JAGUAR VX Torque Vector System Sensorless Vector Variable Frequency Inverters - 0.4kW to 280kW High performance, Torque Vector Control Up to 250% torque at 1Hz Low torque ripple at low speed Fast torque response - 200mS, 0 - 100% load Load speed regulation < 1% open loop User friendly self tuning to motor Ultra compact IP20 enclose ( 22kW) Dual LED/LCD plain English display User programmable I/O Low motor noise profile Auto energy saving function Renowned IMO 5 year warranty 5 Specifications JAGUAR VX ORDER CODES VX40 VX75 VX150 VX220 VX400 VX550 VX750 VX1100 VX1500 VX1850 VX2200 JAGUAR VXP ORDER CODES - - - - - - MOTOR RATING (kW) 0.4 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 RATED O/P CURRENT (A) 1.5 2.5 3.7 5.5 9 13 18 24 30 39 45 100% RATED I/P CURRENT RMS 1.7 2.9 5.5 7.7 12.6 18.2 24.4 36.3 48.5 59 72 45 50 65 85 110 140 200 315 340 450 510 VX750P VX1100P VX1500P VX1850P VX2200P (AT 400V)* HEAT LOSS (W) (AT 2 KHz CARRIER FREQUENCY) INPUT VOLTAGE/FREQUENCY 3 PHASE 380 TO 415V (+10%,-15%) 50/60 Hz (+5%,-5%) WEIGHT (Kg) 2.4 3.2 3.2 3.2 3.2 6.5 5.3/6.5 10.6/6.5 INPUT POWER FACTOR** 0.96 0.95 0.94 0.93 0.94 0.95 0.95 0.95 OUTPUT VOLTAGE FREQUENCY 3 PHASE JAGUAR VX ORDER CODES VX30K VX37K JAGUAR VXP ORDER CODES VX30KP VX37KP VX45K 0 - V INPUT VX55K VX75K VX45KP VX55KP VX75KP VX90K 10.6/11.5 10.6/11.5 0.94 0.95 10.6/12 0.96 0.2 - 400 Hz (`P' MODELS 0.2 - 120 Hz) VX110K VX132K VX160K VX200K VX220K VX90KP VX110KP VX132KP VX160KP VX200KP VX220KP VX280KP MOTOR RATING (kW) 30 37 45 55 75 90 110 132 160 200 220 280 RATED O/P CURRENT (A) 60 75 91 112 150 176 210 253 304 377 415 520 100% RATED I/P CURRENT RMS 58 71 85 104 141 168 203 243 293 363 400 508 1200 1400 1600 1900 2300 2700 3000 3400 4000 4600 5000 6000 (AT 400V)* HEAT LOSS (W) (AT 2 KHz CARRIER FREQUENCY) INPUT VOLTAGE/FREQUENCY WEIGHT (Kg) INPUT POWER FACTOR** OUTPUT VOLTAGE FREQUENCY NOTES * ** 3 PHASE 380 TO 415V (+10%,-15%) 50/60 Hz (+5%,-5%) 36 36/37 37/44 45/54 54/61 61/88 88 88/120 120/125 125/177 177 177 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 3 PHASE 0 - V INPUT 0.2 - 400 Hz (`P' MODELS 0.2 - 120 Hz) FIGURES FOR INPUT ARE QUOTED WHEN USING A DC REACTOR FROM VX30K AND VX30KP UP, NO REACTOR < 30KW AT 100% FULL LOAD CURRENT AND USING DC REACTOR PRICE INFORMATION AND ORDERING Jaguar VX Basic circuit configuration and terminals WARNING! INVERTER MUST BE EARTHED Braking resistor (option) for all inverters. DC Bus reactor (Optional 22kW) P(+) Terminal Markings Markingsfor forDC DC * Terminal reactor and and Braking Braking bus reactor Resistor for or Braking Resistor Braking Unit The marking marking of of these these The terminals varies varies between between terminals different sizes of JaguarVX VX different sizes of Jaguar inverter. Please refer to inverter. Please refer to pages 19, 20 and 21 for manual specific details. specific for detail. DB GND (PE) GND (PE) Link P1 to (*) if DC reactor not required Input contactor On-board braking IGBT and resistor applicable only to VX40 to VX750 and VX750P to VX1100P. Disconnect the internal resistor (R) before connecting an external resistor. N(-) * * * 2 0V Braking unit (option). Applicable to VX1100, VX1500P, VX30K 