PRODUCT SPECIFICATION PRODUCT SPECIFICATION OF THE 0.30MM CENTER FFC JUMPER CABLE Revision List REVISION A MODIFICATION First Release REVISION: ECR/ECN INFORMATION: TITLE: A EC No: USW2012-0123 DATE: SHEETS 1-5 PRODUCT SPECIFICATION 0.30MM CENTER FFC JUMPER CABLE 2011/11/01 DOCUMENT NUMBER: PS-15015-001 DATE 2011/11/15 SHEET No. 1 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. Imig J. Wolfsberger S. Fulton TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 1 SCOPE This specification covers the 0.30mm center FFC (Flat Flexible Cable) jumper cable, high temperature style, using gold plated copper conductor. 2 PRODUCT DESCRIPTION 2.1 Product name and series number Product name: 0.30MM CENTER FFC JUMPER CABLE Product material no: 15015-XXXX 2.2 Dimensions, materials and markings Product dimensions according SD-15015-001. Number of conductors ************** N: 23, 25, 27, 29, 33, 39, 45, & 51 Pitch ******************************************** P: 0.30 0.05mm Span ******************************************** E: 0.30 (N-I) 0.10mm Total width ********************************** W: 0.30 (N+I) 0.10mm Margin width ******************************* M: 0.30 + 0.15mm/ -0.096mm Exposed Contacts ********************************** S: 3.00mm .50mm End thickness ***************************** Tc: 0.80 0.05mm Thickness - insulated area ******* Ti: 0.12 0.05mm Length ***************************************** L: 2.00", 4.00", 6.00", 8.00", & 10.00" .01" Reinforcement length *************** F: 4.00 .50mm REVISION: ECR/ECN INFORMATION: TITLE: A EC No: USW2012-0123 DATE: PRODUCT SPECIFICATION 0.30MM CENTER FFC JUMPER CABLE 2011/11/01 DOCUMENT NUMBER: PS-15015-001 SHEET No. 2 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. Imig J. Wolfsberger S. Fulton TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 2.3 COMPOSITION * Conductor: Material: Thickness: Gold plated copper conductor 0.018mm nominal * Insulation tape: Material: Thickness: Color: Polyimide + Flame retardant adhesive 0.025mm nominal Orange - Brown * Reinforcement tape:Material: Thickness: Color: Polyimide + Adhesive 0.135mm nominal Orange - Brown 2.4 Safety agency approvals Not applicable. 3 RATINGS 3.1 Current and applicable conductors Cross section 0.0018mm Amps 0.2 3.2 Temperature Operating temperature: REVISION: ECR/ECN INFORMATION: TITLE: A EC No: USW2012-0123 DATE: -40C to +105C PRODUCT SPECIFICATION 0.30MM CENTER FFC JUMPER CABLE 2011/11/01 DOCUMENT NUMBER: PS-15015-001 SHEET No. 3 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. Imig J. Wolfsberger S. Fulton TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 4 PERFORMANCE 4.1 Electrical requirements ITEM 1 2 DESCRIPTION Conductor resistance Insulation resistance cond. to cond. 3 Dielectric test 4 Voltage rating 5 Current rating TEST CONDITION REQUIREMENT 20mV Maximum, 10mA Maximum 60 milliohm Maximum 250 V DC between adjacent terminal and ground 50 Mohms Minimum Mate with molex series 502598 and apply 200 V AC for 1 minute between adjacent terminal or ground No disruptive discharge Maximum 30C heat rise at mate with Molex series 502598 50 V AC(rms)/DC MAXIMUM 0.2 A MAX TEST CONDITION REQUIREMENT 4.2 Physical requirements ITEM DESCRIPTION 6 Temperature rating 7 Heat resistance 8 Thermal shock REVISION: ECR/ECN INFORMATION: TITLE: A EC No: USW2012-0123 DATE: -40C to +105C Mate Molex series 502598 and expose to 85C for 96 hours. Upon completion of the exposure period, the test specimens shall be conditioned at ambient room conditions 1 to 2 hours, after which the specified measurements shall be performed. Mated Molex series 502598 and subject to the following conditions for 5 cycles. Upon completion of the exposure period, the test specimens shall be conditioned at ambient room condition for 1 to 2 hours, after which the specified measurements shall be performed. 1 cycle 30 minutes at -55C 5 minutes at +25C 30 minutes at +85C 5 minutes at +25C 1) No Damage 2) contact resistance of 100 milliohm Maximum 1) No Damage 2) contact resistance of 100 milliohm Maximum PRODUCT SPECIFICATION 0.30MM CENTER FFC JUMPER CABLE 2011/11/01 DOCUMENT NUMBER: PS-15015-001 SHEET No. 4 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. Imig J. Wolfsberger S. Fulton TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 9 Cold coiling 10 Wear by abrasion 11 Folding 12 Moisture resistance 1) Insulation resistance (item 2 above) 2)Dielectric test(item 3 above) 3)Visual inspection 96 hours at -40C / The sample will be wound on a 3mm dia. Mandrel Test following EN3475-503 Weight: 500g Speed: 60 cycles/min Abrasion tool: 0.13mm dia. The specimen shall be folded manually (Bending angle: 180 / Radius: 4mm) Mate with Molex series 502598 and expose to 40C, relative humidity 90 to 95% for 96 hours. Upon completion of the exposure period, the test specimens shall be conditioned at ambient room conditions for 1 hour, after which the specified measurements shall be performed. 10000 cycles (standard) 1000 cycles (shielded) MINIMUM 20 times MINIMUM 1) No Damage 2) contact resistance of 100 milliohm Maximum 3) meet dielectric requirement (item 3 above) 4) insulation resistance be 20 Mohm Minimum 5 PACKAGING According to MOLEX packaging specification: PK-15015-001 6 ROHS COMPLIANCE Cable construction is RoHS compliant. This includes base FFC. REVISION: ECR/ECN INFORMATION: TITLE: A EC No: USW2012-0123 DATE: PRODUCT SPECIFICATION 0.30MM CENTER FFC JUMPER CABLE 2011/11/01 DOCUMENT NUMBER: PS-15015-001 SHEET No. 5 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M. Imig J. Wolfsberger S. Fulton TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC