geometry. The keywords in the TRIM TRIO interconnection system are standardisation, versatility, reliability and economy. These words explain why the TRIM TRIO name is so well known, and its connectors are used all over the world. Standardisation * The same contact cavity for each type of housing * identical crimp tooling for all types of contacts except fibre optics Versatility * wide range in current capability * various contact platings * wire and cable accommodations * housings accommodate pin and socket (male and female) contacts * variety of terminations * variations in mounting * number of sizes * discrimination keying * broad range of installation tooling * variety of possible applications * proven materials * guaranteed quality assurance per ISO 9001 certification * rigid inspection procedures * positive polarisation * pin protection * rugged mouldings * restricted entry contacts Economy * * * * * * * * * low assembly cost minimal tooling downtime easy connecting and disconnecting low wiring cost simplified personnel education low inspection cost removable contacts reduced number of components low installed cost Introduction Versatility TRIM TRIO selection matrix 5 Circular Description The TRIM TRIO and SEALOK circular connectors are an integrated group of economical, reliable, versatile standardised connectors for a broad spectrum of interconnection applications. Being derived from MIL-C-26482, input and output connections can be made with a large number of sizes ranging from: 4 to 48 contact positions in TRIM TRIO 4 to 46 contact positions in MBG Bantamate II 6 to 61 contact positions in SEALOK What are the links and differences between TRIM TRIO circular, MBG Bantamate II and SEALOK ? To avoid misunderstandings on the circular connector ranges, it has to be clearly understood that there are inevitable links and differences between all the circular product ranges (see fig). Intermateability * TRIM TRIO circular connectors are available in G, UTG, UTP and UTGS and are fully intermateable, interchangeable and intermountable. * MBG Bantamate II with his unique quick mating feature plus high number of mating cycles is not mateable with other TRIM TRIO circular connectors. * SEALOK is derived from UTG range in TRIM TRIO and is fully intermateable and intermountable with MIL-C-26482 (62GB) and VG-95328 connectors. Contacts * TRIM TRIO and MBG Bantamate II circular connectors are using the size 16 TRIM TRIO contacts available in machined, stamped and formed, coax and fibre optic versions. * SEALOK uses size 20 SEALOK contacts, only available in stamped and formed versions. Accessories * TRIM TRIO and Sealok use the same accessories such as backshells and dustcaps. * MBG Bantamate II has his own backshell Tooling * TRIM TRIO and MBG Bantamate II and SEALOK use all the same crimp barrels per wire size and the same crimptooling. 6 Circular CIRCULAR INTRODUCTION Selection matrix Circular connectors 7 Circular TRIM TRIO Insert arrangements and moulded-in contact identification TRIM TRIO arrangements only available for UTG, UTGS and UTP TRIM TRIO additional arrangements only available for UTG, UTGS and UTP Contact identification positions shown are for mating face of pin contact, connectors, and wire face of socket contact connectors. 8 Circular 10-4 12-88 14-92* 16-19 18-22* 20-30* 22-38* 24-48* CIRCULAR INTRODUCTION Trim Trio G Series Insert Arrangements *Also available in interfacial seal version. To order, add suffix number 21 to standard catalog number. SEALOK insert arrangements Marking on wiring face is moulded-in. Marking on mating face is mouded-in for socket versions. For pin versions, each mating face has an interfacial seal with silkscreen marking. 9 Circular Mating Dimensions TRIM TRIO and SEALOK Shell size 10 12 14 16 18 20 22 24 10-3VDE 18-7 VDE 20-20VDE 10 Dimensions in mm A max. B max. 57 72 74 81 85 88 101 117 123 72 94,5 101 63 67 74 79 84 57 73.5 74 C max. D max. E max. 57.5 72.5 74.0 81 85 89 103 110 127 72.5 95.5 103 63.5 31.8 33 31.8 67.5 76 82 88 57.5 74 76 F max. 24.3 G 0.2 11.4 14.6 26 31.7 34 26 15.4 11.4 17.9 14.6 H max. J max. 106 136 139 153 161 168 191 207 240 136 175 191 118 126 140 151 162 106 133 140 Circular CIRCULAR INTRODUCTION TRIM TRIO cavity dimensions on wire face SEALOK cavity dimensions on wire face TRIM TRIO and SEALOK threading dimensions Shell size Shell thread size for backshells PG - thread on PG cable clamp 10 12 14 16 18 20 22 24 9/16 - 24 UNEF 11/16 - 24 UNEF 13/16 - 20 UNEF 15/16 - 20 UNEF 1-1/16 - 18 UNEF 1-3/16 - 18 UNEF 1-5/16 - 18 UNEF 1-7/16 - 18 UNEF PG9 PG11 PG13.5 PG16 PG21 PG29 11 G - Bantamate Metal circular connector (Suitable for EMC requirements) Description "G" Bantam industrial circular connectors are a range of multiway connectors available in 8 shell sizes and 8 insert arrangements, interchangeable and intermountable with the Trim-Trio "UTG", "UTGS" and "UTP industrial connector families. "G" is equipped with identical shells from military connectors complying to MIL-C-26482 spec. Strong and rugged built to resist every environmental and mechanical requirement for indoor and outdoor applications. In combination with the shielded backshell , "G" offers the perfect solution to EMC requirements. Features and benefits Performance characteristics Construction * Suitable for EMC requirements. * Shielded backshell is independent of the cable diameter and its shielding. * Available in 8 shell sizes and 8 insert arrangements. * Available in plug and receptacle version for both male and female contacts. * Shells and accessories are made from tin plated corrosion resistant Aluminium. * Plastic inserts with flammability rating: UL94-V0. * Alu. bayonet ring: - Metal wave spring loaded. - Locks with audible positive "click" - Assures 500 matings and unmatings Operating temperature: Insulation resistance: Test potential: Durability: Vibration resistance: Thermal shock: Corrosion: Shells and accessories: Alumimium alloy Coupling ring: Aluminium alloy Tri-lock pins: Stainless steel Coupling spring: Spring steel Insert: Glass-filled thermoset UL94-V0 Finish: Cadmium plate (standard) -55C to +125C 5000 M min. 2000 VAC 500 matings and unmatings. Per MIL-STD202 method 204 Per MIL-STD202 method 207 Salt spray per MIL-STD 202 method 101 Shielding effectiveness: 95 dB at 1 Mhz (see shielded connectors section) Degree of protection per DIN 40050: IP65 in mated condition. "21" version used with UTG-PG cable clamp Contact accommodation * "G" connectors accept Trim-Trio crimptype removable snap-lock contacts (see contacts section) * Contacts to be ordered seperately. How to order G 0 A 16 Type: 0-1-2-6-4-3-7-8-9 Termination Class: A-B-F-L-J-JF-P Shell Size: 10-12-14-16-18-20-22-24 Insert Arrangement: 4-88-92-19-22-30-38-48 Contact Type: P: pin - S: socket Insert Polarization: N-W-X-Y-Z Finish: H-E Interfacial Seal (optional): Available in Shell sizes 14, 18, 20, 22 and 24 12 19 P N H 21 G - Bantamate G Cable plug for pin contacts (G6B- - - -P--) Part number Shell size G6B10-4P-G6B12-88P-G6B14-92P-G6B16-19P-G6B18-22P-G6B20-30P-G6B22-38P-G6B24-48P-- 10 12 14 16 18 20 22 24 OA 0.2 21.39 24.74 27.74 31.12 34.09 37.47 40.44 43.99 B max. 31.06mm 1.223 in. Cable plug for socket contacts (G6B- - - -S--) Part number Shell size G6B10-4S-G6B12-88S-G6B14-12S-G6B16-19S-G6B18-22S-G6B20-30S-G6B22-38S-G6B24-48S-- 10 12 14 16 18 20 22 24 OA 0.2 21.39 24.74 27.74 31.12 34.09 37.47 40.44 43.99 B max. 24.18mm 25.93mm 27.53mm 13 G - Bantamate Wall mounting receptacle for pin contacts (G0B- - - -P--) Part number G0B10-4P-G0B12-88P-G0B14-92P-G0B16-19P-G0B18-22P-G0B20-30P-G0B22-38P-G0B24-48P-- Shell size 10 12 14 16 18 20 22 24 A max. 31.29 B C OD E F OG 0.25 0.2 0.15 0.25 *0.25 0.1 14.96 14.99 19.05 22.23 25.40 28.58 31.75 34.93 38.10 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 24.23 26.59 28.98 31.34 33.73 36.91 40.08 43.26 B C OD E F OG 0.25 0.2 0.15 0.25 *0.25 0.1 14.99 19.05 22.23 25.40 28.58 31.75 34.93 38.10 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 24.23 26.59 28.98 31.34 33.73 36.91 40.08 43.26 1.6 10.95 14.12 32.87 2.4 3.05 3.73 Wall mounting receptacle for socket contacts (G0B- - - -S--) Part number G0B10-4S-G0B12-88S-G0B14-92S-G0B16-19S-G0B18-23S-G0B20-30S-G0B22-38S-G0B24-48S-- 14 Shell size 10 12 14 16 18 20 22 24 A max. 24.41 1.6 27.74 10.95 14.12 2.4 29.34 14.96 3.05 3.73 G - Bantamate G Free hanging receptacle for pin contacts (G1B- - - -P--) - suitable for cable to cable applications Part number Shell size G1B10-4P-G1B12-88P-G1B14-92P-G1B16-19P-G1B18-22P-G1B20-30P-G1B22-38P-G1B24-48P-- 10 12 14 16 18 20 22 24 A max. B 0.25 C 0.2 31.29 1.6 2.4 32.87 2.4 2.9 OD 0.15 14.99 19.05 22.23 25.40 28.58 31.75 34.93 38.10 OE max. 24.23 26.59 28.98 31.34 33.73 36.91 40.08 43.26 Free hanging receptacle for pin contacts (G1B- - - -S--) - suitable for cable to cable applications Part number Shell size G1B10-4S-G1B12-88S-G1B14-92S-G1B16-19S-G1B18-22S-G1B20-30S-G1B22-38S-G1B24-48S-- 10 12 14 16 18 20 22 24 A max. 24.41 B 0.25 C 0.2 1.6 2.4 2.4 2.9 27.74 29.34 OD 0.15 14.99 19.05 22.23 25.40 28.58 31.75 34.93 38.10 OE max. 24.23 26.59 28.98 31.34 33.73 36.91 40.08 43.26 15 G - Bantamate Bulk head receptacle for pin contacts (G3B- - - -P--) - suitable for rear panel mounting Part number G3B10-4P-G3B12-88P-G3B14-92P-G3B16-19P-G3P18-23P-G3B20-30P-G3B22-38P-G3B24-48P-- Shell size 10 12 14 16 18 20 22 24 A B 0.15 0.2 14.99 19.05 22.23 25.40 28.58 31.75 34.93 38.10 17.55 D max. F max. 31.29 3.18 32.87 6.35 22.33 23.16 G H K 0.25 *0.2 0.2 27.38 32.16 35.33 38.51 41.68 46.43 49.63 52.78 22.66 27.41 30.61 33.76 36.96 40.11 43.31 48.06 16.64 20.78 23.93 27.08 30.25 33.43 36.60 39.78 Bulk head receptacle for pin contacts (G3B- - - -S--) - suitable for rear panel mounting Part number G3B10-4S-G3B12-88S-G3B14-92S-G3B16-19S-G3P18-23S-G3B20-30S-G3B22-38S-G3B24-48S-- 16 Shell size 10 12 14 16 18 20 22 24 A B 0.15 0.2 14.99 19.05 22.23 25.40 28.58 31.75 34.93 38.10 D max. 17.55 24.41 22.33 27.74 23.16 29.34 F max. 3.18 6.35 G H K 0.25 *0.2 0.2 27.38 32.16 35.33 38.51 41.68 46.43 49.63 52.78 22.66 27.41 30.61 33.76 36.96 40.11 43.31 48.06 16.64 20.78 23.93 27.08 30.25 33.43 36.60 39.78 UTG - Metalok Bantam Plastic connector with metal coupling system Description UTG "UTG" Metalok Bantam plastic industrial circular connectors with metal coupling are a range of multiway connectors to provide the complete answer to the need for leightweight, robust circular connectors. They are available in 8 shell sizes, 11 insert arrangements all intermateable, interchangeable and intermountable with the Trim-Trio "UT0" and "UTP industrial connector families. Features and benefits Performance characteristics Construction * Available in 8 shell sizes and 11 insert arrangements incl. 3 VDE versions and one power version. * Available in plug and receptacle versions for both male and female contacts. * Connectors and accessories are moulded from highly durable glass-filled thermoplastic. * Flammability rating: UL94-V0. * UL approved-file Nr.: E31151 * Metal bayonet ring: - Metal wave spring loaded. - Locks with audible positive "click" - Assures 500 matings and unmatings Operating temperature: -55C to +125C Insulation resistance: 5000 M min. Test potential: 2000 VAC Durability: 500 matings and unmatings. Vibration Per MIL-STD202 resistance: method 204 Thermal Per MIL-STD202 shock: method 207 Degree of protection per DIN 40050: IP65 in mated condition. "H" version used with UTG --PG cable clamp Connector body Glass filled thermoplast UL94-V0 Colour: black Coupling ring: Nickel plated brass Tri-lock pins: Stainless steel Coupling spring: Spring steel Contact accommodation * "UTG" connectors accept Trim-Trio crimptype removable snap-lock contacts (see contact section) * Contacts to be ordered seperately. How to order Connector family : Body variation: UTG UTG 0 6 14 14 12 12 P S N --- --- B B 0 : Wall mounting receptacle 6 : Cable plug 1 : Free hanging receptacle Shell size: Insert arrangement: Type of contacts: P : Pin contacts S : Socket contacts Plating N : Nickelplated bayonet ring (Plug Part Numbers Only) Application No letter : Standard version H : Water protected version (only receptacle) Design variation No letter : Moulded-in contact marking (standard version) Others : Specials versions Packing: No letter: Standard version: Each connector individualy packed in plastic bag B: Bulk packing per qty of 100 pcs 17 UTG - Metalok Bantam Cable plug for pin contacts (UTG6- - - -PN) Part number UTG6104PN / UTG6103PNVDE UTG6128PN UTG61412PN UTG61619PN UTG61823PN / UTG6187PNVDEU UTG62028PN / UTG62020PN UTG62235PN UTG62448PN For bulk packing (qty 100 pcs) add B at the end of cat. Shell size OA 0.2 10 21.6 12 24.8 14 28.0 16 31.2 18 34.3 20 37.5 22 40.7 24 43.9 Nr. eg. UTG61412PNB B max. 31.8 31.8 / 33.0 31.8 / 35.3 31.8 OC 0.15 10.9 13.8 17.0 19.9 22.4 25.6 26.5 31.7 OD 0.15 12.2 15.1 18.3 21.5 24.0 27.2 30.4 33.5 E 0.2 19.1 Cable plug for socket contacts (UTG6- - - -SN) Part number UTG6104SN / UTG6103SNVDE UTG6128SN UTG61412SN UTG61619SN UTG61823SN / UTG6187SNVDEU UTG62028SN / UTG62020SN UTG62235SN UTG62448SN Shell size 10 12 14 16 18 20 22 24 OA 0.2 21.6 24.8 28.0 31.2 34.3 37.5 40.7 43.9 For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTG61412SNB 18 B max. 23.9 / 26.75 23.9 23.9 / 29.0 24.9 26.2 OC 0.15 10.9 13.8 17.0 19.9 22.4 25.6 28.5 31.7 OD 0.15 12.2 15.1 18.3 21.5 24.0 27.2 30.4 33.5 E 0.2 19.1 UTG - Metalok Bantam UTG Wall mounting receptacle for pin contacts (UTG0- - - -P) Part number UTG0104P / UTG0103PVDE UTG0128P UTG01412P UTG01619P UTG01823P / UTG0187PVDEU UTG02028P / UTG02020P UTG02235P UTG02448P Shell size 10 12 14 16 18 20 22 24 A max. B C OD E F OG OH OJ 0.15 0.2 0.15 0.25 *0.25 0.1 0.1 0.1 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 3.9 17.3 21.8 25.0 28.1 31.3 34.5 37.7 40.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 2.3 31.7 31.7/34.0 33.3/34.3 33.3 11.3 2.5 11.3/17.9 14.5 3.5 15.3 3.2 For waterprotected version add "H" behind "P" e.g. UTG01412PH For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTG01412PB Wall mounting receptacle for socket contacts (UTG0- - - -S) Part number UTG0104S / UTG0103SVDE UTG0128S UTG01412S UTG01619S UTG01823S / UTG0187SVDEU UTG02028S / UTG02020S UTG02235S UTG02448S Shell size A max. 10 12 14 16 18 20 22 24 24.3/27.6 B C OD E F OG OH OJ 0.15 0.2 0.15 0.25 *0.25 0.1 0.1 0.1 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 17.3 21.8 25.0 28.1 31.3 34.5 37.7 40.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 2.3 24.3 24.3/30.4 27.0 28.0 30.4 11.3 2.5 11.3/17.9 14.5 3.5 15.3 3.2 3.9 For waterprotected version add "H" behind "P" e.g. UTG01412SH For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTG01412SB 19 UTG - Metalok Bantam Free hanging receptacle for pin contacts (UTG1- - - -P) Part number UTG1104P / UTG1103PVDE UTG1128P UTG11412P UTG11619P UTG11823P / UTG1187PVDEU UTG12028P / UTG12020P UTG12235P UTG12448P Shell size 10 12 14 16 18 20 22 24 A max. B 0.15 31.7 C 0.2 8.65 5.0 31.7/34.0 33.3/34.3 33.3 8.65/15.35 12.05 13.85 OD 0.15 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 OE 0.15 19.5 23.5 27.0 30.0 33.0 36.5 39.5 42.5 For waterprotected version add "H" behind "P" e.g. UTG11412PH For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTG11412PB Free hanging receptacle for socket contacts (UTG1- - - -S) Part number UTG1104S / UTG1103SVDE UTG1128S UTG11412S UTG11619S UTG11823S / UTG1187SVDEU UTG12028S / UTG12020S UTG12235S UTG12448S Shell size A max. 10 12 14 16 18 20 22 24 24.3/27.6 0.15 24.3 C 0.2 8.65 5.0 24.3/30.4 8.65/15.35 12.05 25.9 For waterprotected version add "H" behind "P" e.g. UTG11412SH For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTG11412SB 20 B 13.85 OD 0.15 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 OE 0.15 19.5 23.5 27.0 30.0 33.0 36.5 39.5 42.5 UTP - Full plastic Bantam Full plastic circular Trim Trio connector Description UTP "UTP" full plastic industrial circular connectors are a range of multiway connectors. "UTP" provides the complete answer to the need for economical leightweight, robust circular connectors and is unique in offering a plastic bayonet coupling ring incorporating a metal wave spring, which locks with an audible positive "click". It is available in 8 shell sizes, 10 insert arrangements all intermateable, interchangeable and intermountable with the Trim-Trio "UT0" (full metal) and "UTG" (plastic with metal coupling ring) industrial connector families. Features and benefits Performance characteristics Construction * Available in 8 shell sizes and 10 insert arrangements incl. 2 VDE versions. * Available in plug and receptacle versions for both male and female contacts. * Connectors and accessories are moulded from highly durable glass-filled thermoplastic. * Flammability rating: UL94-V0. * Plastic bayonet ring: - Vibration proof thermoplast - Metal wave spring loaded. - Locks with audible positive "click" Operating temperature: -55C to +125C Insulation resistance: 5000 M min. Test potential: 2000 VAC Durability: 250 matings and unmatings. Degree of protection per DIN 40050: IP65 in mated condition. "H" version used with UTG-PG cable clamp Connector, Bayonet ring and accessories Gass filled thermoplast UL94-V0 Colour: black Coupling spring: Spring steel Contact accommodation * "UTP" connectors accept Trim-Trio crimptype removable snap-lock contacts (see contacts section) * Contacts to be ordered seperately. How to order Connector family : Body variation: UTP UTP 0 6 14 14 12 12 P S H --- B B 0 : Wall mounting receptacle 6 : Cable plug Shell size: Insert arrangement: Type of contacts: P : Pin contacts S : Socket contacts Application No letter : Standard version H : Water protected version (only receptacle) Design variation No letter : Moulded-in contact marking (standard version) Others : Specials versions Packing: No letter: Standard version: Each connector individualy packed in plastic bag B: Bulk packing per qty of 100 pcs 21 UTP - Full plastic Bantam Cable plug for pin contacts (UTP6- - - -P) Part number UTP6104P / UTP6103PVDE UTP6128P UTP61412P UTP61619P UTP61823P / UTP6187PVDEU UTP62028P UTP62235P UTP62448P Shell size O A 0.2 10 12 14 16 18 20 22 24 26.7 31.4 34.5 37.8 40.8 43.9 47.0 50.1 B max. 31.8 31.8 / 33.0 31.8 OC 0.15 10.9 13.8 17.0 19.9 22.4 25.6 28.5 31.7 OD 0.15 12.2 15.1 18.3 21.5 24.0 27.2 30.4 33.5 OE 0.2 19.1 For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTP61412PB Cable plug for socket contacts (UTP6- - - -S) Part number UTP6104S / UTP6103SVDE UTP6128S UTP61412S UTP61619S UTP61823S / UTP6187SVDEU UTP62028S UTP62235S UTP62448S Shell size O A 0.2 10 12 14 16 18 20 22 24 26.7 31.4 34.5 37.8 40.8 43.9 47.0 50.1 For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTP61412SB 22 B max. 23.9 23.9 / 29.0 24.9 26.2 OC 0.15 10.9 13.8 17.0 19.9 22.4 25.6 28.5 31.7 OD 0.15 12.2 15.1 18.3 21.5 24.0 27.2 30.4 33.5 OE 0.2 19.1 UTP - Full plastic Bantam UTP Wall mounting receptacle for pin contacts (UTP0- - - -P) Part number UTP0104P / UTP0103PVDE UTP0128P UTP01412P UTP01619P UTP01823P / UTP0187PVDEU UTP02028P UTP02235P UTP02448P Shell size 10 12 14 16 18 20 22 24 A max. B C OD E F OG OH OJ 0.15 0.2 0.15 0.25 *0.25 0.1 0.1 0.1 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 2.3 31.7 11.3 31.7/34.0 2.5 33.3 3.5 11.3/17.9 14.5 15.3 3.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 3.2 For waterprotected version add "H" behind "P" e.g. UTP01412PH For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTP01412PB Wall mounting receptacle for socket contacts (UTP0- - - -S) Part number UTP0104S / UTP0103SVDE UTP0128S UTP01412S UTP01619S UTP01823S / UTP0187SVDEU UTP02028S UTP02235S UTP02448S Shell size A max. 10 12 14 16 18 20 22 24 24.3/27.6 B C OD E F OG OH OJ 0.15 0.2 0.15 0.25 *0.25 0.1 0.1 0.1 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 2.3 24.3 24.3/30.4 27.0 28.0 30.4 11.3 2.5 11.3/19.7 14.5 3.5 15.3 3.2 3.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 For waterprotected version add "H" behind "P" e.g. UTP01412SH For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTP01412SB 23 Shielded connectors Shielded circular TRIM TRIO connectors UT0 and UTGS Description With the increasing coverage of the electromagnetic spectra and the constantly increasing use of electronic hardware, the need for control on electronic equipment to operate in electromagnetically noisier environments and greater control is one of the main issues. More and more electronic equipment will be required to meet an EMC (Electro Magnetic Compatibility) specification which controls the level of EM emmisions being upset by interfering RF (Radio Frequency) and EM (Electro Magnetic) fields. A full solution to the problem consists in the consideration of each and every aspect within a design, starting at the board level and working outwards through the connector to the enclosure and then on to the power supply and signal cabling. As a result, UT0 and UTGS are available with shielded backshells including a " two conical ferrule shielding system". Shielding effectiveness is a functional method to characterise the shield leakage, since it offers us the relation between the measured power progression from shielding leakage and the reference power delivered to the test-cel Formula: Shielding effectiveness in dB Test set-up The measurements are performed with the triaxial setup. The connectors are embedded in a rectangular testcell (see picture) For the circular connectors an inner conductor is contructed to obtain a 50( coaxial transmission line, to which a power level Pin is delivered. The shield of the connector and the walls from the triaxial cell form the second coaxial transmission line. The output power Pout at one end of the short-circuited second transmission line is measured with a spectrum analyser. From the average of these quantities, the shielding effectiveness is calculated (see formula and resulting chart). 24 Shielding effectiveness chart for UT0 and UTGS Shielded connectors SHIELDED CONNECTORS How to assemble shielded connectors ... Put all parts over the cable, including the coupling ring, as shown on the picture. Strip the outer jacket with the dimensions given in the table. Recommended cable strip dimensions Bend the braid backwards over the cable jacket. Strip the wires (refer to contact section). Crimp the contacts. Insert contact into connector. Slide inner shielding ferrule over the connector. Bend the braid back over the conical part of the inner shielding ferrule. Cut the shield so that it does not pass the front edge as shown Wrap shielding around inner shielding ferrule using a conductive tape. .Make sure that the braid is wrapped equally around the ferrule to avoid misalignment when assembled. 25 Shielded connectors How to assemble shielded connectors ... (cont.) Slide coupling ring forwards over the connector. Slide outer shielding ferrule over the shield. Push the cable a little foreward to avoid stress on wires, contact and braid after tightening the PG-tube. Screw the PG-tube onto the connector using a strap wrench. Put the plug in an empty receptacle and fix the receptacle in a bench. Tighten the PG-tube with the recommended torque moments given in table and prevent the cable of twisting. For Strap wrench and torque meters cosult factory. Screw the sealing and the PG-nut into the PG-tube to achieve sealing. Tighten up cable clamp. Note: Tightening the PG-tube with its PG-nut and sealing might twist the braid. Recommended torque moments to tighten PG-tube onto connector. Shielded connector in assembled condition. 26 UTGS - Shielded Bantam Metallised plastic connector for EMC requirements UTGS Description "UTGS" Shielded Bantam are a range of industrial circular connectors suitable for EMC requirements. It is a range of multiway connectors available in 8 shell sizes and 13 insert arrangements all intermateable, interchangeable and intermountable with the Trim-Trio "UT0" metal connector families. Finding its origin in the "UTG" range, "UTGS" keeps the metal locking system, whilst the connectors are selectively metallised. This together with a new shielded backshell offers a competent, reliable, user friendly and cost effective solution . Features and benefits Performance characteristics Construction * Suitable for EMC requirements. * Shielded backshell is independent from the cable diameter and its shielding. * Available in 8 shell sizes and 13 insert arrangements incl. 3 VDE versions and one power version. * Available in plug and receptacle versions for both male and female contacts. * Connectors are moulded from highly durable glass-filled thermoplastic. Selectively nickel plated * Flammability rating: UL94-V0. * Metal bayonet ring: - Metal wave spring loaded. - Locks with audible positive "click" - Assures 500 matings and unmatings Operating temperature: Insulation resistance: Test potential: Durability: Vibration resistance: Thermal shock: Corrosion: Connector body Glass filled thermoplast UL94-V0 Colour: black Selectively nickel plated Coupling ring: Nickel plated brass Tri-lock pins: Stainless steel Coupling spring: Spring steel Shielded backshell : Nickel plated Aluminium alloy. -55C to +125C 5000 M min. 2000 VAC 500 matings and unmatings. Per MIL-STD202 method 204 Per MIL-STD202 method 207 Salt spray per MIL-STD 202 method 101 Shielding effectiveness: 95 dB at 1 Mhz (See shielded connectors section) Degree of protection per DIN 40050: IP65 in mated condition. "H" version Contact accommodation * "UTGS" connectors accept Trim-Trio crimp-type removable snap-lock contacts (see contact section) * Contacts to be ordered seperately. How to order Connector family: Body variation: UTGS UTGS 0 6 PG 14 14 12 12 P S H - - N N B - 0 : Wall mounting receptacle 6 : Cable plug 1 : Free hanging receptacle Shielded backshell: Shell size: Insert arrangement: Type of contacts: P : Pin contacts S : Socket contacts Application: No letter : Standard version H : Water protected version (only receptacle) Design variation: No letter : Moulded-in contact marking ( standard version) others : Special versions Plating: N : Nickel plated Packing: No letter: Standard version: Each connector individualy packed in plastic bag B: Bulk packing per qty of 100 pcs 27 UTGS - Shielded Bantam Shielded cable plug for pin contacts (UTGS6PG- - - -PN) Part number UTGS6PG104PN / UTGS6PG103PNVDE UTGS6PG128PN UTGS6PG1412PN UTGS6PG1619PN UTGS6PG1823PN / UTGS6PG187PNVDEU UTGS6PG2028PN / UTGS6PG2020PN UTGS6PG2235PN UTGS6PG2448PN Shell size A 10 12 14 16 18 20 22 24 70/74.1 74 81 84 88/94.4 101 107 120 B C 0.2 52.2/56.3 53.2 58.2 61.2 65.2/71.6 70.9 76.9 81.9 D Max. 31.8 19.1 31.8/33.0 31.8/35.3 31.8 OE F 0.15 0.15 Max cable O 12.2 15.1 18.3 21.5 24.0 27.2 30.4 33.5 21.6 24.8 28.0 31.2 34.3 37.5 40.7 43.9 11.0 13.5 14.5 16.5 16.5 22.0 22.0 29.5 Max cable O - For ass'y procedure see shielded connectors section For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTGS6PG1412PNB Shielded cable plug for socket contacts (UTGS6PG- - - -SN) Part number UTGS6PG104SN / UTGS6PG103SNVDE UTGS6PG128SN UTGS6PG1412SN UTGS6PG1619SN UTGS6PG1823SN / UTGS6PG187SNVDEU UTGS6PG2028SN / UTGS6PG2020SN UTGS6PG2235SN UTGS6PG2448SN Shell size 10 12 14 16 18 20 22 24 A B C 0.2 70 / 74.1 52.2 / 56.3 74 53.2 81 58.2 84 61.2 88 / 94.4 65.2 / 71.6 101 70.9 107 76.9 120 81.9 - For ass'y procedure see shielded connectors section For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTGS6PG1412SNB 28 D Max. OE F 0.15 0.15 23.9/26.8 12.2 15.1 18.3 21.5 24.0 27.2 30.4 33.5 21.6 24.8 28.0 31.2 34.3 37.5 40.7 43.9 23.9 19.1 23.9/29.0 24.9 26.2 11.0 13.5 14.5 16.5 16.5 22.0 22.0 29.5 UTGS - Shielded Bantam UTGS Shielded wall mounting receptacle for pin contacts (UTGS0- - - -PN) Part number UTGS0104PN / UTGS0103PNVDE UTGS0128PN UTGS01412PN UTGS01619PN UTGS01823PN / UTGS0187PNVDEU UTGS02028PN / UTGS02020PN UTGS02235PN UTGS02448PN Shell size 10 12 14 16 18 20 22 24 A max. B C OD E F OG OH OJ 0.15 0.2 0.15 0.25 0.25 0.1 0.1 0.1 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 3.9 17.3 21.8 25.0 28.1 31.3 34.5 37.7 40.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 2.3 31.7 31.7/34.0 33.3/34.3 33.3 11.3 2.5 11.3/17.9 14.5 3.5 15.3 3.2 For waterprotected version add "H" behind "P" e.g. UTGS01412PHN For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTGS01412PNB Shielded wall mounting receptacle for socket contacts (UTGS0- - - -SN) Part number UTGS0104SN / UTGS0103SNVDE UTGS0128SN UTGS01412SN UTGS01619SN UTGS01823SN / UTGS0187SNVDEU UTGS02028SN / UTGS02020SN UTGS02235SN UTGS02448SN Shell size A max. 10 12 14 16 18 20 22 24 24.3/27.6 B C OD E F OG OH OJ 0.15 0.2 0.15 0.25 0.25 0.1 0.1 0.1 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 17.3 21.8 25.0 28.1 31.3 34.5 37.7 40.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 2.3 24.3 24.3/30.4 27.0 28.0 30.4 11.3 2.5 11.3/17.9 14.5 3.5 15.3 3.2 3.9 For waterprotected version add "H" behind "P" e.g. UTGS01412SHN For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTGS01412SNB 29 UTGS - Shielded Bantam Shielded free hanging receptacle for pin contacts (UTGS1PG- - - -PN) Part number UTGS1PG104PN / UTGS1PG103PNVDE UTGS1PG128PN UTGS1PG1412PN UTGS1PG1619PN UTGS1PG1823PN / UTGS1PG187PNVDEU UTGS1PG2028PN / UTGS1PG2020PN UTGS1PG2235PN UTGS1PG2448PN Shell size A B 10 12 14 16 18 20 22 24 70 / 74.1 74 81 84 88 / 94.4 101 107 120 52.2 / 56.3 53.2 58.2 61.2 65.2 / 71.6 70.9 76.9 81.9 C max 31.7 31.7 / 34.0 33.3 D 0.15 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 O E 0.2 8.65 8.65 / 15.35 12.05 13.85 For waterprotected version add "H" behind "P" e.g. UTGS1PG1412PHN For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTGS1PG1412PNB Shielded free hanging receptacle for socket contacts (UTGS1PG- - - -SN) Part number UTGS1PG104SN / UTGS1PG103SNVDE UTGS1PG128SN UTGS1PG1412SN UTGS1PG1619SN UTGS1PG1823SN / UTGS1PG187SNVDEU UTGS1PG2028SN / UTGS1PG2020SN UTGS1PG2235SN UTGS1PG2448SN Shell size A B C max D 0.15 10 12 14 16 18 20 22 24 70 / 74.1 74 81 84 88 / 94.4 101 107 120 52.2 / 56.3 53.2 58.2 61.2 65.2 / 71.6 70.9 76.9 81.9 24.3 / 27.6 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 For waterprotected version add "H" behind "P" e.g. UTGS1PG1412SHN For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTGS1PG1412SNB 30 24.3 24.3 / 30.4 25.9 O E 0.2 8.65 8.65 / 15.35 12.05 13.85 Specials - TRIM TRIO CIRCULAR SPECIALS TRIM TRIO special circular connectors for: * Mixed power / signal * Boardmount applications Description Based upon design-in projects, this range of special connectors is an extension of the long established and popular TRIM TRIO circular connector series, but with the advantage of offering a number of additional features. Features and benefits TRIM TRIO connectors suitable for mixed power / signal application. TRIM TRIO connectors with preloaded stamped and formed contacts for boardmount application Design-in flexibility of TRIM TRIO UTG size 24-7 with mixed power / signal contacts. UTG size 18-7 with mixed power / signal contacts. UTP7 size 12-8 receptacle for boardmount applications Description UTG size 24-7 is a standard shell size 24 connector with a modified insert arrangement to accept 7 power contacts of 3.6mm and 2 TRIM TRIO signal contacts. The power contacts are suitable for currents up to 44 Amps. The central contact cavity is