1 24V and inverters larger than these. BU P(+) P1 RTS = Volt-free NC contact for thermal protection. RTS R L1 3-phase power supply 50Hz or 60Hz U V W L2 Note (1) L3 Analog voltage frequency ref. input (Pot. 1k, 1W) 4-20mA analog input Programmable analog output (13) (12) (11) +10V DC (C1) +ve 250 (FMA) (FMP) (CM) Digital output Power charge LED `CRG' SMPS Z 0V A/D +24V DC GND (PE) Current detection Gate drive Voltage detection Connect via RF filter (if fitted) Note (2) DC voltage detection M Earth busbar at MCC Keypad Panel Keys 0 to 10V DC Pulse output 0V (V1) Note (3) (FWD) 4.7k CPU LED, LCD displays Frequency command switch PWM generator Accel / Decel regulator Autovoltage regulator Function generator Torque vector calculator PRICE INFORMATION AND ORDERING (REV) 4.7k BU RTS (THR) 4.7k 1 2 (HLD) 4.7k (X1) 4.7k Input signal CPU A/D Protective logic (AX1) Run relay (AX2) output Note (3) (X2) 4.7k Control inputs (30C) Trip (30B) relay (30A) output (X3) 4.7k (X4) 4.7k (Y1E) (X5) 4.7k (Y2E) (BX) 4.7k Output signal (Y3E) (RST) 4.7k (P24) or (CMS) Note (6) (Y4E) 0V (Y5E) +24V DC (CMC) 0V NOTES (1) (2) (3) (4) (5) (6) Programmable outputs (P24) or (CMS) Note (6) (CM) Note (4) For inverters rated 22kW the inrush contactor is replaced by an SCR. 0V Common Terminals (11) and Voltage detection circuit applicable for inverters 30kW only. (CM) are optically isolated. Standard for inverters 30kW, optional for smaller models. Relay status shown as at inverter Two terminals (CM) standard for inverters 22kW, one for 30kW. `power ON' or `healthy'. If motor thermistors are required, please consult IMO. Internal +24V DC supply terminal designated P24 (22kW) or CMS (30kW). Jaguar VX Control circuit connections Purpose Analog frequency setting Terminal Meter outputs Programmable outputs Relay outputs Description 11 Speed reference 0V common For use with terminals 12, 13 and C1 (and V1, 30kW only) 12 Potentiometer input Maximum speed demand is at +10V with a 0V to +10V DC input. Input impedance 20k (22kW), 22k (30kW). 13 Potentiometer supply Regulated +10V DC power supply for 1k min. speed control potentiometer. Input 10mA max. C1 Current loop input Maximum speed demand is at 20mA with a 4-20mA DC input, impedance 250. Inverter output frequency is proportional to current input signal, zero speed = 4mA. V1* Auxiliary freq. reference Bipolar 0V to 10V input. CM 0V common 0V common terminals for general use. FWD Forward and STOP command REV Reverse and STOP command If FWD and FWD-P24 closed: Motor runs forward open: Motor decelerates to rest REV are both closed or both open, inverter REV-P24 closed: Motor runs in reverse open: Motor decelerates to rest output STOPS. HLD FWD/REV command hold HLD-P24 closed: Latches momentary FWD or REV inputs open: FWD/REV non-latching Coast-to-stop command BX-P24 THR External Trip/Alarm input THR-P24 closed: Normal open: Trip (OH2) inverter output instantaneously RST Trip/Alarm RESET BX Programmable inputs Terminal Name closed: Inhibit inverter output instantaneously open: Normal If RST-P24 closed for 100ms, inverter internal fault trips are reset, and also alarm 30A/B/C (see below). X1 Programmable input 1 X2 Programmable input 2 X3 Programmable input 3 Preset speeds or mains-to-inverter changeover X4 Programmable input 4 Preset acc/dec command. LOC/REM changeover. DC injection brake command. X5 Programmable input 5 Preset acc/dec times. 2nd motor V/F ratio. Data protection enable/disable. P24 P24 +24V DC power supply Preset speeds or motorised potentiometer 24V current source for programmable I/O terminals and for FWD, REV, HLD, BX, THR, RST and X1 to X5. Output frequency, current, torque or load factor can be selected. 0V to +10V DC at 2mA max. (Min. impedance 5k) Pulse output proportional to inverter output frequency. Pulse frequency 6 to 100 x O/P Hz at +10V DC (adjustable). FMA Analog meter FMP Pulse frequency meter CMC Open-collector common Y1E Programmable output 1 Y2E Programmable output 2 Y3E Programmable output 3 Y4E Programmable output 4 Y5E Programmable output 5 Y2E FAR Y3E FDT 30A 30B 30C Normally open Normally closed Common Relay changes state when an internal protection function is active and when the inverter trips. Contact: 250V AC, capacity 0.5A, cos 0.3 Run relay Relay closes when inverter is running Contact: 250V AC, capacity 0.5A, cos 0.3 AX1* AX2* Output: 27V DC, Up to 16 different outputs can be programmed 50mA per from the operating Functions representative of O/P channel, total 50mA dynamic operating conditions. maximum. Factory defaults: Caution Y1E Inverter running 0V * Standard for 30kW only, optional for 22kW. Y4E Overload early warning Y5E Undervoltage Read Technical Manual before use. Two CM terminals for 22kW, one for 30kW. PRICE INFORMATION AND ORDERING Jaguar VX Parameter list/function code table Group No. Name LCD Display Setting range Basic Functions 00 Frequency command 00 FREQ COMND 0 = KEYPAD, or keys 1 = TERMINAL, 0 to +10V 2 = TERMINAL, 4 to 20mA -- -- 0 01 Operating mode 01 OPR METHOD 0 = KEYPAD, RUN/STOP keys 1 = TERMINAL, (FWD) & (REV) -- -- 0 02 Max. O/P frequency 02 MAX Hz VX, 50-400Hz VX...P, 50-120Hz Hz 1 50 03 Base freq., motor 1 03 BASE Hz -1 VX, 50-400Hz VX...P, 50-120Hz Hz 1 50 04 Max. O/P V, motor 1 04 RATED V -1 0 = Output dependent on supply V* 320 to 480 = output V V 1 400 05 Accel. time, motor 1 05 ACC TIME 1 0.01 to 3600 s 0.01 6.00 06 Decel. time, motor 1 06 DEC TIME 1 0.00 = ramp inhibit, or 0.01 to 3600 s 0.01 6.00 07 Torque boost, motor 1 07 TRQ BOOST 1 0.0 = auto; 0.1 to 20.0 fixed boost -- 0.1 0.0 [0.1] 08 Electronic thermal O/L, type 08 ELECTRN OL 0 = Inactive 1 = Active for standard motor 2 = Active for inverter-rated motor -- -- 1 09 Electronic O/L, level 09 OL LEVEL 20% to 105% of inverter rating A 0.01 10 Restart after momentary power supply failure 10 RESTART 0 = Inactive 1 1 = Inactive 2 2 = Active, smooth recovery 3 = Active, restart at set Hz 4 = Active, restart at start Hz -- -- 3 11 O/P freq. HI limit 11 H LIMITER VX, 0-400Hz VX...P, 0-120Hz Hz 1 70 12 O/P freq. LO limit 12 L LIMITER VX, 0-400Hz VX...P, 0-120Hz Hz 1 0 13 Min. O/P freq. (bias) 13 FREQ BIAS VX, 0-400Hz VX...P, 0-120Hz Hz 1 0 14 Freq. I/P ref. gain 14 FREQ GAIN 0.0 to 200.0% % 0.1 100.0 15 Driving torque limit 15 DRV TORQUE 20 to 180, 999% (999 = no limit) % 1 150 [120] 16 Braking torque limit 16 BRK TORQUE 0, 20 to 180, 999% (999 = no limit) % 1 100 [100] 17 DC inj. brk. Start frequ. 