Bundling, Insulating and Sealing Products Product Facts Plastic cable wrap provides an easy way to bundle cable, wire, tubing or hoses Helps protect bundles against abrasion caused by vibration Coiled wrap allows wiring harness breakouts Nylon cable ties are available for indoor/outdoor applications in various styles Standard Clamp (360 Compression) Stud Mount Heavy Duty (HD) HD Lashing Releasable Screw Mount Double Head Identification Cable tie mounts, fastened with screws or adhesive backing, neatly secure bundles to surfaces Fusion (cold-shrink) tape is self-adhering and selfcuring; application does not require heat or open flame Butyl rubber Silicone Master electrician's tape is commonly used to insulate, protect, and seal terminations Sealing and dielectric compound insulates and seals out moisture Roll form Pad form (c) 1997, 2000 and 2004 by Tyco Electronics Corporation. All Rights Reserved. AMP, AMP-TY, RAYCHEM, SPIRAP and TYCO are trademarks. Select from a variety of products to match your specific bundling, insulating and sealing requirements. SPIRAP plastic wrap is pre-wound in continuous lengths; it can accommodate 1/16-inch to 4-inch [1.58 to 101.60] diameter bundles. After being applied, it self-contracts to form a tight, uniform protective jacket for wire, cable, tubing or hoses. It is made of different materials to meet a range of operating temperature requirements. A small hand tool is available to make application easier and more uniform. AMP-TY cable ties provide a convenient way to bundle and harness cable quickly and economically. Selflocking ties can be applied by hand or with an economy pistol-grip tool. Interior serrations help grip and hold wire bundles. These ties are resistant to common solvents, oils and greases. Two-way, four-way, and swivel mounts provide for easy attachment of ties to surfaces -- resulting in improved wire/cable routing. Black fusion tape, which is stretched during application, self-adheres and shrinks to form a tough, homogeneous wrap. Silicone fusion tape (available in colors with a color stripe guide for easier application) are suitable for wrapping a wide range of sizes, shapes and materials. Application requires no heat or open flame -- promoting safety and convenience. Both of these durable tapes resist abrasion, impact, moisture and many chemicals. Master electrician's tape is a flame retardant, PVC electrical tape backed with non-softening rubber adhesive. It is commonly used to insulate electrical terminations. Sealing and dielectric compound is available in roll or pad form. It is used to insulate and seal out moisture -- especially on irregular connections or surfaces. Dielectric sealant, packaged in a small tube dispenser, is used to help weatherproof connectors and inhibit corrosion. In addition, Tyco Electronics offers other well-known brands of tubing and fittings to bundle, insulate, and seal wire and cable harnesses. Request Catalogs: 1307244 Flexible Cable Protection System 1654025 RAYCHEM Wire & Cable, Harnessing & Protection Products Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in Tyco Electronics products. They can provide you with: Technical Support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations 1 Catalog 124132 Revised 5-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Bundling, Insulating and Sealing Products Table of Contents This catalog of Bundling, Insulating and Sealing Products is designed to help you easily make the proper selection of the products you need for your application. Bundling Products SPIRAP Plastic Cable Wrap ........................................................................... 3, 4 AMP-TY Nylon Cable Ties ..............................................................................5-9 AMP-TY Cable Tie Accessories ........................................................................10 AMP-TY Application Tool .................................................................................10 Whether you are harnessing wire, cable, tubing and hoses, or insulating terminations and splices, Tyco Electronics has a performance proven solution. Insulating and Sealing Products Tapes Fusion Tapes (Butyl Rubber or Silicone) ............................................................11 Master Electrician's Tape .................................................................................12 Only the most commonly used products for bundling, insulation and sealing are included here; should you require other styles, contact your local sales representative or distributor. Sealants Sealing and Dielectric Compound .....................................................................12 Dielectric Sealant ..........................................................................................12 Many of the products listed in this catalog carry the trademarks of independent testing agencies such as Underwriters Laboratories Inc., Canadian Standards Association, etc. Consult Tyco Electronics for specific details. Dimensioning: Dimensions are in inches and millimeters unless specified otherwise. Values in brackets are metric equivalents. Metric symbols used are: m (meter) mm (millimeter) C (Celsius) N (newton) kg (kilogram) g (gram) Note: Converting an AWG size to mm2 is strictly a mathematical conversion and does not correlate to a standard metric wire size. 2 Catalog 124132 Revised 5-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Bundling, Insulating and Sealing Products SPIRAP Plastic Cable Wrap Product Facts Provides abrasion protection for wires, cables, tubing, and hoses Attractive -- makes neat, compact uniform bundles Break-out at any point along the bundle Moisture resistant -- will not hold "cable-rotting" moisture Meets military and commercial specifications Available in three sizes covering from 1/16th-inch [1.58] to 4-inch [101.60] diameter bundles Available in six materials to accommodate any application need Quickly applied by hand or by supplied hand tool SPIRAP plastic wrap is a very practical way to bundle and harness cable, wire, tubing and hoses. Economical and quickly applied, it provides continuous abrasion protection -- even under severe vibration. SPIRAP plastic wrap is pre-wound in continuous lengths. The diameter of the SPIRAP plastic wrap is slightly smaller than the bundle diameter it is recommended to protect. When applied, the plastic coil self-contracts to contain those items being bundled. This produces a tight, uniform protective jacket. SPIRAP plastic wrap is available in six materials to meet your application requirements. The SPIRAP Hand Tool is furnished with each box. The hand tool increases the speed of application and permits uniform wrapping along the bundle length. 3 Catalog 124132 Revised 5-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Bundling, Insulating and Sealing Products SPIRAP Plastic Cable Wrap (Continued) Selection Charts for Length Needed A B C Performance Characteristics Operating Temperature Range: Material Polyethylene-- -105F [-76.1C] min.; 215F [101.7C] max. Flame Retardant Polyethylene-- -8F [-22.2C] min.; 200F [93.3C] max. Nylon-- -148F [-100C] min.; 300F [148.9C] for 600 hrs.; 250F [121.1C] for 3000 hrs., max. Fluoropolymer-- -450F [-267.8C] min.; 500F [260C] max. Polyethylene (Natural) Flame Retardant Polyethylene (White) Outdoor Polyethylene-- -105F [-76.1C] min.; 215F [101.7C] max. Outdoor Nylon-- -148F [-100C] min.; 230F [110C] for 100 hrs., 200F [93.3C] for 700 hrs., max. Nylon (Natural) SPIRAP Hand Tool Part Number 500901 Furnished with each box, the SPIRAP Hand Tool increases the speed of application and permits uniform wrapping along the bundle length. The hand tool is slotted for 1/8-inch [3.18], 1/4-inch [6.35] and 1/2-inch [12.70] SPIRAP tubing. Fluoropolymer (Natural) Outdoor Polyethylene (Black) Outdoor Nylon (Black) O.D. Size Max. Bundle Dia. Range A Dimensions B C 1/8 3.18 1/16 to 1/2 1.59 to 12.70 .125 3.18 .031 .79 .218 5.54 1/4 6.35 1/2 12.70 1/4 6.35 1/2 12.70 3/16 to 2 4.76 to 50.8 3/8 to 4 9.53 to 101.6 3/16 to 2 4.76 to 50.8 3/8 to 4 9.53 to 101.6 .250 6.35 .500 12.70 .250 6.35 .500 12.70 .045 1.14 .062 1.57 .045 1.14 .062 1.57 .375 9.53 .500 12.70 .375 9.53 .500 12.70 1/8 3.18 1/16 to 1/2 1.59 to 12.70 .125 3.18 .015 .38 .218 5.54 1/4 6.35 1/2 12.70 3/16 to 2 4.76 to 50.8 3/8 to 4 9.53 to 101.6 .250 6.35 .500 12.70 .023 .58 .032 .81 .375 9.53 .500 12.70 1/8 3.18 1/16 to 1/2 1.59 to 12.70 .125 3.18 .010 .25 .218 5.54 1/4 6.35 1/4 6.35 1/2 12.70 3/16 to 2 4.76 to 50.8 3/16 to 2 4.76 to 50.8 3/8 to 4 9.53 to 101.6 .250 6.35 .250 6.35 .500 12.70 .020 .51 .045 1.14 .062 1.57 1/8 3.18 1/16 to 1/2 1.59 to 12.70 .125 3.18 1/4 6.35 1/2 12.70 3/16 to 2 4.76 to 50.8 3/8 to 4 9.53 to 101.6 .250 6.35 .500 12.70 Length ft/Box m/Box Part Numbers 50 15.24 500000-1 100 30.48 500000-2 50 15.24 500001-1 50 15.24 500002-1 50 15.24 500004-1 50 15.24 500005-1 50 15.24 500013-1 100 30.48 500013-2 50 15.24 500015-1 50 15.24 500017-1 50 15.24 500023-1 100 30.48 500023-2 .375 9.53 .375 9.53 .500 12.70 50 15.24 500024-1 50 15.24 500030-1* 50 15.24 500031-1* .010 .25 .218 5.54 50 15.24 500035-1 .023 .58 .062 1.57 .375 9.53 .500 12.70 50 15.24 500036-1 50 15.24 500037-1 *REA Listed 4 Catalog 124132 Revised 5-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Bundling, Insulating and Sealing Products AMP-TY Nylon Cable Ties Product Facts Self-locking application by hand or hand tool provides versatility Tapered tip speeds up threading and reduces applied cost Interior serrations help hold individual wires in place through friction Tough, smooth nylon may be used in outdoor and indoor applications. Black, UV-resistant ties are recommended for outdoor use Specific parts meet the requirements of MIL-S23190. See MS3367 and MS3368 part number notations All-nylon design eliminates metal components Recognized under the Component Program of Underwriters Laboratories Inc., File No. E73541 R AMP-TY All-Nylon Cable Ties provide a strong, durable way to bundle and harness cable quickly and economically. They can be used on virtually any bundle configuration, in diameters ranging from 1/16 [1.58] to 10 [254.00]. AMP-TY Cable Ties are resistant to common solvents, alkalies, dilute acids, oils and greases. All packages are heat sealed to retain moisture. Do not open package until you are ready to apply the ties. Fast and Easy to Apply 1. Gather cables together. 2. Apply hand-tight. 3. Snug-up with tool. 4. Finished tie holds cables firmly. 5 Catalog 124132 Revised 5-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Bundling, Insulating and Sealing Products AMP-TY Nylon Cable Ties (Continued) Standard Cable Ties R Dimensions (Approximate) Length Width 4 103.0 .096 2.44 6 155.0 .140 3.56 8 202.0 .100 2.54 8 204.0 .184 4.67 12 300.0 .183 4.65 151/2 392.0 .184 4.67 Thickness Part Number Color Minimum Tensile Strength 2-604771-9 Natural 2-604771-0 Black 18 lbs. 80.1 N 1-604771-9 Natural 1-604771-0 Black 2-603227-9 Natural 2-603227-0 Black .045 30 lbs. 1.14 133.5 N 1-603227-9 Natural 1-603227-0 Black 2-608687-9 Natural 2-608687-0 Black .045 18 lbs. 1.14 80.1 N 1-608687-9 Natural 1-608687-0 Black 2-604772-9 Natural 2-604772-0 Black .047 50 lbs. 1.19 222.5 N 1-604772-9 Natural 1-604772-0 Black 2-604751-9 Natural 2-604751-0 Black .051 50 lbs. 1.30 222.5 N 1-604751-9 Natural 1-604751-0 Black 2-604774-9 Natural 2-604774-0 Black .055 50 lbs. 1.40 222.5 N 1-604774-9 Natural 1-604774-0 Black requirements of MIL-S-23190, Type I, Class 1. .037 .94 *Meets or exceeds the Maximum Bundle Diameter .75 19.1 1.25 31.75 2.0 50.8 1.75 44.45 3.0 76.2 4.0 101.6 Package Quantity 1000 1000 100 100 1000 1000 100 100 1000 1000 100 100 1000 1000 100 100 1000 1000 100 100 1000 1000 100 100 Government Designation* MS3367-4 MS3367-5 MS3367-4 MS3367-1 MS3367-7 MS3367-2 Clamp Tie 360 Compression Round compression, good for use on hoses. 8 205.46 .182 4.63 .046 1.17 4-569654-9 Black 60 lbs. 27.2 kg 1.75 44.45 100 -- 16 406.86 .302 7.67 .078 1.98 1-569655-9 Black 120 lbs. 54.4 kg 4.00 101.6 50 -- Stud Mount Tie 1/4-20 UNC Stud Slides on threaded stud and is retained by interior serrations. 6 Catalog 124132 Revised 5-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Bundling, Insulating and Sealing Products AMP-TY Nylon Cable Ties (Continued) Heavy Duty Cable Ties R Dimensions (Approximate) Length Width Thickness 9 226.0 .299 7.59 .063 1.60 151/4 390.0 .303 7.7 .078 1.98 293/4 756.0 .298 7.57 .075 1.91 Part Number Color 3-603225-9 3-603225-0 4-603225-9 4-603225-0 3-604773-9 3-604773-0 1-604773-9 1-604773-0 4-603222-9 4-603222-0 Natural Black Natural Black Natural Black Natural Black Natural Black Minimum Tensile Strength Maximum Bundle Diameter 120 lbs. 534 N 2.0 50.8 120 lbs. 534 N 4.0 101.6 120 lbs. 534 N 8.75 222 Package Quantity Government Designation* 500 500 50 50 500 500 100 100 50 50 -- -- -- -- MS3367-3 MS3367-6 *Meets or exceeds the requirements of MIL-S-23190, Type I, Class 1. Heavy Duty Lashing Cable Ties R Dimensions (Approximate) Part Number Color Minimum Tensile Strength Maximum Bundle Diameter Package Quantity Length Width Thickness 20 516.4 .492 12.5 .074 1.9 5-608689-0 Black 250 lbs. 1112.5 N 5.0 127.0 25 29 737.2 .492 12.5 .086 2.2 5-608697-0 Black 250 lbs. 1112.5 N 8.0 203.2 25 35 891.3 .492 12.5 .086 2.2 5-608691-0* Black 250 lbs. 1112.5 N 10.0 254.0 25 Part Number Color Minimum Tensile Strength Maximum Bundle Diameter Package Quantity *Releasable. Releasable Cable Ties Dimensions (Approximate) R Perfect for prototype construction and service requiring the addition of wires on existing harnesses. Length Width Thickness 61/2 165.0 .186 4.72 .046 1.47 2-608692-9 1-608692-9 1-608692-0 Natural Natural Black 50 lbs. 222.5 N 1.38 34.93 1000 100 100 812 216.0 .157 3.99 .049 1.24 1-604476-9 1-604476-0 Natural Black 40 lbs. 178 N 2.0 50.8 100 100 Note: Releasable Heavy Duty Lashing Cable Ties are shown above. 7 Catalog 124132 Revised 5-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Bundling, Insulating and Sealing Products AMP-TY Nylon Cable Ties (Continued) Screw Mounting Cable Ties R One-piece, all-nylon ties for quick, simple cable mounting. Bundling and mounting are done with one unit. Dimensions (Approximate) Mounting Hole Thickness Size Length Width 41/4 111.0 .099 2.52 .042 1.07 #4 Screw 61/4 162.0 .142 3.61 .046 1.17 #8 Screw 81/2 215.0 .188 4.78 .049 1.24 #10 Screw 16 408.0 .187 4.75 .055 1.40 #10 Screw 16 413.0 .307 7.80 .080 2.03 1/4" Screw Minimum Tensile Strength Part Number Color 1-603231-9 1-603231-0 2-608693-0 1-608693-9 1-608693-0 2-608694-9 2-608694-0 1-608694-9 1-608694-0 2-608695-9 2-608695-0 1-608695-9 1-608695-0 4-608696-9 4-608696-0 Natural Black Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Maximum Package Bundle Quantity Diameter 18 lb. 80.1 N .75 19.1 30 lbs. 133.5 N 1.25 31.75 50 lbs. 222.5 N 1.75 44.45 50 lbs. 222.5 N 4.0 101.6 120 lbs. 534 N 4.0 101.6 100 100 1000 100 100 1000 1000 100 100 1000 1000 100 100 50 50 Double Head Cable Ties Designed to harness two cables simultaneously. The second loop may also serve as a positioning device for a single cable. Dimensions (Approximate) Part Number Color Minimum Tensile Strength Maximum Bundle Diameter Package Quantity Length Width Thickness 8 210.0 .185 4.70 .046 1.17 1-608698-9 1-608698-0 Natural Black 50 lbs. 222.5 N .75 19.05 100 100 15 390.0 .184 4.7 .054 1.4 1-608700-0 Black 50 lbs. 222.5 N 2.0 50.8 100 8 Catalog 124132 Revised 5-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Bundling, Insulating and Sealing Products AMP-TY Nylon Cable Ties (Continued) Identification Cable Ties Tie and identify bundles of cable in one operation. Large flat area for imprinting or writing the required information. A B C D Style A B B C D Dimensions (Approximate) Length Width Thickness 4 103.0 8 203.0 15 381.0 8 203.0 8 203.0 .098 2.49 .185 4.70 .185 4.70 .183 4.65 .183 4.65 .041 1.04 .046 1.17 .055 1.40 .047 1.19 .047 1.19 Part Number Color 1-608701-9 Natural 2-608702-9 1-608702-9 Natural Natural 2-608703-9 Natural 3-608704-9 4-608704-9 Natural Natural 6-608789-9 Natural Minimum Maximum Marking Package Government Tensile Bundle Pad Quantity Designation* Strength Diameter Size 18 lbs. .75 .952 x .290 100 MS3368-5-E 80.1 N 19.1 24.18 x 7.37 1000 50 lbs. 1.75 .966 x .435 MS3368-1-A 222.5 N 44.45 24.54 x 11.05 100 50 lbs. 4.0 2.075 x .429 1000 MS3368-2-A 222.5 N 101.6 52.71 x 10.90 500 50 lbs. 1.75 .873 x 1.070 MS3368-3-C 222.5 N 44.45 22.17 x 27.18 50 50 lbs. 1.75 .873 x 1.750 200 MS3368-4-D 222.5 N 44.45 22.17 x 44.45 *Meets or exceeds the requirements of MIL-S-23190, Type II, Class 1. 9 Catalog 124132 Revised 5-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Bundling, Insulating and Sealing Products AMP-TY Cable Tie Accessories Cable Tie Mount (Screw Type) Accommodates ties with maximum tensile strength of 50 lbs. [222.5 N] Part No. 1-350087-0 Package of 100 Part No. 2-350087-0 Package of 1000 Note: Screw not included Two-Way Cable Tie Mount Permits entry from two sides. Available in two sizes. 1.13 [28.70] x 1.13 [28.70] , #6 Screw Hole, with Adhesive* Back. Accommodates ties with maximum tensile strength of 50 lbs. [222.5 N] Part No. 608800-1 Package of 100 R Four-Way Cable Tie Mount Permits entry from four sides. Available in two sizes. R Cable Tie Swivel Mount with Adhesive Back and Screw Holes (.187 [4.75] Dia.) .38 [9.65] x .6 [15.24], #6 Screw Hole, without Adhesive Back. Accommodates ties with maximum tensile strength of 50 lbs. [222.5 N] Part No. 608801-1 Package of 100 .75 [19.05] x .75 [19.05], two #4 Screw Holes, with Adhesive* Back. Accommodates ties with maximum tensile strength of 30 lbs. [133.5 N] Part No. 608802-1 Package of 100 1.13 [28.70] x 1.13 [28.70], two #8 Screw Holes, with Adhesive* Back. Accommodates ties with maximum tensile strength of 50 lbs. [222.5 N] Part No. 608803-1 Package of 100 1 [25.4] x 1 [25.4], two .187 [4.75] Dia. Screw Holes, with Adhesive Back. Accommodates ties with maximum tensile strength of 30 lbs. [133.5 N] Part No. 607847-1 Package of 100 *The rubber-based adhesive backing on these mounts has a tensile strength of 6 lbs. [26.7 N] per square inch. This rating applies in temperatures from -50F [-45C] to 180F [82C]. For best performance, mounts should be applied to a smooth, clean, dry, and oil-free surface. AMP-TY Application Tool Economy Application Tool Part No. 734587-1 (Color -- blue) IS 408-8816 Tool operates on cable ties up to 50 lb. [222.5 N] tensile value. It has a tension adjustment and cuts off the end of the tie. 10 Catalog 124132 Revised 5-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Bundling, Insulating and Sealing Products Tapes Butyl Rubber Fusion Tape Product Facts Forms tough, homogeneous, watertight skin. Provides for long-term protection even during prolonged immersion in water Resists abrasion, impact, sunlight, and most chemicals; eliminates need for overwrap in most applications; keeps installation costs down Requires no heat or open flame; minimizes equipment; promotes safety and convenience; cuts installation costs Wraps a wide range of sizes, shapes, and materials; reduces need for special tapes or devices; lowers inventory Does not transfer adhesive; does away with messy cleanup after use Has little tack; eases handling; speeds application Easy-to-use Fusion Tape is ideal for wrapping electrical cable splices and terminations. It provides neat, trim, long-lasting insulation on a wide range of sizes, shapes, and materials. Although most applications are electrical, Fusion Tape finds wide usage in other areas. This durable, black elastic tape has excellent electrical properties, water resistance, ozone resistance, and corrosion resistance at temperatures ranging from -40F [-40C] to 212F [100C] continuous, and to 266F [130C] for short periods of time. Black Tape Width Thickness 1.000 25.40 .750 19.05 1.000 25.40 1.500 38.10 2.000 50.80 .020 0.51 Width Thickness 1.000 25.40 1.000 25.40 1.000 25.40 1.000 25.40 1.000 25.40 1.000 25.40 .020 0.51 .020 0.51 .030 0.76 .020 0.51 .020 0.51 .020 0.51 .020 0.51 Length Weight Part Numbers feet m lbs. grams 10 3.05 .088 39.6 605262-1 .032 14.6 605980-1 .105 47.8 605980-2 .298 135.2 605980-3 .398 180.4 605262-2 30 9.14 Silicone Fusion Tape Product Facts Self-adhering and selfcuring; bonds into a permanent, inseparable insulator within 24 hours at room temperature Color stripe guides adequate tape overlap for optimum insulation Rated for use from -76F [-60C] to 392F [200C] and up to 500F [260C] for short durations Insulating barrier provides greater resistance to moisture and chemicals Highly flexible, making it ideal for completely covering irregular surfaces Availability in colors with contrasting color stripe guides offers a wider choice of color-coding Meets or exceeds the requirements of MIL-I-46852, Type II Tape Color Stripe* feet Length m Weight lbs. grams Part Numbers Red Blue 36 11 .28 127.0 608036-1 Grey Blue 36 11 .28 127.0 608036-2 Grey White 36 11 .38 172.4 608036-4 Clear Blue 36 11 .28 127.0 1-608036-2 Red Blue 15 4.6 .12 54.4 1-608036-3 Black White 15 4.6 .12 54.4 1-608036-4 *AMP Silicone Fusion Tape has a center color stripe on one side throughout the length which serves as a guide to proper coverage when wrapping. IS 408-9716 11 Catalog 124132 Revised 5-04 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Bundling, Insulating and Sealing Products Tapes (Continued) Master Electrician's Tape Part Number 604271-2 (10 rolls per sleeve, each individually wrapped) Black 3/4 [19.05] x .007 [.17] x 66 ft. [20.11 m] Roll Tape is an all-weather, flame retardant, PVC electrical tape backed with non-softening rubber adhesive. It can sustain temperatures of -40F [-40C] to +176F [80C] without cracking. Sealants Sealing and Dielectric Compound Product Fact Insulates and seals out moisture Roll Form Part Number 604319-1 1 [25.40] wide x 1/8 [3.17] thick x 42 ft. [12.80 m] roll (backing paper on one side) Part Number 275447-1 3-3/4 [95.25] wide x 1/8 [3.17] thick x 10 ft. [3.05 m] roll (backing paper on one side) Pad Form Part Number 275442-1 Package of 25 3-3/4 [95.25] squares x 1/8 [3.17] thick pads with backing paper on both sides Part Number 275442-2 Package of 50 1-1/2 [38.1] squares x 1/8 [3.17] thick pads with backing paper on both sides Dielectric Sealant Part Number 769141-1 Weight (g [oz]): 5.10 [0.180] Packaging Method: Tube 12 124132-3M-GIC-FP-5-04-0G3B Printed in the U.S.A. Tyco Electronics Corporation www.tycoelectronics.com