advanced moulded for grounding purposes. UTG size 24-7 is VDE 0110 group C - 660V approved. Description UTG size 18-7 is a standard shell size 18 connector with a modified insert arrangement to accept 2 power contacts of 2.4mm and 5 TRIM TRIO signal contacts. The power contacts are suitable up to 26 Amps and the housings are moulded to obtain 2 mating levels. UTG size 18-7 is per VDE 0110 group C 380V Description UTP7 size 12-8 is a receptacle with a central bulkhead instead of the standard square flange with 4 mounting holes. This central bulkhead receptacle is suitable for rear panel mounting and is preassembled with size 16 stamped and formed dipsolder contacts. The receptacle is standard supplied with a ferrite ring at the back of the connector for EMC regulations. Typical performance characteristics VDE 0110 Group C - 660 V approved. Central power cavity is advanced for grounding purposes. For further characteristics refer to UTG series. Construction Refer to UTG series. Power contacts 3.6mm for up to 44 Amps Power contacts of 3.6mm are available as standard contacts from the 8P/8PM series. Contacts are for AWG 10, 12 and 14. For all further information such as references, plating, crimptooling and extraction tooling refer to the 8P / 8GN catalog. TRIM TRIO size 16 signal contacts Trim-Trio crimp-type removable snap-lock contacts (refer to TRIM TRIO contacts section) * Contacts to be ordered seperately Typical performance characteristics Per VDE 0110 Group C - 380 V. 2 mating levels. For further characteristics refer to UTG series. Construction Refer to UTG series. Power contacts 2.4mm for up to 26 Amps Power contacts of 2.4mm are available as standard contacts from the 8P/8PM series. Contacts are for AWG 26 up to AWG 14. For all further information such as references, plating, crimptooling and extraction tooling refer to the 8P / 8GN catalog. Typical performance characteristics Ferrite ring at the back of the connector for EMC regulations. IP67 in mated conditions. For further characteristics refer to UTP series. Construction Refer to UTP series. Performance characteristics for size 16 stamped and formed dipsolder contacts Current rating 5 Amps Contact resistance 6 m Plating: 0.4 Au min in contact area, SnPb on solder tail. TRIM TRIO size 16 signal contacts Trim-Trio crimp-type removable snap-lock contacts (refer to TRIM TRIO contacts section) * Contacts to be ordered seperately * For receptacle without ferrite ring, right-angle solder tails or other plating specifications, consult factory 31 Specials - TRIM TRIO UTG size 24-7 with mixed power / signal contacts Cable plug connector for pin contacts. Part number: UTG6247PN Cable plug connector for socket contacts. Part number: UTG6247SN Panel mount receptacle for pin contacts. Part number: UTG0247P Panel mount receptacle for socket contacts. Part number: UTG0247S 32 Specials - TRIM TRIO CIRCULAR SPECIALS UTG size 18-7 with mixed power / signal contacts Cable plug connector for pin contacts. Part number: UTG6187PNVDE34 Cable plug connector for socket contacts. Part number: UTG6187SNVDE34 Panel mount receptacle for pin contacts. Part number: UTG0187PVDE34 Panel mount receptacle for socket contacts. Part number: UTG0187SVDE34 33 Specials - TRIM TRIO UTP7 size 12-8 receptacle for boardmount applications Bulkhead panelmount receptacle with straight stamped and formed male dipsolder contacts. Part Number: UTP7128PHSE30K9 Bulkhead panelmount receptacle with right angle stamped and formed male dipsolder contacts. Part Number: Consult factory 34 UTGW - SEALOK Plastic high density connector with metal coupling UTGW Intermateable with MIL-C-26482 VG-95328 62GB Description "UTGW" SEALOK industrial circular connectors are a range of multiway connectors, using N20 SM-W/SC-W SEALOK contacts with a pin diameter of .040" (1.0mm). This high density connector provides the complete answer to the need for leightweight, robust and economical circular connectors intermateable and intermountable with MIL-C-26482 Series I. 62GB and VG-95328 connectors. Features and benefits Performance characteristics Construction * Available in 7 shell sizes and 7 insert arrangements. * Intermateable with MIL-C-26482 series I, 62GB and VG-95328 connectors. * Plastic connector with metal coupling system. * Available in cable plug, wall mounting receptacle and free hanging receptacle versions for both male and female contacts. * Connectors and accessories are moulded from highly durable glass-filled thermoplastic. * Flammability rating: UL94-V0. * Bayonet ring: - Metal wave spring loaded. - Locks with audible positive "click" * Interfacial seal on pin mating face for the ultimate in environmental protection. * Interfacial seals have silkscreened cavity marking. Operating temperature: Insulation resistance: Test potential: Durability: Vibration resistance: Thermal shock: Salt spray: Connector body Glass filled thermoplast UL94-V0 Colour: black Interfacial seal: Neoprene rubber Coupling ring: Nickel plated brass Tri-lock pins: Stainless steel Coupling spring: Spring steel -55C to +125C 5000 M min. 2000 V RMS 500 matings and unmatings. Per MIL-STD1344A Mehod 2004, Condition III Per MIL-STD1344A Method 2005, Condition A Per MIL-STD1344A Method 1001, 48 hrs (mated) Degree of protection per DIN 40050: IP67 in mated condition used with UTG-ST + UTG-PG cable clamp Contact accommodation * "UTGW" connectors only accept SEALOK crimp type removable snap-lock SM-W / SC-W contacts (see contacts section) * Contacts to be ordered seperately. How to order Connector family Body variation: UTGW UTGW 0 6 14 14 19 19 P S 1 1 B B 0 : Wall mounting receptacle 6 : Cable plug 1 : Free hanging receptacle Shell size: Insert arrangements: Type of contacts: P : Pin contacts S : Socket contacts Design variation: 1 : Interfacial sealing Packing: No letter: Standard version: Each connector individualy packed in plastic bag B: Bulk packing per qty of 100 pcs 35 UTGW - SEALOK Cable plug for pin contacts (UTGW6- - - -P1) Part number UTGW6106P1 UTGW61210P1 UTGW61419P1 UTGW61626P1 UTGW62041P1 UTGW62255P1 UTGW62461P1 Shell size OA 10 12 14 16 20 22 24 0.2 21.6 24.8 28.0 31.2 37.5 40.7 43.9 B Max. 31.8 OC 0.15 10.9 13.8 17.0 19.9 25.6 26.5 31.7 OD 0.15 12.2 15.1 18.3 21.5 27.2 30.4 33.5 E 0.2 19.1 For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTGW61419P1B Cable plug for socket contacts (UTGW6- - - -S1) Part number UTGW6106S1 UTGW61210S1 UTGW61419S1 UTGW61626S1 UTGW62041S1 UTGW62255S1 UTGW62461S1 Shell size 10 12 14 16 20 22 24 OA 0.2 21.6 24.8 28.0 31.2 37.5 40.7 43.9 For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTGW61419S1B 36 B Max. 23.7 24.9 26.2 OC 0.15 10.9 13.8 17.0 19.9 25.6 26.5 31.7 OD 0.15 12.2 15.1 18.3 21.5 27.2 30.4 33.5 E 0.2 19.1 UTGW - SEALOK UTGW Wall mounting receptacle for pin contacts (UTGW0- - - -P1) Part number UTGW0106P1 UTGW01210P1 UTGW01419P1 UTGW01626P1 UTGW02041P1 UTGW02255P1 UTGW02461P1 Shell size 10 12 14 16 20 22 24 A Max. B 0.15 C 0.2 2.3 31.7 11.3 14.5 33.3 3.5 15.3 OD 0.15 E 0.25 F 0.25 OG 0.1 OJ 0.1 15.0 19.0 22.2 25.3 31.7 34.9 38.0 18.3 20.6 23.0 24.6 29.4 31.8 34.9 23.8 26.2 28.6 31.0 36.5 39.7 42.9 3.2 3.9 15.1 18.2 21.4 24.6 30.9 34.1 37.3 OD 0.15 E 0.25 F 0.25 OG 0.1 OJ 0.1 15.0 19.0 22.2 25.3 31.7 34.9 38.0 18.3 20.6 23.0 24.6 29.4 31.8 34.9 23.8 26.2 28.6 31.0 36.5 39.7 42.9 3.2 15.1 18.2 21.4 24.6 30.9 34.1 37.3 For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTGW01419P1B Wall mounting receptacle for socket contacts (UTGW0- - - -S1) Part number UTGW0106S1 UTGW01210S1 UTGW01419S1 UTGW01626S1 UTGW02041S1 UTGW02255S1 UTGW02461S1 Shell size 10 12 14 16 20 22 24 A Max. B 0.15 C 0.2 2.3 24.3 11.3 27.0 28.0 30.4 14.5 3.5 15.3 3.9 For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTGW01419S1B 37 UTGW - SEALOK Free hanging receptacle for pin contacts (UTGW1- - - -P1) Part number UTGW1106P1 UTGW11210P1 UTGW11419P1 UTGW11626P1 UTGW12041P1 UTGW12255P1 UTGW12461P1 Shell size 10 12 14 16 20 22 24 A Max. B 0.15 31.7 C 0.2 OD 0.15 OE 0.15 13.85 15.0 19.0 22.2 25.3 31.7 34.9 38.0 19.5 23.5 27.0 30.0 36.5 39.5 42.5 C 0.2 OD 0.15 OE 0.15 15.0 19.0 22.2 25.3 31.7 34.9 38.0 19.5 23.5 27.0 30.0 36.5 39.5 42.5 8.65 5.0 12.05 33.3 For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTGW11419P1B Free hanging receptacle for socket contacts (UTGW1- - - -S1) Part number UTGW1106S1 UTGW11210S1 UTGW11419S1 UTGW11626S1 UTGW12041S1 UTGW12255S1 UTGW12461S1 Shell size 10 12 14 16 20 22 24 A Max. 24.3 8.65 5.0 12.05 25.9 For bulk packing (qty 100 pcs) add B at the end of cat. Nr. eg. UTGW11419S1B 38 B 0.15 13.85 UTGW - SEALOK Intermateable cross reference list SEALOK versus MIL-C-26482 series 1 UTGW6106P1 UTGW61210P1 UTGW61419P1 UTGW61626P1 UTGW62041P1 UTGW62255P1 UTGW62461P1 UTGW6106S1 UTGW61210S1 UTGW61419S1 UTGW61626S1 UTGW62041S1 UTGW62255S1 UTGW62461S1 UTGW0106P1 UTGW01210P1 UTGW01419P1 UTGW01626P1 UTGW02041P1 UTGW02255P1 UTGW02461P1 UTGW0106S1 UTGW01210S1 UTGW01419S1 UTGW01626S1 UTGW02041S1 UTGW02255S1 UTGW02461S1 Description Crimp 26482 S1 Solder 26482 S1 Cable plug for pin contacts MS3126*106P MS3126*1210P MS3126*1419P MS3126*1626P MS3126*2041P MS3126*2255P MS3126*2461P MS3116*610P MS3116*1210P MS3116*1419P MS3116*1626P MS3116*2041P MS3116*2255P MS3116*2461P Cable plug for socket contacts MS3126*106S MS3126*1210S MS3126*1419S MS3126*1626S MS3126*2041S MS3126*2255S MS3126*2461S MS3116*610S MS3116*1210S MS3116*1419S MS3116*1626S MS3116*2041S MS3116*2255S MS3116*2461S Wall mounting receptacle for pin contacts MS3120*106P MS3120*1210P MS3120*1419P MS3120*1626P MS3120*2041P MS3120*2255P MS3120*2461P MS3110*610P MS31101210P MS3110*1419P MS3110*1626P MS3110*2041P MS3110*2255P MS3110*2461P Wall mounting receptacle for socket contacts MS3120*106S MS3120*1210S MS3120*1419S MS3120*1626S MS3120*2041S MS3120*2255S MS3120*2461S MS3110*610S MS3110*1210S MS3110*1419S MS3110*1626S MS3110*2041S MS3110*2255S MS3110*2461S UTGW Sealok P/N *Adaptable to standard 26482 termination 39 Circular - accessories Plastic cable clamp with strain relief (UTG - - AC) Part number UTG10AC UTG12AC UTG14AC UTG16AC UTG18AC UTG20AC UTG22AC UTG24AC Shell size Cable range O 10 12 14 16 18 20 22 24 3.0 - 8.7 3.0 - 12.8 4.0 - 13.8 5.0 - 17.0 5.0 - 19.0 5.0 - 21.0 5.0 - 23.0 8.0 - 27.0 OA 0.4 21.0 24.0 27.0 30.2 33.3 36.5 39.7 42.9 L 0.5 40.0 40.0 46.0 46.0 50.0 55.0 60.0 65.0 Plastic cable clamp with strain relief nut for waterprotected (IP65) applications (UTG - - PG) Part number UTG10PG UTG12PG UTG14PG UTG16PG UTG18PG UTG20PG UTG22PG UTG24PG Shell size Sealing* outer dia x inner dia's 10 12 14 16 18 20 22 24 13.5 x 5 x 8 16 x 7 x 10.5 x 13 18.5 x 7 x 105 x 13 x 16 20.5 x 8 x 10.5 x 13 x 16 20.5 x 8 x 10.5 x 13 x 16 26 x 11 x 15 x 18 x 22 26 x 11 x 15 x 18 x 22 35 x 19 x 23 x 27 x 31 L 1 54 57 62 68 71 82 88 103 *In order to accommodate different cable dia's, the sealing exisits of different layers which can be pulled out easily. 40 A 0.5 21.0 24.0 27.0 30.2 33.3 36.5 39.7 42.9 Circular - accessories CIRCULAR ACCESSORIES Plastic cable clamp with strain relief nut for waterprotected (IP65) applications (UTG--ST) Part number UTG10ST UTG12ST UTG14ST UTG16ST UTG18ST UTG20ST UTG22ST UTG24ST Shell size Cable range 10 12 14 16 18 20 22 24 2-6 3-7 6-9 7 - 12 9 - 16 13 - 20 Dia. A 21.0 24.0 27.0 30.2 33.3 36.5 39.7 42.9 0.5 L 1 64 64 69 72 76 80 86 91 41 Circular - accessories Right angle wall mounting adaptor for receptacle connectors (UT0--RA--) Part number UT010RAT UT012RAT UT014RAT UT016RAT UT018RAT UT020RAT UT022RAT UT024RAT Shell size A 10 12 14 16 18 20 22 24 0.5 43.8 46.2 48.6 51.0 53.3 56.5 59.7 62.9 OB 0.25 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 OC 0.25 18.2 20.5 22.9 24.5 26.9 29.2 31.6 34.8 OD 0.1 14.8 17.9 21.1 24.3 27.5 30.6 33.8 37.0 OW OJ 0.1 14.9 18.0 21.2 24.4 27.6 30.7 33.9 37.1 3.2 3.9 Standard plating is tin. For black anodised plating replace "T" by "AB" e.g. UT012RAAB For waterprotected version with O-seals add "H" e.g. UT012HRAT or UT012HRAAB Metal shrink boot adaptor (UTG--AD) Part number UTG10AD UTG12AD UTG14AD UTG16AD UTG18AD UTG20AD UTG22AD UTG24AD Shell size O A0.2 10 12 14 16 18 20 22 24 21.0 24.0 27.0 30.0 33.3 36.5 39.7 42.9 Standard plating is anodised black. For tin plating add "T" at the end of the part number e.g. UTG12ADT 42 0.1 B 19.2 21.5 22.8 21.9 Circular - accessories CIRCULAR ACCESSORIES Metal cable clamp with strain relief (U--ACT) Part number U10ACT U12ACT U14ACT U16ACT U18ACT U20ACT U22ACT U24ACT Shell size A0.2 L 10 12 14 16 18 20 22 24 16.7 20.2 23.1 26.2 29.7 32.6 35.8 39.2 41.2 41.0 46.0 49.3 53.5 56.6 58.6 62.6 0.3 Metal cable clamp with strain relief nut for waterprotected applications (UT0--PGT) Part number UT010PGT UT012PGT UT014PGT UT016PGT UT018PGT UT020PGT UT022PGT UT024PGT Shell size Sealing* outer dia x inner dia's L 1 A 10 12 14 16 18 20 22 24 13.5 x 5 x 8 16 x 7 x 10.5 x 13 18.5 x 7 x 105 x 13 x 16 20.5 x 8 x 10.5 x 13 x 16 20.5 x 8 x 10.5 x 13 x 16 26 x 11 x 15 x 18 x 22 26 x 11 x 15 x 18 x 22 35 x 19 x 23 x 27 x 31 53 57 62 68 71 82 88 103 16.7 20.1 23.0 26.2 29.6 32.5 35.7 39.2 0.25 *In order to accommodate different cable dia's, the sealing exisits of different layers which can be pulled out easily. 43 Circular - accessories Shielded cable clamp only suitable for UTGS connectors (UTGS----PGN) Part number For pin contacts For socket contacts UTGS10PGN UTGS12PGN UTGS14PGN UTGS16PGN UTGS18PGN UTGS20PGPN UTGS20PGSN UTGS22PGPN UTGS22PGSN UTGS24PGPN UTGS24PGSN Shell Sealing* size OA L outer dia x inner dia's 10 12 14 16 18 20 22 24 8.8 12.0 14.4 16.4 16.8 22.3 22.3 30.0 54 57 62 68 71 82 88 103 13.5 x 5 x 8 16 x 7 x 10.5 x 13 18.5 x 7 x 105 x 13 x 16 20.5 x 8 x 10.5 x 13 x 16 20.5 x 8 x 10.5 x 13 x 16 26 x 11 x 15 x 18 x 22 26 x 11 x 15 x 18 x 22 35 x 19 x 23 x 27 x 31 *In order to accommodate different cable dia's, the sealing exisits of different layers which can be pulled out easily. Shielded cable clamp only suitable for UT0 connectors (UT0S----PG00T) Part number For pin contacts For socket contacts UT0S10PG00T UT0S12PG00T UT0S14PG00T UT0S16PG00T UT0S18PG00T UT0S20PGP00T UT0S20PGS00T UT0S22PGP00T UT0S22PGS00T UT0S24PGP00T UT0S24PGS00T Shell Sealing* size OA L outer dia x inner dia's 10 12 14 16 18 20 22 24 8.8 12.0 14.4 16.4 16.8 22.3 22.3 30.0 54 57 62 68 71 82 88 103 13.5 x 5 x 8 16 x 7 x 10.5 x 13 18.5 x 7 x 105 x 13 x 16 20.5 x 8 x 10.5 x 13 x 16 20.5 x 8 x 10.5 x 13 x 16 26 x 11 x 15 x 18 x 22 26 x 11 x 15 x 18 x 22 35 x 19 x 23 x 27 x 31 *In order to accommodate different cable dia's, the sealing exisits of different layers which can be pulled out easily. 44 Circular - accessories CIRCULAR ACCESSORIES Metal right angle cable clamp with strain relief (L--LE) Part number L10LE L12LE L14LE L16LE L18LE L20LE L22LE L24LE shell size A max B max C max Cable range 10 12 14 16 18 20 22 24 18.3 21.4 24.7 27.7 31.0 34.1 37.4 40.4 61.4 63.1 66.6 76.2 81.6 83.1 87.4 87.4 64.0 66.0 75.8 79.2 96.3 97.9 106.6 108.2 7.2 - 11.1 9.9 - 14.2 13.0 - 15.8 14.6 - 19.0 17.8 - 23.8 17.8 - 23.8 19.0 - 31.7 19.0 - 31.7 45 Circular - accessories Environmental dustcap for plugs (UTG6--DCG) Part number Shell size A max. UTG610DCG UTG612DCG UTG614DCG UTG616DCG UTG618DCG UTG620DCG UTG622DCG UTG624DCG 10 12 14 16 18 20 22 24 20.0 24.0 27.5 30.5 33.5 36.5 40.0 43.0 B 20.8 22.5 For dustcap without chain skip "G" e.g. UTG612DC Metal environmental dustcap for receptacles (UTG--DCG) Part number Shell size A max. UTG10DCG UTG12DCG UTG14DCG UTG16DCG UTG18DCG UTG20DCG UTG22DCG UTG24DCG 10 12 14 16 18 20 22 24 20.8 24.9 28.1 31.3 34.4 37.6 40.8 43.9 For dustcap without chain skip "G" e.g. UTG12DC 46 Circular - accessories CIRCULAR ACCESSORIES Plastic environmental dustcap for receptacles (UTP--DCG) Part number Shell size UTP10DCG UTP12DCG UTP14DCG UTP16DCG UTP18DCG UTP20DCG UTP22DCG UTP24DCG 10 12 14 16 18 20 22 24 OA B max. 0.2 26.7 31.4 34.5 37.8 40.8 43.9 47.0 50.1 19.3 20.0 20.2 21.8 For dustcap without chain skip "G" e.g. UTP12DC Sealing for square flange receptacle (UTFD1-B) Part number UTFD12B UTFD13B UTFD14B UTFD15B UTFD16B UTFD17B UTFD18B UTFD19B shell size O F 0.1 R 0.25 S 0.25 10 12 14 16 18 20 22 24 15.9 19.0 22.2 25.4 28.6 31.8 34.9 38.1 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 OV 3.3 4.0 47 MBG - Bantamate II Plastic connector with quick mating feature Description The BANTAMATE II cylindrical plastic connector has been designed for use in applications requiring a high number of mating cycles and rapid connections and disconnections. Bantamate II meets minimum durability requirements of 5000 mating/unmating cycles by using a unique contact wiping system consisting of a lubricant saturated foam pad bonded to a spring loaded stripper plate within the receptacle or plug. On mating, the stripper plate is pushed deep into the connector wiping a thin film of lubricant onto the male contacts. A distinctive shape provides mating ease in blind or difficult to reach applications. Some typical applications would include test equipment, medical diagnostic equipment, or any of the hardware interconnections found in the modern electronic office. Features and benefits * 5000 mating / unmating cycles * Lubricated male contacts with spring actuated foam plate * Quick and easy installation with latching mechanism * Easy mating due to the positive polarisation, even in blind spots * Unmated male contacts are protected by the spring actuated plate * Available with 4, 12, 19, 30, and 46 contact positions. * Applicable for front or rear panel mounting as well as free hanging applications * UL recognised File number E31151 * CSA certified LR54977 Performance characteristics Construction Operating temperature: Insulation resistance: Test potential: Durability: Vibration resistance: Thermal shock: Humidity: Connector body and strain relief: Glass filled thermoplast UL94-V0 Colour: black Locking latch Stainless steel, and hook: passivated Compression Spring: Music wire, Nickel plated Lubricating pad: Polyurethane foam Rivet: Brass, Tin plated Strain relief screws:Steel, Cadmium plated -55C to +125C 5000 M min. 2000 VAC Min. 5000 matings cycles 5-50Hz, 0,5 dA; 8 hours axis 5 cycles -55C to +105C 10 days at 85% RH, +85C Contact accommodation * "MBG" connectors accept Trim-Trio crimp-type removable snap-lock contacts (see contact section) * Contacts to be ordered seperately. How to order Connector family MBG Insert arrangement: 4, 12, 19, 30, 46 positions Body variation: P: Plug body R: Receptacle body S: Strain relief Design variation: 1: Standard version with male contacts in receptacle 11: Reversed version with male contacts in plug 48 12 P 1 MBG - Bantamate II MBG Female plug connector for socket contacts (MBG--P1) - Standard version Male plug connector for pin contacts (MBG--P11) - Reversed version Female plug Part number OA Male plug B 0.25 0.25 MBG4P1 MBG4P11 15.08 21.90 MBG12P11 19.43 27.25 MBG19P11 22.83 30.53 MBG30P11 27.94 35.51 MBG46P1 34.42 41.91 MBG12P1 MBG19P1 MBG30P1 MBG46P1 Panel mounting male receptacle connector for pin contacts (MBG--R1) - Standard version Panel mounting female receptacle connector for socket contacts (MBG--R11) - Reversed version Part number Male Receptacle Female Receptacle O A 0.25 B max. C MBG4R11 23.90 18.08 31.45 37.36 20.07 29.46 MBG12R11 32.49 26.54 30.76 36.86 24.64 34.93 MBG19R11 32.44 26.54 34.04 40.13 27.86 38.10 MBG30R11 35.61 28.65 38.00 44.91 38.10 43.31 MBG46R11 42.24 35.13 46.94 54.05 39.70 49.61 0.18 D 0.30 OE 0.18 F max. MBG4R1 MBG12R1 MBG19R1 MBG30R1 MBG46R1 49 MBG - Bantamate II Strain relief (MBG--S1) Part number OC OD E F MBG4S1 MBG12S1 MBG19S1 MBG30S1 MBG30S2 MBG46S1 12.2 18.8 21.3 26.7 26.7 15.0 21.1 24.4 29.0 29.0 20.1 26.4 29.0 34.5 34.5 Not available 5.3 7.9 9.4 16.3 15.9 Insert arrangements and moulded-in contact identification Contact identification positions shown are for mating face of plug and wiring face of receptacle. 50 Cable range O G Cable range O G side A side B 8.51/6.35 11.30/7.65 13.08/8.66 19.02/15.88 12.67/10.01 - 14.99/11.38 17.53/13.12 22.86/19.05 15.85/12.70 MBG - Bantamate II MBG Panel cut-out dimensions for receptacle - Standard version (MBG--R1) Part number MBG4R1 MBG12R1 MBG19R1 MBG30R1 MBG46R1 Fig. J K L M N 1 2 2 2 2 20.86 25.30 28.50 33.73 40.36 27.41 32.74 35.89 40.97 47.22 18.08 26.54 31.45 30.76 34.04 38.00 46.94 10.16 11.65 13.32 15.49 18.85 28.65 35.13 Panel cut-out dimensions for receptacle - Reversed version (MBG--R11) Part number MBG4R11 MBG12R11 MBG19R11 MBG30R11 MBG46R11 Fig. J K L M N 1 2 2 2 2 20.86 25.30 28.50 33.73 40.36 27.41 32.74 35.89 40.97 47.22 18.08 26.54 31.45 30.76 34.04 38.00 46.94 10.16 11.65 13.32 15.49 18.85 28.65 35.13 51 Rectangular Overview rectangular TRIM TRIO connectors Selection matrix Rectangular connectors 52 MS-M - Hyfen rectangular High performance hyfen rectangular cable connectors Description Features and benefits Performance characteristics Construction * Connectors supplied pre-assembled except for panel mount versions. * Available in 14-20-26-34-42-50-75 and 104 positions. * 34 contact positions suitable for V.35 applications (see V.35 section) * Full range of accessories available including hoods, strain relief clamps, guide pins, jackscrews and pin protection shrouds. * MS-M hyfen complies with NFC 93426 HE 621-622 and MIL-C-28748 specifications. Operating temperature: Insulation resistance: Test potential: Durability: Connector Material : Glass filled Phenolic Flammability rating : UL94-V0 Hoods: Aluminium alloy - anodized Cable clamps: Stainless steel Polarizing hardware: Brass nickel plated Shrouds: Aluminium alloy colour less anodized Vibration resistance Shock: -55C to +125C 5000 M min. 2000 VAC 500 matings and unmatings. Per MIL-STD 202 method 204 Per MIL-C-STD 202 method 207 MS-M MSM rectangular connectors offers an extremely reliable, rugged, and versatile connection system . They are a range of multiway connectors available in 8 sizes from 14 to 104 positions. MS-M cable connectors can be offered with a full range of hardware and accessories. Guiding pins and sockets, turnable jackscrews, a variety of cable hoods, pin protection shrouds and discrimination pins make this connector range a truly versatile system. Contact accommodation * "MS-M" Hyfen connectors accept TrimTrio crimp-type removable snap-lock contacts (see contact section) * Contacts to be ordered seperately. How to order Series MS MSD Connector Density: 14-20-26-34-42-50-75 Plug/Receptacle: PM-RM 14 PM 1 S9 Variation Number: Accessories/Shroud: 53 MS-M - Hyfen rectangular Contact arrangement The contact position identification letters or numbers shown in the above diagrams apply to MS-M plug and receptacle connectors. Dimensionally, corresponding types of plug and receptacle mouldings are the same and differ only in that the contact position lettering/numbering of the plug (MS-PM) is a mirror image of that of the receptacle (MS-RM). Note that pins and/or sockets can be used in either the plug or receptacle moulding. Note: 54 Contact identification is shown for wiring face of the receptacle and mating face at plug connector. MS-M - Hyfen rectangular Panel mount connectors with guiding hardware (MS--M1) Part number Plug version for Receptacle version for male contacts female contacts MS14PM1 MS14RM1 MS20PM1 MS20RM1 MS26PM1 MS26RM1 MS34PM1 MS34RM1 MS42PM1 MS42RM1 MS50PM1 MS50RM1 MS75PM1 MS75RM1 A B D E 23.8 31.75 33.3 42.8 50.55 57.95 31.8 39.65 41.3 50.8 58.65 65.85 20.1 27.95 27.2 35.7 42.95 50.85 11.7 11.7 15.0 19.05 Fig. 1-2 18.95 28.1 1-3 Fig. MS-M Connector size 14 20 26 34 42 50 75 (*) Complete part number with "S" for connector with protective shroud. Panel mount connectors with fixed jackscrew hardware (MS--M58) Connector size 14 20 26 34 42 50 75 Part number Plug version for Receptacle version for male contacts female contacts MS14PM58 MS14RM58 MS20PM58 MS20RM58 MS26PM58 MS26RM58 MS34PM58 MS34RM58 MS42PM58 MS42RM58 MS50PM58 MS50RM58 MS75PM58 MS75RM58 A B D E 23.8 31.75 33.3 42.8 50.55 57.95 31.8 39.65 41.3 50.8 58.65 65.85 20.1 27.95 27.2 35.7 42.95 50.85 11.7 11.7 15.0 19.05 18.95 28.1 1-2 1-3 (*) Complete part number with "S" for connector with protective shroud. 55 MS-M - Hyfen rectangular Cable connector with metal butterfly hood and guiding hardware (MS--M120) Connector size 14 20 26 34 42 50 75 Part number Plug version for Receptacle version for male contacts female contacts MS14PM120 MS14RM120 MS20PM120 MS20RM120 MS26PM120 MS26RM120 MS34PM120 MS34RM120 MS42PM120 MS42RM120 MS50PM120 MS50RM120 MS75PM120 MS75RM120 A B E G max. 23.8 31.75 33.3 42.8 50.55 57.95 31.8 39.65 41.3 50.8 58.65 65.85 11.7 14.7 H S max. R max. 8.5 8 8.5 9 13 48.7 15.0 19.05 18 22.2 10 56.7 18.95 28.1 31.8 16 19.5 21 Fig. 1-2 11 1-3 (*) Complete part number with "S" for connector with protective shroud. Cable connector with metal butterfly hood and fixed jackscrew hardware (MS--M140) Connector size 14 20 26 34 42 50 75 Part number Plug version for Receptacle version for male contacts female contacts MS14PM140 MS14RM140 MS20PM140 MS20RM140 MS26PM140 MS26RM140 MS34PM140 MS34RM140 MS42PM140 MS42RM140 MS50PM140 MS50RM140 MS75PM140 MS75RM140 A B E G max. 23.8 31.75 33.3 42.8 50.55 57.95 31.8 39.65 41.3 50.8 58.65 65.85 11.7 14.7 (*) Complete part number with "S" for connector with protective shroud. 56 H S max. R max. 8.5 8 8.5 9 13 48.7 15.0 19.05 18 22.2 10 56.7 18.95 28.1 31.8 16 19.5 21 Fig. 1-2 11 1-3 MS-M - Hyfen rectangular MSD104 receptacle cable connector with central jackscrew (MS104RM-) Connector size Part number Orientation of guide sockets 104 MSD104RM489 A, B, C, D MS-M Other orientations of guide sockets on request MSD104 plug cable connector without cable clamp (MS104PM-) Connector size Part number Orientation of guide sockets 104 MSD104PM494 A, B, C, D Other orientations of guide sockets on request 57 MS-M - Hyfen rectangular MS104 cable connector with cable clamp (MS104PM-) Connector size Part number Orientation of guide pins 104 MS104PM494(*)GE10 A, B, C, D Other orientations of guide sockets on request (*) Complete part number with "S" for connector with protective shroud. MS-M panel cut-out dimensions 58 Connector size Fig. A B C D E F 14 20 26 34 42 50 75 104 1 or 2 1 or 2 2 or 3 4 4 4 4 5 12.45 12.45 15.75 20.83 28.70 28.20 36.60 43.70 51.56 23.80 31.75 33.32 42.82 50.55 57.95 49.30 56.90 64.30 6.35 11.89 55.63 63.50 72.64 14.22 12.70 19.40 20.62 19.81 29.08 29.46 MSO - Rectangular boardmount Rectangular boardmount connectors to mate with MSM cable connectors Description The MSO series, derived from the MSM series, is for straight or right-angled application on a printed circuit board. Pre-assembled MSO connectors with pin or socket N(16 contacts are intermateable with the existing MSM rectangular cable connectors. The N 16 TRIM TRIO .0625" (1.6mm) diameter contacts are available in either solid machined or stamped and formed versions. The polarizing hardware can be delivered in either guiding or jackscrew versions. * Connectors supplied pre-assembled with dip solder contacts. * Contacts available in solid machined or stamped and formed version. * Available in 9-18-34-50-75 positions. * For right-angled versions, there is a choice of 9-18 and 34 contact positions. * 34 contact positions suitable for V.35 applications (see section V.35) * Polarising hardware prevent mismating. * UL94-V0 rated thermoplast. Performance characteristics Operating temperature: Current rating: Contact resistance: Insulation resistance: Test potential: Operating voltage: Durability: -55C to +125C 7.5 Amp 3 m 5000 M min. 2000 VAC Construction Intermateability Connector Material : Glass filled polysulfone Flammability rating : UL94-V0 Polarizing hardware: Brass nickel plated Contacts: High conductive copper alloy * "MSO" with pre-assembled contacts are intermateable with the "MSM" rectangular cable connectors equipped with Trim-Trio crimp-type removable snap-lock contacts (see contact section) * Contacts to be ordered seperately. Plating table Plating for solid machined contacts: No digit (std) = Min. 0.4 Gold all over, over Nickel. J = Gold flash all over, over Nickel. T = 3 - 5 Tin all over Plating for Stamped and formed contacts : K9 (std) = Min. 0.4 Gold in contact area, 3 - 5 SnPb on solder tail. T = 3 - 5 Tin all over 750 V RMS 500 matings and unmatings. How to order Connector family MSO 34 M R G 58 SE1 K9 Contact arrangement N 16 contacts Type of housing P: Plug body with male contacts R: Receptacle body with female contacts Contact termination K: straight dipsolder G: Right angle dipsolder Type of hardware 1: Guide pin and socket 58:Threaded jackscrew pin and socket Design variation E1: Solid machined contacts SE1:stamped and formed contacts Plating indication 59 MSO Features and benefits MSO - Rectangular boardmount Straight boardmount with guiding hardware (MSO--M-K1--) Part number connector size 9 18 34 50 75 Version with solid machined contacts male MSO9MPK1E1 MSO18MPK1E1 MSO34MPK1E1 MSO50MPK1E1 MSO75MPK1E1 Version with stamped and formed contacts female MSO9MRK1E1 MSO18MRK1E1 MSO34MRK1E1 MSO50MRK1E1 MSO75MRK1E1 For other platings: See plating table. male MSO9MPK1SE1K9 MSO18MPK1SE1K9 MSO34MPK1SE1K9 MSO50MPK1SE1K9 MSO75MPK1SE1K9 female MSO9MRK1SE1K9 MSO18MRK1SE1K9 MSO34MRK1SE1K9 MSO50MRK1SE1K9 MSO75MRK1SE1K9 A B C 9.5 15.2 19.0 18.9 19.4 33.3 25.4 50.8 65.8 42.8 57.9 Other solder tail lengths on request Selective loading on request Straight boardmount with jackscrew hardware (MSO--M-K58--) Part number connector size 9 18 34 50 75 Version with solid machined contacts male MSO9MPK58E1 MSO18MPK58E1 MSO34MPK58E1 MSO50MPK58E1 MSO75MPK58E1 For other platings: See plating table. 