MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS Size 22 Signal and Thermocouple Contacts, Removable Crimp and Printed Board Mount DD SERIES Military/Industrial Quality Connectors MIL-DTL-24308 and MIL-C-39029 U.L. Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication U.L. File #14098 Di * EC Contact Technical Sales for details. 5/ U rE Compliant IES RoHS TR POS S F O R D E TA IL SK NIC INDU S O R IT A and compatible with other high density D-Subminiature connectors conforming to MIL-DTL-24308. A wide assortment of mounting spacers, cable support hoods and locking systems is available from stock. * pe Densi-D Series connectors are Military/Industrial quality, high density rectangular connectors designed for use in sheltered, mildly corrosive environments having a wide range of temperature, pressure and humidity changes. These crimp removable contact connectors are qualified to MIL-DTL-24308 and MIL-C-39029. Densi-D Series connectors utilize precision machined contacts with closed barrel crimp terminations, solder cup terminations, straight and 90 printed board mount. All female contacts are of closed entry design, featuring a fluted stainless steel shroud. Six standard contact variants are offered in arrangements of 15, 26, 44, 62, 78 and 104 contacts. Densi-D Series connectors are mateable rec tive 2002 /9 DENSI-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: CLIMATIC CHARACTERISTICS: Insulators: Temperature Range: Damp Heat, Steady State: Contacts: Contact Plating: Shells: Mounting Spacers: Push-On Fastener: Vibration Lock Systems: Jackscrew Systems: Hoods: Glass filled polyester per MIL-M-24519, UL 94V-0, blue color. Male contacts - precision machined high tensile copper alloy. Female contacts - precision machined high tensile copper alloy with stainless steel shroud. Military performance - 0.000050 inch [1.27 microns] gold over copper plate. Industrial performance - gold flash over nickel plate. Other finishes available upon request. Steel with tin plate; zinc and cadmium plate with dichromate seal, stainless steel, passivated. Other materials and finishes available upon request. Nylon plastic and brass; zinc plate with dichromate seal. Phosphor bronze or beryllium copper with tin plate. Slide lock and lock tabs, steel with nickel plate. Steel with zinc plate and dichromate seal, or clear zinc plate. Thermoplastic UL 94V-0. Composite, brass or steel with zinc plate and dichromate seal. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial Contact Resistance: Proof Voltage: Insulator Resistance: Clearance and Creepage Distance [minimum]: Working Voltage: 45 5 amperes nominal. 0.005 ohms maximum. 1000 V r.m.s. 5 G ohms. 0.042 inch [1.06mm]. 300 V r.m.s. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. -55C to +125C. 21 days. MECHANICAL CHARACTERISTICS: Removable Contacts: Contact Retention In Insulator: Contact Terminations: Shells: Polarization: Mounting To Angle Brackets: Mounting To Printed Board: Locking Systems: Mechanical Operations: Insert contact to rear face of insulator and release from rear face of insulator. Size 22 contacts, male - 0.030 inch [0.76mm] diameter; female - closed entry design with stainless steel shroud. 9 lbs. [40 N]. Closed barrel crimp, wire sizes 22 AWG [0.3mm2] through 30 AWG [0.05mm2] per IEC 352-2. 90 Printed Board Mount contact terminations. Male shells may be dimpled for EMI/ESD ground paths. Trapezoidally shaped shells and polarized jackscrews. Jackscrews and riveted fasteners with 0.120 inch [3.05mm] clearance hole, and threaded riveted fasteners with 4-40 threads and nylon lock inserts. Rapid installation push-on fasteners and mounting posts. Jackscrews and vibration locking systems. 