60 female MSO9MRK58E1 MSO18MRK58E1 MSO34MRK58E1 MSO50MRK58E1 MSO75MRK58E1 Version with stamped and formed contacts male MSO9MPK58SE1K9 MSO18MPK58SE1K9 MSO34MPK58SE1K9 MSO50MPK58SE1K9 MSO75MPK58SE1K9 female MSO9MRK58SE1K9 MSO18MRK58SE1K9 MSO34MRK58SE1K9 MSO50MRK58SE1K9 MSO75MRK58SE1K9 Other solder tail lengths on request A B C 9.5 15.2 19.0 18.9 19.4 33.3 25.4 50.8 65.8 42.8 57.9 Selective loading on request MSO - Rectangular boardmount Right angle boardmount with guiding hardware (MSO--M-G1--) Part number 9 18 34 Version with solid machined contacts male MSO9MPG1E1 MSO18MPG1E1 MSO34MPG1E1 Version with stamped and formed contacts female MSO9MRG1E1 MSO18MRG1E1 MSO34MRG1E1 For other platings: See plating table. male MSO34MPG1SE1K9 A B C D E F female 33.3 23.0 38.0 16.0 10.0 25.4 18.0 MSO34MRG1SE1K9 50.8 19.3 55.5 20.5 10.5 42.8 Other solder tail lengths on request Selective loading on request Right angle boardmount with jackscrew hardware (MSO--M-G58--) Part number connector size 9 18 34 Version with solid machined contacts male MSO9MPG58E1 MSO18MPG58E1 MSO34MPG58E1 For other platings: See plating table. female MSO9MRG58E1 MSO18MRG58E1 MSO34MRG58E1 Version with stamped and formed contacts male MSO34MPG58SE1K9 A B C D E F female 33.3 23.0 38.0 16.0 10.0 25.4 18.0 MSO34MRG58SE1K9 50.8 19.3 55.5 20.5 10.5 42.8 Other solder tail lengths on request Selective loading on request 61 MSO connector size MSO - Rectangular boardmount MSO recommended drilling hole pattern Size 9 Size 18 62 MSO - Rectangular boardmount MSO recommended drilling hole pattern MSO Size 34 Size 50 Size 75 63 V.35 - interface connectors V.35 DTE/DCE Interface connectors Description The Telecommunications Standardization Sector TSS V.35, formerly CCITT V.35 is the international standard termed "Data Transmission at 48 Kbps using 60-108 Khz Group-Band Circuits. It makes use of a 34 contact connection system specially designed to be used for DTE/DCE that interface to high speed digital carriers found in computer, modem and telecommunication industries. Being part of the TRIM TRIO wide range of high reliable rectangular connectors, MSO34 (boardmount connectors) and MS34 (cable connectors) are in complete compliance to this specification. To meet this specification, insulators have been manufactured with 34 contact positions which can be loaded with the international accepted N 16 TRIM TRIO .0625" (1.6mm) diameter contacts. The boardmount connectors (MSO34) are available in straight and right angle versions equipped with either solid machined or stamped and formed male / female contacts. Filtered connectors are under development. The cable connectors (MS34) can be offered with a full range of hardware and accessories. Guiding pins and sockets, turnable jackscrew system, different cable hoods with strain relief, pin protection shrouds and discrimination pins make this connector range as complete as possible. Features and benefits * Complete compliance with International Standards of ISO 2593 for TSS V.35 (formerly CCITT V.35) interfacing. * In compliance with NFC 93426 - HE621622 and MIL-C-28748 specifications. * UL recognised. * UL94-V0 rated thermoplastic * Boardmount connectors supplied preassembled with dipsolder contacts in either: - Male or female contacts. - Machined or stamped and formed contacts * either: - Straight or right-angled * Stamped and formed contacts have selective tin plating on solder tails, thus eliminating extra flux operations. * Selective loading possible on request. * Filtered versions are under development. Intermateability All the references mentioned are perfectly intermateable, provided that 1 mated pair exists out of a plug half and a receptacle half. Mated pairs can be made for following applications: - Cable to cable - Cable to panel - Cable to straight or right-angled boardmount Technical data on MSO34 PC-Boardmount connectors Performance characteristics Performance characteristics Operating temperature: -55C to +125C Current rating: 7.5 Amp Contact resistance: 3m Operating voltage: 750 V RMS Insulation resistance: 5000 M min. Test potential: 2000 VAC Durability: 500 matings and unmatings. Operating temperature: Insulation resistatance: Test potential: Durability: Vibration resistance: Shock: -55C to +125C 5000 M min. 2000 VAC 500 matings and unmatings. Per MIL-STD 202 method 204 Per MIL-STD 202 method 207 Plating table Plating for solid machined contacts: No digit (std) = Min. 0.4 Gold all over, over Nickel. J = Gold flash all over, over Nickel. T = 3 - 5 Tin all over Plating for Stamped and formed contacts : K9 (std) = Min. 0.4 Gold in contact area, 3 - 5 SnPb on solder tail. T = 3 - 5 Tin all over Construction Material : Glass-reinforced thermoplastic Flammability rating : UL94-V0 Polarising hardware: Brass nickel plated Contacts: High conductive copper alloy 64 Technical data on MS34 Cable connectors Contact accommodation * "MS" Cable connectors accept Trim Trio crimp-type removable snap-lock contacts * Contacts to be ordered separately Construction Connector body: Glass-reinforced Phenolic Flammability rating : UL94-V0 Cable hoods: Aluminium alloy or Polyamide 6.6 Cable clamps: Stainless steel Protection Shrouds: Aluminium alloy Polarising hardware: Brass nickel plated V.35 - interface connectors MSO34 Straight boardmount connectors Part number Version with Version with solid machined contacts stamped and formed contacts MSO34MPK1E1 MSO34MPK1SE1K9 Guide pin, guide socket and male contacts MSO34MRK1E1 MSO34MRK1SE1K9 Guide pin, guide socket and female contacts MSO34MPK58E1 MSO34MPK58SE1K9 Jackscrew pin, jackscrew socket and male contacts MSO34MRK58E1 MSO34MRK58SE1K9 For other platings: See plating table Jackscrew pin, jackscrew socket and female contacts Other solder tail lengths on request Selective loading on request MSO34 Right-angled boardmount connectors Part number Version with Version with solid machined contacts stamped and formed contacts MSO34MPG1E1 Description MSO34MPG1SE1K9 Guide pin, guide socket and male contacts MSO34MRG1E1 MSO34MRG1SE1K9 Guide pin, guide socket and female contacts MSO34MPG58E1 MSO34MPG58SE1K9 Jackscrew pin, jackscrew socket and male contacts MSO34MRG58E1 MSO34MRG58SE1K9 For other platings: See plating table Jackscrew pin, jackscrew socket and female contacts Other solder tail lengths on request Selective loading on request 65 V.35 Description V.35 - interface connectors MSO34 Shielded right-angle boardmount connectors (under development) For availability consult factory Under development 66 V.35 - interface connectors MS34 Cable connectors without strain relief hood Part number Version with female contacts Description MS34PM1(*)GE00 MS34RM1(*)GE00 Guide pin and guide socket. No strain relief hood. MS34PM58(*)GE00 MS34RM58(*)GE00 Jackscrew pin and jackscrew socket. No strain relief hood. MS34PM007(*)GE00 MS34RM007(*)GE00 Turnable jackscrew pin and turnable jackscrew socket. No strain relief hood. (*) Complete catalogue number with " S " for connector with protective shroud. MS34 Cable connectors with cable clamp Part number Version with male contacts Version with female contacts Description MS34PM117(*)GE00 MS34RM117(*)GE00 Guide pin, guide socket and cable clamp MS34PM127(*)GE00 MS34RM127(*)GE00 Jackscrew pin, jackscrew socket and cable clamp MS34PM107(*)GE10 MS34RM107(*)GE10 Turnable jackscrew pin, turnable jackscrew socket and cable clamp. (*) Complete catalogue number with "S" for connector with protective shroud. 67 V.35 Version with male contacts V.35 - interface connectors MS34 Cable connectors with metal butterfly hood Part number Version with male contacts Version with female contacts Description MS34PM120(*)GE00 MS34RM120(*)GE00 Guide pin, guide socket and butterfly hood MS34PM140(*)GE00 MS34RM140(*)GE00 Jackscrew pin, jackscrew socket and butterfly hood. MS34PM124(*)GE16 MS34RM124(*)GE16 Turnable jackscrew pin, turnable jackscrew socket and butterfly hood. (*) Complete catalogue number with "S" for connector with protective shroud. MS34 Cable connectors with plastic suitcase hood Part number Version with male contacts Version with female contacts Description MS34PMEH2(*) MS34RMEH2(*) Guide pin, guide socket and plastic suitcase hood. MS34PMEH3(*) MS34RMEH3(*) Jackscrew pin, jackscrew socket and plastic suitcase hood. MS34PMEH0(*) MS34RMEH0(*) Turnable jackscrew pin, turnable jackscrew socket and plastic suitcase hood. (*) Complete catalogue number with "S" for connector with protective shroud. 68 V.35 - interface connectors MS34 Cable connector with metal suitcase hood Part number Version with female contacts Description MS34PMEHM(*) MS34RMEHM(*) Anodised hood, plastic strain relief and turnable hardware MS34PMSEHM(*) MS34RMSEHM(*) Shielded version with nickel plated hood, metal strain relief and turnable hardware (*) Complete catalogue number with " S " for connector with protective shroud. Contacts arrangement for cable connectors Panel cut-out for cable connectors Recommended PCB drilling hole pattern for MSO34 69 V.35 Version with male contacts SMS - Qikmate Qikmate panel and cable connectors Description The versatile " SMS " Qikmate panel and cable connectors are a highly cost-effective system approach to solving the constant demand for more cost effective interconnection techniques. It is a range of multiway connectors using N 16 TRIM TRIO .0625" (1.6mm) diameter contacts and available in 10 contact arrangements from 2 to 36 positions. Having no additional hardware, Panel receptacle connectors snap and lock into panel cutouts and cable plugs quick connect and disconnect with positive retention locks. Cable plug connectors also feature pinprotection skirts, positive polarisation and can be supplied with or without integrated strain relief hoods. Cable receptacle connectors (only with integrated strain relief hood) are developed to mate with cable plug connectors thus offering solutions for cable to cable applications. Features and benefits * Available in 10 contact arrangements. * Self mountable panel receptacle with positive housing retention. * Cable plugs with retaining latches for positive locking. * Cable plug has pin protection skirt to prevent damage of male contacts * Positive polarization keys prevent mismating. * Cable plug and receptacle have integrated strain relief hood which can take a wide range of cables. * Cable plug and receptacle have discrimination cavities in between contact cavities, thus offering discrimination without contact loss. Performance characteristics Construction Operating temperature: Insulation resistance: Test potential: Durability: Material : Polyamide 6.6 Flammability rating : UL94-V2 -55C to +105C 5000 M min. 2000 VAC 500 matings and unmatings. Contact accommodation * "SMS" Qikmate connectors accept TrimTrio crimp-type removable snap-lock contacts (see contact section) * Contacts to be ordered seperately. How to order Connector family SMS Contact arrangement Body variation: 70 R1: P1: PDH1: RDH1: Panel mount receptacle Cable plug without strain relief hood Cable plug with integrated strain relief hood Cable receptacle with integrated strain relief hood 12 PDH1 SMS - Qikmate SMS Contact arrangements for cable plug connectors (SMS--P1 and SMS--PDH1) Contact identifications shown are for mating face. Contact identifications of wiring face are identical as shown on the receptacle arrangements 71 SMS - Qikmate Contact arrangements for cable and panel mount receptacle connectors (SMS--R1 and SMS--RDH1) Contact identifications shown are for mating face. Contact identifications of wiring face are identical as shown on the plug arrangements 72 SMS - Qikmate SMS SMS - Standard Qikmate intermateability chart (ONLY IN SIZES 3, 6, 12 AND 18) 73 SMS - Qikmate Panel mount receptacle (SMS--R1) Part number SMS2R1 SMS3R1 SMS4R1 SMS6R1 SMS9R1 SMS12R1 SMS15R1 SMS18R1 SMS24R1 SMS36R1 Number of contact pos. A B C max. 2 3 4 6 9 12 15 18 24 36 11.0 16.2 21.2 5.8 15.2 16.2 10.9 16.0 21.1 26.2 31.2 20.3 25.4 30.5 35.6 40.6 21.1 30.5 21.2 46.6 J K 0.13 11.4 16.5 21.7 16.5 11.6 16.7 21.6 26.7 31.8 36.9 16.7 21.7 47.1 26.7 Cable plug without strain relief hood ( SMS--P1 ) Part number SMS2P1 SMS3P1 SMS4P1 SMS6P1 SMS9P1 SMS12P1 SMS15P1 SMS18P1 SMS24P1 SMS36P1 74 Number of contact pos. A C max. 2 3 4 6 9 12 15 18 24 36 15.0 18.6 23.7 17.8 18.6 22.9 27.9 33.0 38.1 43.2 23.7 49.1 0.13 33.0 SMS - Qikmate Cable receptacle with integrated strain relief hood ( SMS--RDH1 ) SMS2RDH1 SMS3RDH1 SMS4RDH1 SMS6RDH1 SMS9RDH1 SMS12RDH1 SMS15RDH1 SMS18RDH1 SMS24RDH1 SMS36RDH1 Number of contact pos. Number of disrimination pos. A 2 3 4 6 9 12 15 18 24 36 0 0 0 2 4 6 8 10 15 24 31.6 35.1 38.2 34.6 35.8 38.1 35.9 36.1 39.7 54.6 B 9.9 15.0 20.0 25.1 30.2 35.3 25.1 C D H 64.8 69.0 74.4 72.6 75.3 72.0 81.3 11.1 16.2 21.2 49..2 90.4 128.0 21.2 46.6 57.2 63.3 C D H 64.8 69.0 74.4 72.6 75.3 72.0 81.3 14.1 18.6 23.7 57.1 90.4 128.0 23.7 49.1 16.2 50.9 52.2 52.7 55.2 Cable range 0.5 - 8.4 0.8 - 7.3 1.5 - 10.0 1.7 - 9.2 3.9 - 14.3 4.0 - 15.0 5.0 - 16.2 5.8 - 20.3 7.1 - 20.4 8.8 - 24.5 Recommended unirap cable te TF4BKD SMS Part number TF5BKD Cable plug with integrated strain relief hood ( SMS--PDH1 ) Part number SMS2PDH1 SMS3PDH1 SMS4PDH1 SMS6PDH1 SMS9PDH1 SMS12PDH1 SMS15PDH1 SMS18PDH1 SMS24PDH1 SMS36PDH1 Number of contact pos. Number of disrimination pos. A 2 3 4 6 9 12 15 18 24 36 0 0 0 2 4 6 8 10 15 24 39.5 43.0 46.1 42.5 43.7 46.0 43.8 44.0 47.6 62.5 B 16.4 21.5 26.7 31.7 36.7 41.8 31.7 18.6 58.8 60.1 60.6 63.1 65.1 71.2 Cable range 0.5 - 8.4 0.8 - 7.3 1.5 - 10.0 1.7 - 9.2 3.9 - 14.3 4.0 - 15.0 5.0 - 16.2 5.8 - 20.3 7.1 - 20.4 8.8 - 24.5 Recommended unirap cable te TF4BKD TF5BKD 75 SMS - Qikmate Accessories for standard Qikmate connectors Pin protection shroud for panel mount receptacle (SMS--CSB1) When pins are inserted into the panelmount receptacle half (SMS--R1) of the QIKMATE connector, an optional pin protection shroud can be installed. The shroud is mounted at the same time as the receptacle by holding the shroud against the mating side of the panel with both cutouts lined up. The receptacle is then inserted in place, trapping the shroud between the receptacle and panel. The use of the pin protection shroud reduces the allowable thickness of the panel from 2.3 to 1.6 mm max. Part number Number of contact positions A B SMS2CSB1 SMS3CSB1 SMS4CSB1 SMS6CSB1 SMS9CSB1 SMS12CSB1 SMS15CSB1 SMS18CSB1 SMS24CSB1 SMS36CSB1 2 3 4 6 9 12 15 18 24 36 19.8 23.4 28.4 18.8 23.4 23.9 29.0 34.0 39.1 44.2 Unirap cable tie Unirap selflocking cable ties are designed per MIL - 23190E and guarantee permanent harness tying either by hand or with special TY501 tooling for pre-selected strap tighness. Unirap is recommended to harness the integraded strain relief hoods on the QIKMATE cable receptacles and plugs * Construction black Polyamide 6.6 - UL94-V2 * Operating Temperature -55C to +100C * Min tensile strength TF4BKD =180N TF5BKD =220N * Packing qty. = 100 pcs. in plastic bag. Discrimination pins For discrimination pins on both standard Qikmate and Qikmate Pin Headers cable and boardmount: See accessories section. 76 28.4 54.1 34.0 SMS - Boardmount Qikmate Qikmate PC-boardmount connectors Description Features and benefits Performance characteristics Plating table * Straight versions available in 10 contact arrangements from 2 to 36 positions * Right-angled versions available in 3, 6, 12 and 18 positions. * All versions are available with: - Pin or socket contacts - Stamped and formed or solid machined contacts. * Some boardmount connectors have discrimination cavities in between contact cavities, thus offering discrimination without contact loss. Operating temperature: Insulation resistance: Test potential: Current rating: Durability: Plating for solid machined Plating Tablecontacts: No Suffix digit (std) =Description Min. 0.4 Gold allPlating over, Plating over Nickel. TR-29 Tin-Alloy Pre-Plated J = Gold flash all over, over Nickel. (0.13 micron) T = 3 - 5.000005 Tin allinover D70 Gold over .000075 in Standard Plating for Stamped and formed contacts : (1.9 micron) Nickel K9 (std) = Min. 0.4 Gold in contact .000030 area, in 3 (0.75 - 5 micron) Tin on solder tail. over .000075 in Selective TS6 = 3 - 5 .Gold Tin all over (1.9 micron) Nickel -55C to +125C 5000 M min. 2000 VAC 5 Amp 500 matings and unmatings. Construction Connector body: Glass filled thermoplast UL94-V2 Contacts: High conductive copper alloy Intermateability * "SMS" Qikmate boardmount connectors with preassembled TRIM TRIO boarmount contacts are intermateable only with the "SMS" Qikmate cable plug connectors equipped with TRIM TRIO crimp type removable snap-lock contacts (see contact section) How to order Connector family (Self Mountable System) SMS SMS 12 12 GE RE 3 3 - Contact arrangement Contact type: GE: Solid machined contacts RE: Stamped and formed contacts Design variation: 3: 4: 5: 6: Straight boardmount with female contacts Straight boardmount with male contacts Right angle boardmount with female contacts Right angle boardmount with male contacts Plating indication 77 SMS These PC boardmount connectors enable QIKMATE and preassembled TRIM TRIO contacts to be PC board mounted, using conventional solder production techniques. They will then mate and latch with the standard QIKMATE plugs. Straight boardmount QIKMATE is available in 10 insert arrangements from 2 to 36 positions. Right-angled boardmount Qikmate is available in 3, 6, 12 and 18 positions. All boardmount connectors are supplied fully loaded with pin or socket contacts, either in solid machined or stamped and formed contacts. Stamped and formed contact have selective tin plating on the solder tails, thus eliminating flux operations. SMS - Boardmount Qikmate Straight boardmount with female contacts (SMS--GE3 / SMS--RE3S6) Part number Solid machined contacts SMS2GE3 SMS3GE3 SMS4GE3 SMS6GE3 SMS9GE3 SMS12GE3 SMS15GE3 SMS18GE3 SMS24GE3 SMS36GE3 Part number Stamped and formed contacts SMS2RE3S6 SMS3RE3S6 SMS4RE3S6 SMS6RE3S6 Not Available SMS12RE3S6 Not Available Not Available SMS24RE3S6 SMS36RE3S6 Number of contact pos. 2 3 4 6 9 12 15 18 24 36 Number of discrimination pos. 0 0 0 0 4 0 8 10 0 0 A B C 11.0 16.2 21.3 14.0 19.1 10.2 15.2 5.9 10.2 10.9 16.0 21.1 26.1 31.2 16.2 21.2 46.5 19.2 24.2 29.2 34.3 39.4 15.2 D 13.4 15.2 54.6 E 20.9 For other platings: see plating table Straight boardmount with male contacts (SMS--GE4 / SMS--RE4S6) Part number Solid machined contacts SMS2GE4 SMS3GE4 SMS4GE4 SMS6GE4 SMS9GE4 SMS12GE4 SMS15GE4 SMS18GE4 SMS24GE4 SMS36GE4 Part number Stamped and formed contacts SMS2RE4S6 SMS3RE4S6 SMS4RE4S6 SMS6RE4S6 SMS9RE4S6 SMS12RE4S6 SMS15RE4S6 SMS18RE4S6 SMS24RE4S6 SMS36RE4S6 For other platings: see plating table 78 Number of contact pos. 2 3 4 6 9 12 15 18 24 36 Number of discrimination pos. 0 0 0 0 4 0 8 10 0 0 A B C 11.0 16.2 21.3 14.0 19.1 10.2 15.2 5.9 10.2 10.9 16.0 21.1 26.1 31.2 16.2 21.2 46.5 19.2 24.2 29.2 34.3 39.4 15.2 15.2 54.6 D 13.4 E 20.9 SMS - Boardmount Qikmate Right angle boardmount with female contacts (SMS--GE5 / SMS--SE5K9) Part number Solid machined contacts SMS3GE5 SMS6GE5 SMS12GE5 SMS18GE5 Part number Stamped and formed contacts SMS3SE5K9 SMS6SE5K9 SMS12SE5K9 SMS18SE5K9 Number of contact pos. 3 6 12 18 Number of discrimination pos. 0 0 6 10 A B C D E F G 16.5 19.0 21.6 20.5 24.5 29.5 30.2 24.2 16.2 14.4 35.2 45.4 29.2 39.4 21.2 31.2 6.8 11.9 17.2 SMS For other platings: see plating table For availability on SMS18, consult factory Right angle boardmount with male contacts (SMS--GE6 / SMS--SE6K9) Part number Solid machined contacts SMS3GE6 SMS6GE6 SMS12GE6 SMS18GE6 Part number Stamped and formed contacts SMS3SE6K9 SMS6SE6K9 SMS12SE6K9 SMS18SE6K9 Number of contact pos. 3 6 12 18 Number of discrimination pos. 0 0 6 10 A B C D E F G 16.5 19.0 21.6 20.5 24.5 29.5 30.2 24.2 16.2 14.4 35.2 45.4 29.2 39.4 21.2 31.2 6.8 11.9 17.2 For other platings: see plating table For availability on SMS18, consult factory 79 SMS - Boardmount Qikmate Recommended PC-Board hole lay out for straight male and female boardmount connectors Recommended PC-Board hole lay out for right-angled male and female boardmount connectors 80 SMS - Qikmate Pin Header Qikmate PC boardmount Pin Headers and plugs Qikmate Pin Header, available in 3, 4, 6, 9 and 10 positions, provides the additional versatility of straight and right angle board mounting. Offered as an alternative to stacked connectors, the in-line contact design of the pin header provides the user with significant PC board space savings. The boardmount receptacle features positieve polarization and a moulded on pin protection skirt and is supplied preassembled with straight or right angled: * Solid machined or stamped and formed PC board pin contacts. * Coax PC board pin contacts. The socket cable plug features positive quick connect / disconnect latches and is designed to accept N 16 TRIM TRIO .0625" (1.6mm) diameter socket contacts for maximum contact protection. Features and benefits * Available in 3, 4, 6, 9 and 10 positions. * In-line contact design, offering significant PC board space savings. * Boardmount connectors available in straight and right-angled version preassembled with: - Solid machined or stamped and formed pin contacts. * - Coax pin contacts. Construction Connector body: Glass filled thermoplast UL94-V0 Colour: Black Contacts: High conductive copper alloy Performance characteristics Plating table Operating temperature: Insulation resistance: Test potential: Current rating: Durability: Plating for solid machined contacts: Plating Table No Suffix digit (std) =Description Min. 0.4 Gold allPlating over, Plating over Nickel. TR-29 Tin-Alloy Pre-Plated J = Gold flash all over, .000005over in (0.13 micron) Nickel. D70 Gold over .000075 in Standard T = 3 - 5 Tin all over (1.9 micron) Nickel Plating for Stamped and formed contacts : in (0.75Au micron) S6 (std) =.000030 Min. 0.75 in contact area, D28 .Gold over .000075 in Standard Flash on solder tail. (1.9 micron) Nickel D70 = Gold flash all over 0.75 Au Tin in all over. TR29 = 1.2 Min. Pre-plated contact area, Flash on Plating for coax contacts: Z17 solder tail (inner) Selective Z17 (std) = Min. 0.75 Au in contact area, Min. 0.75 Au in Flash contact on area,solder Tin on tail (inner) -55C to +125C 5000 M min. 2000 VAC 5 AMP 500 matings and unmatings. Intermateability * "SMS" Socket plugs accept Trim-Trio crimp-type removable snap-lock contacts (see contact section) * Contacts to be ordered seperately. solder tail (outer) How to order Connector family (Self Mountable System) SMS SMS SMS 9 9 9 PH CH P3 3 1 - TR29 Z17 - Contact arrangement Contact type: PH: CH: P3: Pin header boardmount. Coax header boardmount. Socket cable plug for pin and coax boardmount header. Design variation: 1: 2: 3: 4: GE6: GE4: Right angle coax header boardmount with male contacts. Straight coax header boardmount with male contacts Right angle pin header boardmount with stamped male contacts Straight pin header boardmount with stamped male contacts Right angle pin header boardmount with machined male contacts Straight pin header boardmount with machined male contacts Plating indication 81 SMS Description SMS - Qikmate Pin Header Right angle pin header boardmount with male contacts (SMS--PH3 / SMS--PHGE6) Part number Stamped and formed contacts SMS3PH3TR29 SMS4PH3TR29 SMS6PH3TR29 SMS9PH3TR29 SMS10PH3TR29 Part number Solid machined contacts SMS3PHGE6T SMS4PHGE6T SMS6PHGE6T SMS9PHGE6T SMS10PHGE6T Number of contact positions 3 4 6 9 10 A B C 31.2 36.3 46.5 61.7 66.8 25.4 30.4 40.6 55.9 61.0 19.3 24.4 34.5 49.8 54.9 For other platings: see plating table. Other solder tail lenghts on request Straight pin header boardmount with male contacts (SMS--PH4 / SMS--PHGE4) Part number Stamped and formed contacts SMS3PH4TR29 SMS4PH4TR29 SMS6PH4TR29 SMS9PH4TR29 SMS10PH4TR29 Part number Solid machined contacts SMS3PHGE4T SMS4PHGE4T SMS6PHGE4T SMS9PHGE4T SMS10PHGE4T For other platings: see plating table. 82 Number of contact positions 3 4 6 9 10 A B C 31.2 36.3 46.5 61.7 66.8 25.4 30.4 40.6 55.9 61.0 19.3 24.4 34.5 49.8 54.9 Other solder tail lenghts on request SMS - Qikmate Pin Header Part number positions SMS3CH1Z17 SMS4CH1Z17 SMS6CH1Z17 SMS9CH1Z17 SMS10CH1Z17 Number of contact A B C 3 4 6 9 10 31.2 36.3 46.5 61.7 66.8 25.4 30.4 40.6 55.9 61.0 19.3 24.4 34.5 49.8 54.9 SMS Right angle coax header boardmount with male contacts (SMS--CH1Z17) For plating spec.: see plating table. Straight coax header boardmount with male contacts (SMS--CH2Z17) Part number positions SMS3CH2Z17 SMS4CH2Z17 SMS6CH2Z17 SMS9CH2Z17 SMS10CH2Z17 Number of contact A B C 3 4 6 9 10 31.2 36.3 46.5 61.7 66.8 25.4 30.4 40.6 55.9 61.0 19.3 24.4 34.5 49.8 54.9 For plating spec.: see plating table. 83 SMS - Qikmate Pin Header Socket cable plug for pin and coax boardmount header (SMS--P3) Part number Number of contact positions D 3 4 6 9 10 16.0 21.1 31.2 46.5 51.6 Part number of contact positions E F 3 4 6 9 10 10.18 15.24 25.40 40.64 45.72 25.40 30.48 40.64 55.88 60.96 SMS3P3 SMS4P3 SMS6P3 SMS9P3 SMS10P3 Recommended PC-board hole layouts 84 PI 43 Wire applications Description A 43 position two part plug & receptacle connector system, compatible with Trim-Trio contacts and manufactured to DIN41612 style C dimensions. It is used for power & high frequency signal distribution within a "Eurorack" 19" cardrack system. Features and benefits * 19" rack mounted * Designed to DIN41612 style C dimensions * Compatible with Trim-Trio contacts * Contacts are easily replaced * Any combination of different contact styles can be used within the same housing, including machined, stamped & formed and submix. coax. Performance characteristics PI 43 Operating temperature: -55C to +125C Insulation resistance: 5000 M min. Construction Material: 30% glass filled polyester Flammability rating: UL94V-O Colour: light grey Contact accomodation P143 connectors accept * RM/RC Machined contacts * SM/SC Formed two-piece contacts * RMDX/RCDX coaxial contacts * Fibre optic contacts Contacts to be ordered separately, see contact section. Wire to wire derating curve Test with 43 mach. contacts / O 1,6 mm / 1,5 mm2 85 PI 43 Plug wire housing with 90 mounting How to order: PI43G2PTA10P1 86 PI 43 PI 43 Receptacle wire housing with straight mounting How to order: PI43G2RTA10P1 87 PI 43 Boardmount applications Description The Pl43 boardmount version, derived from the wire version, is for direct application on a printed circuit board and manufactured to DIN41612 style C dimensions. The preassembled Pl43 connectors with pin or socket N 16 contacts are intermateable with the existing wire ver sions. It is used for power & high frequency signal distribution within a "Eurorack" 19" cardrack system. Features and benefits * Connector supplied preassembled with 43 dipsolder contacts. * Available with pin and socket contacts for both straight and right-angle terminations. * 19" rack mounted * Designed to DIN41612 style C dimensions. * Selective loading and other termination lengths optional. Performance characteristics Operating temperature: -55C to +125C Current rating: 7,5 Amp Contact resistance: 3m Operating voltage: 750 V RMS Test potential: 2000 VAC Insulation resistance: 5000 M Durability: 500 cycles Construction * Connector Body: 30% glass filled polyester flammability rating: UL94VO colour: light grey * Contacts: high conductivity copper alloy * Plating: no digit (Std) = 0.4 min gold over nickel - J = gold flash over nickel - N = 0.75 min gold over nickel - T = 3-5 Tin Intermateability The Pl43 boardmount connectors with preassembled contacts are intermateable only with the Pl43 wire versions equipped with: * RC/CM machined contacts * SC/SM formed two piece contacts Test with 43 mach. contacts / O 1,6 mm / 1,5 mm2 88 PI 43 PI 43 Straight boardmount plug How to order: RPI43G20P5C00 - (standard) Connector Family RPI43G 20 P5 C 0 0 - Contact arrangement: two rows fully loaded Variations: plug housing with preassembled straight female dipsolder contacts Termination: 4,50 mm Material: 30% glass filled polyester - colour: grey Machined contacts Plating: 89 PI 43 Right-angle boardmount plug How to order: RPI43G20PTBF08 - (standard) Connector Family Contact arrangement: two rows fully loaded Variations: plug housing with preassembled right-angle male dipsolder contacts Termination: 2,75 mm Material: 30% glass filled polyester - colour: grey Machined contacts Plating: 90 PI43G 20 PTB F 0 8 - PI 43 PI 43 Straight boardmount receptacle How to order: PI43G20RTBC0E - (standard) Connector Family PI43G 20 RTB C 0 E - Contact arrangement: two rows fully loaded Variations: plug housing with preassembled straight female dipsolder contacts Termination: 4,50 mm Material: 30% glass filled polyester - colour: grey Machined contacts Plating: 91 PI 43 Right-angle boardmount receptacle How to order: RPI43G20R5G00 - (standard) Connector Family Contact arrangement: two rows fully loaded Variations: plug housing with preassembled right-angle male dipsolder contacts Termination: 2,75 mm Material: 30% glass filled polyester - colour: grey Machined contacts Plating: 92 RPI43G 20 R5 G 0 0 - PI 43 Accessories Cable hood + Locking keys The cable hood + locking keys offers the opportunity to have a reliable cable strain relief and an easy locking system between the two mating parts. The hood meets de demand for a fullyinsulated compact housing suitable for holding either the male or female half of connectors manufactured to DIN41612 style C dimensions. The locking keys can be chosen in function of the application and assist in guiding and matching the two connector halves and also offering coding possibilities. Features and benefits PI 43 * a strong fully-insulated housing * Exclusion of any mechanical stress on multi-pin connectors during insertion, operation and withdrawal forces * 19" rack mounted * Designed to DIN41612 style C dimensions * Three alternative cable outlet positions * Reliable strain relief * Quick mating * Locking keys assist in guiding and coding Construction * Moulded parts: - polycarbonate 30% glass filled - colour: hood - lightgrey Locking keys- black * Flammability rating: UL94V1 * Temperature range: -65C to +125C * Hardware: surface treated steel Cable Hood 93 PI 43 Accessories How to order: PI96CAP1 For intermateability chart: see next pages Locking keys 94 PI 43 PI 43 Intermateability chart No. Type of connection Application all 19" rack mounted A Wire plug to right-angle boardmount rec. Front panel B Wire plug to right-angle boardmount rec. Back panel C Wire plug to straight bourdmount rec. Front and back panel D Wire plug to wire receptacle Front and back panel E Wire rec. to right-angle bordmount plug Front panel F Wire rec. to right-angle boardmount plug Back panel G Wire rec. to straight boardmount plug Front and back panel H Wire receptacle to wire plug Front and back panel 95 PI 43 Intermateability chart Pos. 96 Description How to order standard version 1 Cable hood PI96CAP1 2 Wire plus PI43G2PTA10P1 3 Wire receptacle PI43G2RTA10P1 4 Right-angle boardmount receptacle RPI43G20R5G00 5 Straight boardmount receptacle PI43G20RTBC0E 6 Right-angle boardmount plug PI43G20PTBF08 7 Straight boardmount plug RPI43G20P5C00 8 Right-angle locking-key set1 PI96LOK90SET1 9 Straight locking-key set PI96LOK180SET2 10 Right-angle locking-key set 2 PI96LOK90SET2 11 Right-angle locking-key set 3 PI96LOK90SET3 Contacts - intro Overview TRIM TRIO and SEALOK contacts CONTACTS Selection matrix TRIM TRIO and SEALOK contacts 97 Contacts Current ratings for multi-contact connectors Choice of right connector contact combination. The choice of a Trim Trio connector in combination with a Trim Trio contact is essential and different for any application There is considerable misunderstanding in the field on current carrying capabilities for the various contacts in the TrimTrio programme. The intention of this part is to give guidance how to interprete the given current ratings in general and how to calculate them for particular applications. The information given is based upon existing MIL specifications such as: MIL-C-26482, MIL-C-8384, MIL-T-7928, MIL-W-5086, MIL-W-5088, MIL-W-16878, etc. and in conjunction with long field practice. Current carrying capabilities Trim Trio contacts are designed to carry a specific current, in accordance with the applicable specification. This specification will be defined by following variables: * Connector size The more contacts in a connector, the less current per contact can be loaded. * Wire size (see table 1) The cross section will determine the internal resistance and temperature rise for a given current. -Table 1 gives the current ratings for the various wire sizes commonly used with Trim Trio contacts. * Current rating (see table 2) The current load for a given application will generate heat. - Table 2 gives the maximum current carrying capacity of most of the Trim Trio contacts, the maximum operating current and the recommended continuous current. * Ambient temperature The combination of the connector size, the wire size and the current rating will generate a temperature rise. This temperature rise + a given ambient temperature may not exeed the maximum operating temperature of the connector material (see performance characteristics for each connector family). 98 Table 1 - Current carrying capabilities per wire size AWG wire size mm2 26 24 22 20 18 16 14 0.13 0.20 0.32 0.52 0.82 1.30 2.10 wire dia. mm Amp. 0.40 0.51 0.64 0.81 1.02 1.29 1.63 max.curr. carrying Amp. 3 4.5 9 11 16 22 32 max.operating curr. Amp. 2 3 5 7.5 10 13 17 recomm. cont. curr. max. curr. carying Amp. 22 max. operating curr. Amp. 13 recomm. cont. curr. Amp. 10 22 13 10 11 7.5 5 1 2 3 5 7.5 10 13 Table 2 - Current carrying capabilities per contact type size pin dia. 16 .062* 1.6 mm 20 .040* 1.0 mm type RM / RC machined SM / SC 2 piece stamped SM-W / SC-W 2 piece stamped * Max. current carrying capacity * Max. operating current * Recommended continuous current What do these values mean in practice ? * Max current carrying capacity of a contact is defined by the conducting section of the contact in its smallest area. The listed values are obtained from several tests in laboratories under room conditions (21C). The contact is considered to be in free air. * Max operating current is the current with which the contacts can be energized during a longer or shorter period, without deteriorating and depending on working conditions. These are dissipated heat, cooling provisions, ambient temperature, insulation material, etc. * Recommended continuous current can be applied for all normal cases and working conditions. The values include a safety margin. However, there are restrictions in the application of the given values. The most important restriction is the used wire, its sectional area, insulation temperature range, as well as wires in bundles. Military specifications require that for a cable bundle of 15 conductors or more, the bundle shall not carry more than 20% of the total carrying capacity of the bundle. In smaller bundles, the allowable percentage of total current may be increased as the bundle approaches the single wire condition. This percentage of increase in total current carrying capacity of the bundle is 6% for each conductor less than 15 in a bundle. Contacts * Example 1 Cable bundle, 48 conductors AWG20 (0.5mm2) used with circular TrimTrio connector with insert arrangement 24-48 and machined size 16 contacts RM/RC20. - Total operating current capacity of bundle 48 x 7.5 A ( table I) = 360 A - Total allowable capacity for bundles of more than 15 wires is 20% = 72 A - When all conductors are energized equally, this gives: 72 : 48 = 1.5 A per conductor When for instance 5 conductors are energized to the recommended continuous current of 5 A (see table 1) resulting in 25 A consumption, the other conductors may not take more than 72 - 25 = 47 A all together, or 1 A per conductor. Any other combination can of course also be taken as long as the total capacity of 72 A is not exceeded and the recommended continuous current is respected. Remark Please note that contacts used are of the size 16 type with maximum operating current of 13 A (table 2). The maximum operating current of the bundle is however restricted to 7.5 A per conductor due to the wire size of AWG20 (see table 1). * Example 2 Cable bundle, 14 conductors AWG22 (0.32 mm2) used with rectangular Trim Trio connector with insert arrangement for 14 contacts, and machined size 16 contacts RM / RC20. * Example 3 Cable bundle, 4 conductors AWG16 (1.3mm2) used with circular Trim Trio connector with insert arrangement 10-4 and stamped 2 piece contacts SM /SC. - Total operating current capacity of bundle 14 x 5 (table I) = 70 A - Total allowable for wire bundle of 15 wires less 1 is 20% + 6% = 26% gives 18.2 A. - All conductors energized equally, gives: 18.2 : 14 = 1.3 A per conductor - Total operating current capacity of bundle 4 x 13 A (table I) = 52 A - Total allowable for wire bundle of 15 wires less 11 is 20% + 66% = 86% gives 44.7 A. - All conductors energized equally, gives: 44.7 : 4 = 11.2 A per conductor This value is within the recommended rating of 3 A so that it can be applied. See also remark under example 1. Since the recommended continuous current is 10 A, the conductor should not carry more than 10 A individiually. As said before, the recommended ratings are valid for most common wiring systems and under normal working conditions. For extreme conditions, the given values should be lowered. The percentage of current reduction should be investigated from case to case. A rule-of thumb which can be used for such cases is: 4 Amp. per mm2 wire section It gives us for common used wire sizes the values listed in table 3. Table 3 - Recommended continuous current for extreme working conditions AWG wire size mm2 26 24 22 20 18 16 14 0.13 0.20 0.32 0.52 0.82 1.30 2.10 recommended continuous current Amp. 0.5 0.8 1.3 2.0 3.3 5.2 8.4 CONTACTS From simple calculations, one can see that the closer the bundle approaches the single wire condition, the higher the allowable current per conductor becomes, to even such an extent, that it exceeds the recommended continuous current value. In that case, the recommended continuous value should have preference. In order to make this clear, we will give hereafter some typical examples. 99 Contacts Crimping instructions The conductor and insulation crimp section Are designed to accommodate wireconductor and insulation diameters, expressed in AWG (American Wire Gauge) or mm2. For each wire gauge, a correct crimp requires a crimp height that offers the highest performance. This performance is defined as the highest tensile strength force. A good conductor crimp can be guaranteed if the tensile stength force is equal or higher as indicated on the graph below. E.g. a conductor of AWG20 (0.52 mm2) has a good crimp if the tensile strength is min 84N. 100 The tensile strength force is measured in Newtons and is the wire-to-contact connection that will withstand when a straight axial load is applied to the terminated wire. This is however a destructive test and is therefore inappropriate as a 100% inspection method. An alternative method is to measure crimp height. The crimp height is measured at the conductor-crimp section. * If the dimension is to small, then the conductor is over-crimped and the wire strands could be damaged, which results in a lower tensile strength force. * If the dimension is to large, then the conductor is under-crimped and the wire strands will not be deformed enough to assure that the crimp will pass the tensile strength test. In both cases, the application tooling's crimp height should be adjusted. In order to have the right tooling's crimp height go and no-go gauges can be obtained and are defined in function of the type of crimp tooling and the wire gauge. For further information consult factory. RM/RC - Machined contacts Size 16 solid machined contacts for TRIM TRIO connectors Description Size 16 RM/RC .0625" (1.6mm) diameter contacts are precision solid machined crimp snap-in pin and sockets for heavy duty top performance requirements. Springs on both contacts are made of spring-tempered, heat-treated, beryllium copper. The socket inner spring supplies high contact pressure to ensure low-resistance contact between pin and socket. The socket contact features closed entry to prevent probe damage. Crimp barrels have insulation grips for vibration support and are provided with a cable stop and inspection hole. Features and benefits * Made from high conductive copper alloy with gold or tin over nickel plate finish. * Heat-treated beryllium copper locking springs assure proper locking and alignment of contacts in the housing. * Colour coded for different wire sizes. * Closed entry design on socket contact to prevent probe damage. * Contacts available in bulk packing Performance characteristics 13 Amp 3 m 750 V RMS 110 N min. 3.5 N max. 0.55 N min. Connector accommodation Contact body: High conductive copper alloy. Outer spring: Tempered, heat-treated, non-plated beryllium copper. Inner spring socket: Tempered, heat-treated, plated beryllium copper. Any TRIM TRIO contact can be used in any contact position in any connector in the TRIM TRIO interconnection system. * MS-M Rectangular connectors * SMS Qikmate * PI43 Eurorack connectors * G-Bantamate * UTG Metalok bantam * UTP Full plastic bantam * UTGS Shielded bantam * MBG Bantamate II Plating table K (std) = Min. 0.4 Gold all over,over Nickel J = Gold flash all over, over Nickel N = Min. 0.75 Gold all over,over Nickel T = 3 - 5 Tin all over, over Nickel Other platings on request RM/RC Current rating: Contact resistance: Operating voltage: Contact retention in body: Individual insertion force: Individual withdrawal force: Construction How to order (C) RM (C) RC Contact type: 16 16 M M 23 23 D28 RM: Male contact bulk packing RC: Female contact bulk packing CRM: Male contact on plastic carrier strip CRC: Female contact on plastic carrier strip AWG Size: 16, 20, 24, 28, 30 Size 16: .0625" (1.6mm) Diameter contacts Design variation: Crimp barrel Plating indication: 101 RM/RC - Machined contacts Standard RM/RC crimp contacts: Contact size 16 - Pin diameter 1.57mm (.062") Dimensional table Pin contacts RM28M1D28 RM24M9D28 RM20M13D28 RM20M12D28 RM16M23D28 RM16M31D28 Part number Fig. 1 2 3 4 5 6 wire size Socket contacts RC28M1D28 RC24M9D28 RC20M13D28 RC20M12D28 RC16M23D28 Fig. 7 8 9 10 11 AWG 30 26 22 22 20 20 - 28 24 20 20 16 16 mm2 0.05 0.13 0.32 0.32 0.52 0.52 - 0.08 0.20 0.52 0.52 1.50 1.50 Max. wire dia. 0.55 0.8 1.18 1.18 1.82 1.82 Max. insul. dia. 1.1 1.7 1.9 2.2 3.2 3.2 wire strip length 4.8 7.1 I.D. O.D 1.50 1.50 1.83 1.83 2.55 2.55 1.90 2.55 2.92 2.92 - - Crimptooling table Hand crimp tooling for loose contacts Size 28 24 20 16M23 16M31 102 M10S1 Die set Stop bushing (not incl.) (not incl.) S9 M8ND Extraction Die set tools (not incl.) N24RT10 SL40 S10 S3D1 S3D1 SL39 SL115 N20RT30 N16RT21 N16RT25 RX16D11D1 or RX20-25GE1 RM/RC - Machined contacts Special RM / RC contacts: Contact size 16 - Pin diameter 1.57mm (.062") Pin contacts RM16SEOK RM20M12G4D28 RM20M12G8D28 Part number Fig. Socket contacts 1 3 7 RC16SE4K RC20M12G4D28 RC20M12G18D28 Fig. code 2 4 8 Handsolder Mini - wrap Dipsolder wire size AWG mm2 16 - 20 28 - 30 - Post cross section A cavity 1.50 - 0.52 o1.7 0.08 - 0.05 o 0.636 o 0.9 Length out of TRIM TRIO part number 3.5 16.0 5.2 Anti-rotating bushing J1661 - RM/RC The RM/RC contact principle 103 SM/SC-M Stamped contacts Size 16 stamped and formed contacts for TRIM TRIO connectors Description Size 16 SM/SC .0625" (1.6mm) diameter contacts are two piece strip formed crimp snap-in pin and sockets. These contacts consist of a crimp body made of high conductive copper alloy, and a stainless steel retaining spring featuring retention in the housing cavity and a closed entry socket to prevent probe damage. The contact with its open barrel is standard available on srtip and packaged with 3000 pcs on reel. This reel packaging combined with semi or even full automatic crimp tooling provides the added advantage of a lower installed cost. Features and benefits * Made from high conductive copper alloy with gold or tin over nickel plate finish. * Two piece construcion with dual purpose spring which serves for contat retention and protects the body against damage. * Contacts available on reel (standard) and in bulk packing (100 pcs). * Suitable for high volumes and lower installation cost. Performance characteristics Current rating: Contact resistance: Operating voltage: Contact retention in body: Individual insertion force: Individual withdrawal force: Construction Connector accommodation Contact body: High conductive copper alloy. Outer spring: Stainless steel Any TRIM TRIO contact can be used in any contact position in any connector in the TRIM TRIO interconnection system. * MS-M Rectangular connectors * SMS Qikmate * PI43 Eurorack connectors * G-Bantamate * UTG Metalok bantam * UTP Full plastic bantam * UTGS Shielded bantam * MBG Bantamate II Plating table S6 = 0.75 Gold min. in contact area, flash on crimp barrel over Nickel. D70 = Gold flash all over, over Nickel. TK6 = Preplated Tin all over. 13 Amp 6 m 750 V RMS 65 N min. 3.5 N max. 0.55 N min. How to order SM SC Contact type: SM: Male contact SC : Female contact AWG Size: 14, 16, 20, 24 Type of crimp barrel: 16 16 American open crimp barrel Packing: No digit: Contacts on strip (qty 3000 per reel) L: Preformed loose piece contacts Design variation 1 : Only wire crimp for size 14 and 16 : Wire + insulation crimp for sizes 20 and 24 11 : Wire + insulation crimp for size 16 Plating indication: See plating table 104 M M (L) (L) 1 1 S6 S6 SM/SC-M Stamped contacts Standard SM/SC crimp contacts: Contact size 16 - Pin diameter 1.57mm (.062") Dimensional table Part number: contacts on strip Part number: Loose piecesmn Pin contacts SM24M1S6 SM24ML1S6 SM20M1S6 SM20ML1S6 SM16M1S6 SM16ML1S6 SM16M11S6 SM16ML11S6 SM14M1S6 SM14ML1S6 Fig. 1 3 5 7 9 Wire size Socket contacts SC24M1S6 SC24ML1S6 SC20M1S6 SC20ML1S6 SC16M1S6 SC16ML1S6 SC16M11S6 SC16ML11S6 SC14M1S6 SC14ML1S6 Fig. AWG mm2 Insulation diameter Wire strip length 2 26 - 24 0.13 - 0.25 0.89 - 1.58 4.0 4 22 - 20 0.35 - 0.50 1.17 - 2.08 4.0 6 18 - 16 0.80 - 1.50 2.0 - 3.0 4.65 8 18 - 16 0.80 - 1.50 3.0 6.35 10 14 2.0 3.0 6.35 SM/SC-M For other platings: See plating table. Crimptooling table Hand crimp tooling for loose contacts Automatic crimp tooling for contacts on strip UTM-2 Size Hand tools die set included 24 20 16M(L)11 16M(L)1 14 Y14MTV (ratchet) M8ND Die set (not included) N24RT11 N20RT29 N16RT26 N16RT24 N14RT13 Extraction tooling Crimp Mechanism CM11G1 CM27 CM11 RX16D11D1 or RX2025GE1 For detailed information on crimp tooling : See crimp tooling section 105 RMDX/RCDX Size 16 MULTIPIECE coaxial contacts for TRIM TRIO connectors Description Size 16 RMDX/RCDX Multipiece .0625" (1.6mm) diameter contacts are subminiature coaxial contacts to cover a wide range of subminiature coaxial and twisted pair cables. They are suitable in applications where a mix of signal, power and coaxial cable terminations for low frequency, shielded signal and high frequency applications are needed. The contact consist of an inner pin/socket and an outer male/female body. The thermoplastic insulating bushing in the outer body is designed to accept and permanently retain the inner contact. The outer ferrule hold the outer braid to the outer contact and act as an insulating support to ensure against bending and vibrating stresses. The inner and the outer conductor are crimped individually, thereby enabling inspection of both critical crimp points. Features and benefits * The inner and outer conductors are crimped individually * The thermoplastic insulating bushing in the outer body is designed to accept and permanently retain the inner contact. * Outer ferrule hold the outer braid to the outer contact and act as an insulating support to ensure against bending and vibration. Construction Connector accommodation Inner and outer contacts: High conductive copper alloy Retaining spring: berylium copper Insulating bushing: Polyamide 6.6 Any TRIM TRIO contact can be used in any contact position in any connector in the TRIM TRIO interconnection system. * MS-M Rectangular connectors * SMS Qikmate * PI43 Eurorack connectors * G-Bantamate * UTG Metalok bantam * UTP Full plastic bantam * UTGS Shielded bantam * MBG Bantamate II Plating table Retaining spring: Nickel plated Inner and outer contacts: D28: 0.75 Gold min. over Nickel Performance characteristics Operating voltage between inner / outer contact: Test potential between inner / outer contact Operating temperature: Contact retention in body: Contact voltage drop a 1A: Shielding eff. at 30 