1000 operations minimum per IEC 512-5. THERMOCOUPLE CONTACTS: Size 22 crimp contacts are available, see page 49 for details. PCB mount contacts are available, please contact Technical Sales for details. MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS D-Sub Positronic Industries connectpositronic.com FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 1 15 15 30 18 19 DD 15 1 16 9 10 10 11 31 26 44 DD 26 DD 44 1 1 1 22 21 42 43 20 21 39 60 78 40 43 59 64 84 85 62 DD 62 21 42 63 22 104 DD 104 DD 78 STANDARD SHELL ASSEMBLY M B B1 K D1 E D H 0.0360.008 [0.910.020] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.375 [9.53] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS [F] OPTIONAL SHELL ASSEMBLY [0, 02] 0.1200.010 [3.080.25] O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) CONNECTOR VARIANT SIZES DD 15 M DD 15 F DD 26 M DD 26 F DD 44 M DD 44 F DD 62 M DD 62 F DD 78 M DD 78 F DD 104 M DD 104 F A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] 0.032 [0.81] Total diametral float D 0.005 [0.13] [ D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 2.302 [58.47] 2.302 [58.47] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.596 [15.14] 0.596 [15.14] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places ] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 46 DD SERIES 5 1 6 MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS CRIMP CONTACTS CLOSED CRIMP BARREL FEMALE CONTACT "CLOSED ENTRY" DESIGN MALE CONTACT A *Color Code A *Color Code oB DD SERIES oB oC 0.150 [3.81] Stainless Steel Shroud O0.030 [0.76] 0.150 [3.81] Part Number: FC8122D oC Part Number: MC8022D Crimp contacts may be supplied kitted with connector or ordered separately. PART NUMBER WIRE SIZE AWG/[mm2] A OB OC PART NUMBER WIRE SIZE AWG/[mm2] A OB OC FC8022D 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] 0.518 [13.16] 0.035 [0.89] 0.047 [1.19] MC8022D 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] 0.531 [13.49] 0.035 [0.89] 0.047 [1.19] *M39029/57-354 22 / 24 / 26 / 28 [0.3/0.25/0.12/0.08] 0.518 [13.16] 0.035 [0.89] 0.047 [1.19] *M39029/58-360 22 / 24 / 26 / 28 [0.3/0.25/0.12/0.08] 0.531 [13.49] 0.035 [0.89] 0.047 [1.19] Material - Leaded nickel copper. Plating - Gold flash over nickel or 0.000050 inch [1.27] gold over copper for military specification contacts. Material - Brass. Plating - Gold flash over nickel or 0.000050 inch [1.27] gold over copper for military specification contacts. *Color Code - ORANGE/GREEN/YELLOW for military specification contacts. *Color Code - ORANGE/BLUE/BLACK for military specification contacts. For contact crimp tool information see page 54. Additional plating options available by adding suffix to part number add -14 for 0.000030 [0.76 microns] gold over nickel add -50 for 0.000050 [1.27 microns] gold over copper Example: FC8022D-14 Example: MC8022D-50 MALE CONTACT FEMALE CONTACT 0.853 [21.66] O0.045 [1.14] O0.066 [1.68] 0.179 [4.55] 0.841 [21.36] O0.045 [1.14] 0.179 [4.55] o0.0300.001 [0.750.03] Part Number: FC8020D Part Number: MC8020D O0.066 [1.68] Crimp area extends above connector molding. Crimp contacts may be supplied kitted with connector or ordered separately. PART NUMBER FC8020D WIRE SIZE AWG/[mm2] 20 max [0.5] A OB OC PART NUMBER 0.852 [21.64] 0.045 [1.14] 0.066 [1.68] MC8020D Material - Phosphor bronze Plating - Gold flash over nickel WIRE SIZE AWG/[mm2] 20 max [0.5] A OB OC 0.853 [21.66] 0.045 [1.14] 0.066 [1.68] Material - Brass Plating - Gold flash over nickel Additional plating options available by adding suffix to part number add -14 for 0.000030 [0.76 microns] gold over nickel Example: FC8120D-14 or MC8020D-14 Thermocouple contacts are available, see page 49 47 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS D-Sub Positronic Industries connectpositronic.com FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS DD SERIES REELS FOR AUTOMATIC PNEUMATIC CRIMP TOOLS Enlarged section of plastic contact carriers Contacts may be supplied in plastic carriers, packaged in reels holding 2,000 contacts for use with the automatic pneumatic crimp tools, catalog part number 9550-1. The same type carrier is used for both male and female contacts. All male and female crimp contacts can be ordered in reels by adding letter "R" after the contact part number, such as MC8022DR for a male contact and FC8022DR for a female contact. SOLDER CUP CONTACTS FEMALE CONTACT "CLOSED ENTRY" DESIGN 0.518 [13.16] O0.047 [1.19] O0.035 [0.89] MALE CONTACT 0.150 [3.81] Part Number: FS8022D Material - Phosphor bronze. Plating - Gold flash over nickel. 0.531 [13.49] Stainless Steel Shroud O0.030 [0.76] O0.047 [1.19] 0.150 [3.81] O0.035 [0.89] Part Number: MS8022D Material - Brass. Plating - Gold flash over nickel. Solder contacts may be supplied kitted with connector or ordered separately. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 48 MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS SIZE 22 CRIMP THERMOCOUPLE CONTACTS 22 AWG [0.3mm2] FEMALE CONTACT MALE CONTACT 0.520 [13.21] DD SERIES 0.531 [13.49] O0.047 [1.19] O0.035 [0.89] O0.047 [1.19] TYPE 0.149 [3.78] o0.0300.001 [0.750.03] 0.150 [3.81] MATERIAL MALE PART NUMBER FEMALE PART NUMBER COLOR CODE WIRE SIZE AWG [mm2] CHROMEL (+) MC8022DCH FC8022DCH WHITE 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] ALUMEL (-) MC8022DAL FC8022DAL GREEN 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] COPPER (+) MC8022DCU FC8022DCU RED 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] CONSTANTAN (-) MC8022DCO FC8022DCO YELLOW 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] CHROMEL (+) MC8022DCH FC8022DCH WHITE 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] CONSTANTAN (-) MC8022DCO FC8022DCO YELLOW 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] K 0.035 [0.89] T E Chromel(R) and Alumel(R) are registered trademarks of Hoskins Manufacturing Company For more information on the availability of Type J thermocouple contacts, please contact Technical Sales. For more information about thermocouple contacts with PCB solder termination, please contact Technical Sales. See page 54 for Crimp Tool information. 49 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS Positronic Industries connectpositronic.com STRAIGHT PRINTED BOARD MOUNT CONTACTS MALE CONTACT FEMALE CONTACT "CLOSED ENTRY" DESIGN A o0.030 [0.76] oD DD SERIES A oD Straight printed board mount contacts are supplied in connector. CODE NUMBER L OD A CODE NUMBER L OD A 3 0.150 [3.81] 0.020 [0.51] 0.725 [18.42] 3 0.150 [3.81] 0.020 [0.51] 0.737 [18.72] 32 0.300 [7.62] 0.020 [0.51] 0.865 [21.97] 32 0.300 [7.62] 0.020 [0.51] 0.877 [22.28] For straight printed board mount contacts specify code no. in step 4 of ordering information. Material - Phosphor bronze or brass. Plating - Gold flash over nickel. Fixed female jackscrews Swaged spacer with push-on fastener phosphor bronze. 0.375 [9.53] L Typical Part Number: DD62F3S60T2X DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 50 MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS C 90 PRINTED BOARD MOUNT CONNECTOR CODE 4, 0.450 [11.43] CONTACT EXTENSION DD**4R7000 0.450 [11.43] CONTACT EXTENSION DD SERIES Fixed female jackscrews B 0.008 [0.20] Specify code 4 in step 4 of ordering information A D PART NUMBER A B C D DD15*4R7*** 1.204 [30.58] 0.984 [24.99] 0.528 [13.41] 0.450 [11.43] DD26*4R7*** 1.532 [38.91] 1.312 [33.32] 0.528 [13.41] 0.450 [11.43] DD44*4R7*** 2.072 [52.63] 1.852 [47.04] 0.528 [13.41] 0.450 [11.43] DD62*4R7*** 2.720 [69.09] 2.500 [63.50] 0.528 [13.41] 0.450 [11.43] DD78*4R7*** 2.626 [66.70] 2.406 [61.11] 0.573 [14.55] 0.450 [11.43] 0.082 [2.08] Typ. 0.082 [2.08] Typ. 0.082 [2.08] Typ. Numbering shown is rear view of male and face view of female. 20 D 1 21 Typical Part Number: DD44M4R7NT2X 0.078 [1.98] Typ. 0.078 [1.98] Typ. Push-on fastener beryllium copper O0.020 [0.51] 0.125 [3.18] Nominal Typical Part Number: DD78M4R7NT2X 90 PRINTED BOARD MOUNT CONNECTOR, SIZE 104 CODE 4, 0.450 [11.43] CONTACT EXTENSION Fixed female jackscrews 0.375 [9.52] Max. 0.614 [15.60] 2.5000.008 [63.500.20] Typical Part Number: DD104M4R7NT20 Specify code 4 in step 4 of ordering information 2.720 [69.09] Numbering shown is rear view of male and face view of female 0.450 [11.43] 21 1 22 42 0.082 [2.08] Typ. 51 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.125 [3.17] Nominal O0.020 [0.51] Push-on fastener beryllium copper MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS D-Sub Positronic Industries connectpositronic.com FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS 90 AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN Mount connector with mating face positioned to follow direction of arrows. DD15 FEMALE DD15 MALE 0.492 [12.50] 0.984 [24.99] 0.492 [12.50] 0.190 [4.83] 0.215 [5.46] 0.078 [1.98] 0.078 [1.98] 0.078 [1.98] 0.090 [2.29] Typ. DD SERIES 0.984 [24.99] 0.078 [1.98] 0.090 [2.29] Typ. DD 26 FEMALE DD 26 MALE 1.312 [33.32] 1.312 [33.32] 0.656 [16.66] 0.380 [9.65] 0.656 [16.66] 0.385 [9.78] 0.078 [1.98] 0.078 [1.98] 0.078 [1.98] 0.090 [2.29] Typ. 0.078 [1.98] 0.090 [2.29] Typ. DD44 FEMALE DD44 MALE 1.852 [47.04] 1.852 [47.04] 0.926 [23.52] 0.926 [23.52] 0.650 [16.51] 0.655 [16.64] 0.078 [1.98] 0.078 [1.98] 0.078 [1.98] 0.090 [2.29] Typ. 0.078 [1.98] 0.090 [2.29] Typ. DD62 FEMALE DD62 MALE 2.500 [63.50] 1.250 [31.75] 2.500 [63.50] 1.250 [31.75] 0.973 [24.71] 0.975 [24.77] 0.078 [1.98] 0.078 [1.98] 0.078 [1.98] 0.078 [1.98] 0.095 [2.41] Typ. 0.095 [2.41] Typ. DD78 MALE DD78 FEMALE 2.406 [61.11] 1.203 [30.56] 2.406 [61.11] 0.903 [22.94] 0.041 [1.04] 0.082 [2.08] 0.082 [2.08] 0.082 [2.08] 0.095 [2.41] Typ. 1.203 [30.56] 0.903 [22.94] 0.041 [1.04] 0.082 [2.08] 0.095 [2.41] Typ. DD104 FEMALE DD104 MALE 2.500 [63.50] 1.250 [31.75] 0.082 [2.08] 0.082 [2.08] 2.500 [63.50] 0.981 [24.92] 1.250 [31.75] 0.967 [24.56] 0.082 [2.08] Typ. 0.095 [2.41] Typ. 0.082 [2.08] Typ. Suggest 0.035 [0.89] O hole for contact termination positions. Suggest 0.123 0.003 [3.12 0.08] O hole for mounting connector with push-on fasteners. 0.095 [2.41] Typ. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 52 MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS CRIMPING INFORMATION FOR DD AND ODD SERIES CRIMP CONTACTS USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS Step 1: Strip wire to indicated length. DD SERIES Take Care Not To: - Insulation Damage or remove strands. Untwist or overtwist strands. Leave insulation particles on strands. Damage insulation. 0.010 [0.25] 0.150 [3.81] Stranded wire Correctly Stripped Wire Strands damaged or removed by stripping tool. Strands overtwisted. Insulation cut incorrectly. Particles of insulation on the stripped part of the wire. Wire insulation damaged. Strands untwisted. Examples of Stripping Faults Step 2: Crimp wire to contact. For Hand Crimp Tool: - Place contact into crimping tool. - Insert wire into contact. - Center contact by slowly closing the crimping tool until the crimp indenters make contact with the crimp barrel. - Complete the cycle of the crimping tool in one smooth motion. - Remove the crimped contact. For Automatic Pneumatic Crimp Tool: - Insert the wire into the contact, positioned in the crimp tool by the plastic carrier. - Depress the activating device of the crimping tool to start the crimping cycle. - Remove the crimped contact. 53 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS Positronic Industries connectpositronic.com CRIMPING INFORMATION FOR DD AND ODD CRIMP CONTACTS Step 3: Inspect the crimp. Wire Insulation, Typical DD SERIES For All Tools: - Strands to be visible through the inspection hole. - Strands not to be visible beyond the insulation support. - Crimped contact to meet recommended conductor tensile force shown in chart. Crimp to meet recommended tensile strength. - Check for peeled gold and bent contacts. Cross Section of Correctly Crimped Contact Correctly Crimped Contact Stripped wires compressed for improved conduction. Strands visible beyond insulation support. 8 Crimp indents Strands not visible through inspection hole. Crimp indents too close to inspection hole. Stripped part of the wire too long. Stripped part of the wire too short. Crimp indents incorrectly located. Examples of Crimping Faults Positronic Recommended Conductor Tensile Strength Positronic recommended tools for DD series contacts. For more information see contact crimp tools and accessories page. WIRE SIZE AWG/[mm2] 22 [0.3] 24 [0.25] 26 [0.12] 28 [0.08] 30 [0.05] AXIAL LOAD POUNDS/[N] 12 [53] 8 [36] 5 [22] 3 [13] 1.5 [6.7] Conductor tensile strength values are derived using silver-tin plated copper wires. CRIMP TOOLS POSITIONERS FOR FC8022D POSITIONERS FOR MC8022D 9507 HAND CRIMP TOOL 9502-3 9502-4 9550-1 AUTOMATIC PNEUMATIC CRIMP TOOL Supplied in reels Supplied in reels Values may change depending upon what type of wire is used. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 54 MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS Positronic Industries connectpositronic.com D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS DD SERIES AUTOMATIC CRIMP TOOL, PNEUMATICALLY ACTUATED Part No. 9550-1 MINIATURE STEP ADJUSTABLE TOOL (M22520/2-01) Part No. 9507 This fast cycling automatic crimp tool produces an 8 indent crimp on wire sizes 20 AWG [0.5mm2] through 32 AWG [0.03mm2]. DD Series contacts must be ordered on reels. This miniature step adjustable hand crimping tool produces an 8 indent crimp configuration and will crimp wire sizes 20 AWG [0.5mm2] through 32 AWG [0.03mm2]. To order, specify part number 9550-1. Foot control valve is supplied as a standard accessory. To crimp FC8022D contacts, order contact positioner 9502-3. To crimp MC8022D contacts, order contact positioner 9502-4. To crimp MC8020D and FC8020D contacts, consult Technical Sales for contact positioners. Each positioner is equipped with a data plate which gives the correct crimp-depth setting for each wire size, and must be used with 9507 tool frame for best results when crimping Densi-D Series contacts. INSERTION/REMOVAL TOOL (M81969/1-04) Part No. 4811-2 One end of this tool is used to insert contacts into Densi-D Series connectors. The other end is used to extract contacts. This is accomplished by sliding the extraction tip down the wire into the connector until it bottoms against the contact. A slight rotation while pushing will release the contacts, which are then extracted by simultaneously pulling on the wire. 55 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. MILITARY QUALITY, REMOVABLE CONTACT, HIGH DENSITY SUBMINIATURE-D CONNECTORS D-Sub FOR MILITARY AND SEVERE INDUSTRIAL ENVIRONMENTAL APPLICATIONS Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 2 3 4 5 6 7 8 EXAMPLE DD 62 F 4 R7 N T6 S 9 STEP 9 - SPECIAL OPTIONS STEP 1 - BASIC SERIES CONTACT TECHNICAL SALES FOR ORDERING DETAILS OF THE FOLLOWING: Other Special Requirements. Straight and Right Angle Thermocouple PCB mount contacts DD Series STEP 2 - CONNECTOR VARIANTS 15, 26, 44, 62, 78, 104 STEP 3 - CONNECTOR GENDER STEP 8 -SHELL OPTIONS M - Male F - Female 0 S X Z C STEP 4 - CONTACT TERMINATION TYPE 0 1 2 3 - Ordered Without Contacts. Crimp, 22 AWG-30 AWG [0.3mm2-0.05mm2]. Solder cup, 22 AWG-30 AWG [0.3mm2-0.05mm2]. Solder, Straight Printed Board Mount with 0.150 [3.81] Tail Length. 32 - Solder, Straight Printed Board Mount with 0.300 [7.62] Tail Length. 4 - Solder, 90 Printed Board Mount with 0.450 [11.43] Contact Extension. *STEP 7 -LOCKING AND POLARIZING SYSTEMS 0 V3 V5 VL T T2 T6 E E2 E3 E6 *STEP 5 - MOUNTING STYLE - S7 - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male wtih internal hex for 3/32 hex drives Rotating Male and Female Polarized Jackscrews. *STEP 6 - HOODS AND PUSH-ON FASTENERS 0 J L Y - Y6 Z - H - G W N **F - None. Hood, Top Opening, Plastic. Hood, Side Opening, Plastic. Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 78 and 104 only. Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 78 and 104 only. Hood, Top or Side Opening, Robust and Extended Height, Composite and Plastic with Rotating Male Jackscrews. Available in size 15, 26, 44, 62, and 78 only. Hood, Top Opening, Metal. Available in size 26, 44, 62, and 78 only. Hood, EMI/RFI, Metal. Hood, Top or Side Opening, Plastic. Available in size 15, 26, and 44 only. Push-on Fastener, for 90 Mounting Brackets. Ferrite Inductor S F O R D E TA IL SK NIC INDU S O R TR U rE Compliant Di IES * pe RoHS * S S2 S5 S6 - rec tive 2002 /9 Contact Technical Sales for details. *For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. EC R8 - 5/ R7 - A R6 - Mounting Hole, 0.120 [3.05] O. Mounting Hole, 0.154 [3.91] O. Bracket, Mounting, 90 Metal with Cross Bar. Bracket, Mounting, 90 Plastic with Cross Bar. Float Mounts, Universal. Threaded Post, Brass, 0.375 [9.53] Length. Threaded Post, Nylon, 0.375 [9.53] Length. Bracket, Mounting, 90 Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar. Bracket, Mounting, 90 Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar. Bracket, Mounting, 90 Metal, Swaged to Connector with 4-40 Threads with Cross Bar. Bracket, Mounting, 90 Metal, Swaged to Connector with 4-40 Locknut with Cross Bar. Swaged Spacer, 4-40 Threads, 0.375 [9.53] Length. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. Swaged Spacer with Push-on Fasteners, 4-40 Threads, 0.375 [9.53] Length. Swaged Spacer with Push-on Fastener for use with Ferrite Inductor, 4-40 Threads, 0.515 [13.08] Length. IT - POS 0 02 B3 B8 F P P2 R2 - Zinc Plated with Dichromate Seal. - Stainless Steel. - Tin Plated. - Tin Plated and Dimpled (male connectors only). - Cadmium with Dichromate Seal. **Ferrite inductor is available on contact type 32 only. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 56 DD SERIES 1 STEP