MHZ: 230 VDC 750 VAC 1 min. -55C t0 + 125C 65 N min. 25m V max. 140 db. How to order RMDX RCDX Contact type: RMDX = Male subminiature coax. RCDX = Female subminiature coax. Multipiece coax kit K10 = Kit male coax. K1 = Kit female coax Plating indication 106 K10 K1 D28 D28 RMDX/RCDX MULTIPIECE Subminiature coax - Male contact for coaxial cable Contact for inner conductor Type of coaxial cable RG161U RG179A/U RG179B/U RG187U RG174/U RG188/U Amphenol 21-598 RG178A/U RG196U Inner female contact Part number Fig. Crimp tool M1051 Stop Bushing Die set Contact for outer braid Outer female contact Part number Fig S23D2 Crimp tool M1051 Hyring Part number Fig YOC074 4 YOC074 4 Extrac tool Stop Bushing RX2025 GE1 or RFD26L1D28 2 SL46D2 S26D2 RMDX602D28 1 SL47-1 S22-1 RX16D11D1 YOC074 + RMDXB0553 S23D2 4 3 Kit reference RMDXK10D28 includes RMDX602D28 + RFD26L1D28 + YOC074 + RMDXB0553 and are packed in plastic bag. Contact for inner conductor Type of coaxial cable RG161U RG179A/U RG179B/U RG187U RG174/U RG188/U Amphenol 21-598 RG178A/U RG196U Inner female contact Part number Fig. Crimp tool M1051 Stop Bushing Die set RMDX/RCDX MULTIPIECE Subminiature coax - Female contact for coaxial cable Contact for outer braid Outer female contact Part number Fig S23D2 Crimp tool M1051 Hyring Part number Fig YOC074 4 YOC074 4 Stop Bushing Extrac tool Die set RX2025 GE1 or RMD26L1D28 2 SL46D2 S26D2 RCDX602D28 1 SL47-1 S22-1 RX16D11D1 S23D2 YOC074 + RCDXB0551 4 3 Kit reference RCDXK1D28 includes RCDX602D28 + RMD26L1D28 + YOC074 + RCDXB0551 and are packed in plastic bag. 107 RMDX/RCDX MULTIPIECE Subminiature coax - Male contact for twisted pair cable Contact for inner conductor Type of coaxial cable 2 #24 solid or stranded 2 #26 str 2 #24 7/20 str. MIL-W-76 or MIL-W-16878 type B #28 per MIL-W81822/3 Inner female contact Part number RFD26L1D28 Fig. 2 Crimp tool M10S1 Die set S26D2 Stop bushing SL46D2 Contact for outer braid Outer female contact Part number RMDX602D28 Fig 1 Crimp tool M10S1 Hyring Part number Fig YORX090 YOC074 RMDXB0553 4 5 3 YORX090 YOC074 RMDXB0554 4 5 3 YORX090 YOC074 RMDXB0553 4 5 3 Die set Extrac tool Stop bushing RX2025 GE1 or S221 SL471 RX16D11D1 MULTIPIECE Subminiature coax - Female contact for twisted pair cable Contact for inner conductor Type of coaxial cable 2 #24 solid or stranded 2 #26 str 2 #24 7/20 str. MIL-W-76 or MIL-W-16878 type B #28 per MIL-W81822/3 108 Inner female contact Part number RMD26L1D28 Fig. 2 Crimp tool M10S1 Die set S26D2 Stop bushing SL46D2 Contact for outer braid Outer female contact Part number RCDX602D28 Fig 1 Crimp tool M10S1 Hyring Part number Fig YORX090 YOC074 RCDXB0551 4 5 3 YORX090 YOC074 RCDXB0552 4 5 3 YORX090 YOC074 RCDXB0551 4 5 3 Die set Extrac tool Stop bushing RX2025 GE1 or S221 SL471 RX16D11D1 RMDX/RCDX Size 16 monocrimp coaxial contacts for TRIM TRIO connectors Description Size 16 RMDX/RCDX Monocrimp .0625" (1.6mm) diameter contacts are one-piece monocrimp subminiature coaxial contacts to cover a wide range of subminiature coaxial and twisted pair cables. They provide cost effective solutions in applications where a mix of signal, power and coaxial cable terminations for low frequency, shielded signal and high frequency applications are needed. Monocrimp one piece coaxial contacts offer high reliability plus the economic advantage of a 95% reduction in installation time over conventional assembly methods currently in use. Features and benefits * The monocrimp one-piece coaxial contacts offer high reliability plus the economic advantage of a 95% reduction in installation time over conventional assembly methods. * This economy is achieved by simultaneously crimping of both the inner and outer conductor Performance characteristics Connector accommodation Inner and outer contacts: High conductive copper alloy Retaining spring: berylium copper Insulating bushing: Polyamide 6.6 Any TRIM TRIO contact can be used in any contact position in any connector in the TRIM TRIO interconnection system. * MS-M Rectangular connectors * SMS Qikmate * PI43 Eurorack connectors * G-Bantamate * UTG Metalok bantam * UTP Full plastic bantam * UTGS Shielded bantam * MBG Bantamate II Plating table Retaining spring: Nickel plated Inner and outer contacts: D28: 0.75 Gold min. over Nickel 230 VDC 450 VAC 1 min. -55C to + 125C 65 N min. 30m V max. 140 db. RMDX/RCDX Operating voltage between inner / outer contact: Test potential between inner / outer contact Operating temperature: Contact retention in body: Contact voltage drop a 1A: Shielding eff. at 30 MHZ: Construction How to order RMDX60 RCDX60 Contact type: 36 36 D28 D28 RMDX = Male subminiature coax. RCDX = Female subminiature coax. Monocrimp design variation Plating indication 109 RMDX/RCDX MONOCRIMP Twisted pair Part number Male Female RMDX6019D28 RCDX6019D28 RMDX6031D28 RCDX6031D28 110 Cable strip lenghts Dia. outer AWG jacket inner conduct. (single wire) 26 (19 x 0.10) 24 (7 x 0.20) 24 (19 x 0.13) 26 (7 x 0.16) 1.25 1.25 1.45 0.70 A 4.7 B 6.0 C 4.0 Crimp tool M10S1 Die set Stop bushing not incl. not. incl. M10SG8* Crimping kit S80 SL105 Extraction tool RX2025GE1 or RX16D11D1 RMDX/RCDX MONOCRIMP Subminiature coax Part number Male Female RMDX6050D28 RCDX6016D28 RMDX6050D28 RCDX6016D28 RMDX6032D28 RCDX6032D28 RMDX6032D28 RCDX6032D28 RMDX6026D28 RCDX6026D28 RMDX6036D28 RCDX6036D28 RMDX6036D28 RCDX6036D28 Coax dimensions AWG inner conduct. Cable type D max E F G Coax strip lengths Crimp tool M10S1 A Die set B C not incl. - 2.64 2.11 1.70 0.30 - 2.29 1.63 1.22 - 2.90 2.29 1.91 0.38 RG174/U 2.92 2.24 1.52 0.48 - 3.05 2.44 1.96 0.41 RG188A/U 2.79 RG316/U 2.72 5.1 8.9 S80 4.2 8.5 S87 11.7 S80 Extraction stop tool bushing not incl. 30 28 26 5.1 6.35 S80 11.7 1.98 1.52 SL105 RX2025GE1 S82 OR S80 RX16D11D1 0.51 RMDX/RCDX * M10SG8 consists of die set, stop bushing and M10S1 tool 111 SM/SC-W Stamped contacts Size 20 stamped and formed contacts for SEALOK connectors Description Size 20 SM-W/SC-W .040" (1.0mm) diameter contacts are two piece strip formed crimp snap-in pin and sockets. These contacts consist of a crimp body made of high conductive copper alloy, and a stainless steel retaining spring featuring retention in the housing cavity and a closed entry socket to prevent probe damage. Contacts accomodate AWG20 through AWG26 wire and the crimp barrels are identical to the crimp barrels used on the TRIM TRIO contact thus offering the advantage of using the same crimp tooling. The contact with its open barrel is standard available on strip and packaged with 3000 pcs on a reel. This reel packaging combined with semi or even full automatic crimp tooling provides the added advantage of a lower installed cost. Each contact has a break-off section facilitating the use handtooling and individual crimping. Features and benefits * Made from high conductive copper alloy with gold or tin over nickel plate finish. * Two piece construction with dual purpose spring which serves for contact retention and protects the body against damage. * Contacts available on reel (3000 pcs) and in bulk packing (100 pcs) * Crimp tooling is the same as used on TRIM TRIO contacts. Performance characteristics Current rating: 5 Amp Contact resistance: 15 m Dielectric withstanding voltage: 1500 V RMS min Contact retention in body: 90 N max. Contact engagement force: 5 N max. Contact separation force/ 2 N min. Construction Contact body: High conductive copper alloy. Outer spring: Stainless steel Plating table S25/26 = 0.75 Gold min. in contact area, gold flash on crimp barrel over Nickel. TK6 = Preplated Tin all over. Connector accommodation Any SEALOK SM-W / SC-W contact can be used in any contact position in any connector in the SEALOK interconnection system. * UTGW Sealok How to order SM SC Contact type: SM: Male contact SC: Female contact AWG Size: 20, 24 Type of crimp barrel: Packing: Open crimp barrel identical to TRIM TRIO No digit: Contacts on strip (qty 3000 per reel) L: Preformed loose piece contacts (qty 100 in plastic bag) Design variation Plating indication: 112 24 24 See plating table W W (L) (L) 3 3 S26 S25 SM/SC-W Stamped contacts Standard SM-W/SC-W crimp contacts: Contact size 20 - Pin diameter 1.0mm (.040") Dimensional table Part number: contacts on strip Part number: Loose piecesmn Pin contacts SM24W3S26 SM24WL3S26 SM20W3S26 SM20WL3S26 Fig. 2 2 Wire size Socket contacts SC24W3S25 SC24WL3S25 SC20W3S25 SC20WL3S25 Fig. AWG mm2 Insulation diameter Wire strip length 1 26 - 24 0.13 - 0.25 0.89 - 1.58 4.0 1 22 - 20 0.35 - 0.50 1.17 - 2.08 4.0 For other platings: See plating table Crimptooling table Hand crimp tooling for loose contacts UTM-2 Size 24 20 Y14MTV (ratchet) M8ND Die set (not included) N24RT14 N20RT33 Crimp Mechanism CM11G1 SM/SC-W Hand tools die set included Extraction tooling RX20D44 For detailed information on crimp tooling : See crimp tooling section. * without locator 113 Fibre optic contacts Size 16 Fibre optic contacts for TRIM TRIO connectors Description Size 16 (1.6mm) Fibre optic contacts series 8012 are optical contacts designed for the integration of optical links in all TRIM TRIO cable connectors. The F.O. contacts are designed to accomodate 1000 plastic fibres with a cable diameter of 2.2 mm. Features and benefits * Socket contact is spring loaded to avoid any air gap between the two optical faces. * Low insertion loss is provided by high precision pieces. * Single jumpers, multiway harness and active device housings can be supplied according customer requirement. Performance characteristics for plastic fibre (depends on supplier) Temperatur range: Attenuation at 0.660 m (at +20C): Min radius: Tensile strength Weight: Cable retention: Typical insertion loss Construction Connector accommodation Contact body: Arcap (rustproof) Outer spring: Stainless steel Fibre optic contacts can be used in any contact position in any connector in the TRIM TRIO interconnection system. * MS-M Rectangular connectors * SMS Qikmate * PI43 Eurorack connectors * UT-Bantam * UTG Metalok bantam * UTP Full plastic bantam * UTGS Shielded bantam Tool kit Separate tools Crimping / polishing technic * * * * * * * * -20C to + 70C < 200 db/Km 25 mm 5 daN 5 daN/Km 25 N 1.5 dB at 650 nm How to order Contacts Male contact: Female contact: 8012P14J262 8012S14J262 The tool kit contains all necessary tools to terminate contacts for plastic fibre, such as * Stripping plier * Crimping plier * Polishing plate and tool * Miscallaneous Part number tool kit: 80MS0004 For other fibres consult factory. 114 Cutting tool Stripping plier Crimping plier Polishing plate Polishing tool 10 polishing discks 30 m 10 polishing discks 9 m Extraction tool 80WD0005 80WD0025 80WS0002 80WP0005 80WP0018 80WP0019 80WP0014 RX2025GE1 Accessories Discrimination keys for TRIM TRIO connectors Description In applications where similar connectors are used next to each other, mismatching can be a reason for disturbances, system failure or even danger to operating personnel. To eliminate mismatching, all TRIM TRIO connectors can be equipped with discrimination keys, which offer unlimited possibilities for a "fool - proof" interconnection system. When one of these discrimination keys is used, the TRIM TRIO connector will only mate with a connector which has a vacant contact or discrimination cavity at the corresponding position. This system offers boundless opportunities for all applications which involve several identical TRIM TRIO connectors. The material used is polyamide 6.6 SMSPKB1-5PK ACCESSORIES - TOOLING A dummy contact, which can be inserted into an empty contact cavity in any of the TRIM TRIO connectors. SMSPKB2 A tube, which can be fitted over a preassembled male contact in all TRIM TRIO male boardmount connectors MSO, SMS, PI43. 115 Accessories SMSPKE2V1 A pin, which can be inserted into a preassambled female contact in all TRIM TRIO female boardmount connectors MSO, SMS, PI43. SMSPKE3 A pin, Which can be inserted in the discrimination cavities of the SMS Qikmate cable and boardmount connectors. The discrimination cavities are in between of the contact cavities and offer the advantage that no contact cavities are lost due to discrimination. As extraction tool, the RX2025GE1 without the "extraction tool tip" can be used. To unlock the discrimination pin, insert the extraction tool in the discrimination cavity at the rear side of the connector. Meanwhile, the pin can be extracted manually at the mating side. 116 Tooling - intro Overview TRIM TRIO and SEALOK tooling ACCESSORIES-TOOLING Selection matrix TRIM TRIO and SEALOK tooling 117 Crimptooling Weight: Length: 425 gr. 250 mm. Weight: Length: 800 gr. 275 mm. M10S1 - for machined contacts M8ND - for machined and formed contacts A robust, versatile, full cycling handtool which is fully qualified to the requirements of MIL-C-22520. Interchangeable 4-indent die sets are available for a wide range of machined contacts and gives a simultaneous crimp on both wire and insulation. This tool is suitable for application of RM/RC machined contacts and coaxial from the TRIM TRIO range. A robust full cycling hand ratchet tool which utilises interchangeable "N" die sets to crimp Size 16 TRIM TRIO RM/RC loose piece machined contacts. Size 16 TRIM TRIO SM-M/SC-M loose piece formed contacts. Size 20 SEALOK SM-W/SC-W loose piece formed contacts. Weight: Length: 400 gr. 230 mm. Y14MTV - for formed contact A light weight crimptool with fixed 3-groove die set for AWG26 to 14 for: Size 16 TRIM TRIO SM-M/SC-M loose piece formed contacts. Size 20 SEALOK SM-W/SC-W loose piece formed contacts. Ratchet controlled to guarantee a complete crimp cycle. 118 Trim Trio + Sealok Extraction tooling RX2025GE1 RX16D11D1 A spring loaded extraction tool for the full range of TRIM TRIO contacts. This tool ensures that the contact locking louvres are fully retracted before any pressure is applied to extract a contact. It is especially suitable for applications where the integrity of the assemblies are of the utmost importance. For use with all TRIM TRIO contacts. Must be used with Qikmate rectangular connectors. RX20D44 How to extract a contact out of its cavity? A spring loaded extraction tool for the full range of SEALOK contacts. This tool ensures that the contact locking louvres are fully retracted before any pressure is applied to extract a contact. It is especially suitable for applications where the integrity of the assemblies are of the utmost importance. Slide the extraction tip over contact from mating side till the locking spring from the contact is depressed. Push on handle to push out the contact with the spring loaded inner plunger. ACCESSORIES - TOOLING Insertion tooling RTM205 This tool is especially designed to ease insertion of any TRIM TRIO and SEALOK contact crimped on very flexible or small wire sizes. Simply position the insertion tool so that the tip of the tool bears against the back of the wire barrel, retaining the wire with thumb in the groove of the tool. 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............................................................................................................................................................................................................... ............................................................................................................................................................................................................... 126 USA (E) ChipC 0798 US (c) Copyright Framatome Connectors International, S.A. All rights reserved. U.S.A. Tel.: (800) 237-2374; 717-938-7200 Canada Tel.: 905-826-9810 Europe Tel.: 33-1-39-49-21-83 Asia/Pacific Tel.: 65-549-6666 950563-001 9/01 http://www.fciconnect.com