17 DC BRK Hz 0.0 to 60.0Hz Hz 0.1 0.0 18 DC inj. brk. Brkg. level 18 DC BRK LVL 0.0 to 100% % 0.1 0.0 19 DC inj. brk. Brkg. time 19 DC BRK t 0.0 (brake inactive), or 0.1 to 30.0s s 0.1 0.0 20 to 26 Pre-set multistep frequencies 1 to 7 20 MULTI Hz -1 to 26 MULTI Hz -7 VX 0.00, 0.20 to 400.0Hz VX...P 0.00, 0.20 to 120.0Hz (0.00 = preset disabled) Hz 0.01 0.00 27 Intl. electronic thermal O/L for intl. brkg. R 27 DBR OL 0 = Inactive 1 = Active for intl. R, invrs. 7.5kW 2 = Inactive -- -- 1 [0] 28 Slip compensation 28 SLIP COMP -9.9Hz to +5.0Hz Hz 0.1 0.0 29 Torque vector control 29 TRQ VECTOR 0 = Inactive 1 = Active -- 0 30 Number of motor poles 30 MTR POLES 2 4 2 to 14 (even nos. only) Unit Resol. -- Def. Functions marked by heavy outlines can be set whilst the inverter is running. DEF = factory-set defaults. Resol = resolution. Default values are for all inverters. Where VX...P defaults differ, they are shown in square brackets [...]. * LCD display shows 0V Approx. rated current for inverter-rated motors PRICE INFORMATION AND ORDERING Jaguar VX Parameter list/function code table (continued) Group No. 31 31 Function Block 32 to 41 31 * 32--41 * 0 = Functions 32 to 41 hidden 1 = Functions 32 to 41 displayed -- -- 0 Prog. I/P terminals 32 Select the functions of terminals X1 to X5 32 X1-X5 FUNC 0000 to 2222 -- -- 0000 Acc./Dec. 33 times 34 35 36 37 38 Accel time 2 Decel time 2 Accel time 3 Decel time 3 Accel time 4 Decel time 4 3X ACC TIME X 0.00 = Ramp inhibited, coasting 0.01 to 3600s s 0.01 10.00 10.00 15.00 15.00 3.00 3.00 2nd motor 39 Base freq., motor 2 39 BASE Hz -2 VX, 50-400Hz VX...P, 50-120Hz Hz 1 50 40 Max. O/P V, motor 2 40 RATED V -2 0 = Output dependent on supply V* 320 to 480 = output V V 1 400 41 Torque boost, motor 2 41 TRQ BOOST 2 0.1 to 20.0 fixed boost -- 0.1 2.0 42 Function Block 43 to 51 42 * 43--51 * 0 = Functions 43 to 51 hidden 1 = Functions 43 to 51 displayed -- -- 0 43 FMP terminal, pulse rate multiplier 43 FMP PULSES x6 to x100 -- 1 x24 44 Voltage O/P adjustmt. 44 FMP V-ADJ 50% to 120% % 1 100% 45 FMA terminal, voltage adjustment 45 FMA V-ADJ 65% to 200% % 1 100% 46 FMA terminal function 46 FMA FUNC 0 = O/P freq. 2 = O/P torque -- -- 0 47 Select the functions of terminals Y1E to Y5E 47 Y1-Y5 FUNC 00000 to FFFFF -- -- 01234 48 FAR function (`At Speed' window) 48 FAR HYSTR 0.0 to 10.0Hz Hz 0.1 2.5 49 FDT function (level) 49 FDT LEVEL VX, 0-400Hz VX...P, 0-120Hz Hz 1 50 50 FDT function (hyster.) 50 FDT HYSTR 0.0 to 30.0Hz Hz 0.1 1.0 51 O/L alarm (level) 51 OL WARNING Approx. 20 to 105% inverter rated current A 0.01 52 Function Block 53 to 59 52 * 53--59 * 0 = Functions 53 to 59 hidden 1 = Functions 53 to 59 displayed -- -- 0 Frequency 53 control 54 Skip frequency 1 53 JUMP Hz 1 VX, 0-400Hz VX...P, 0-120Hz Hz 1 0 Skip frequency 2 54 JUMP Hz 2 VX, 0-400Hz VX...P, 0-120Hz Hz 1 0 55 Skip frequency 3 55 JUMP Hz 3 VX, 0-400Hz VX...P, 0-120Hz Hz 1 0 56 Skip hysteresis 56 JUMP HYSTR 0 to 30Hz Hz 1 3 57 Starting frequency 57 START Hz 0.2Hz to 60.0Hz Hz 0.1 0.5 58 Holding time 58 HOLDING t 0.0 to 10.0s s 0.1 0.0 59 Frequency I/P reference filter 59 FILTER 0.01 to 5.00s s 0.01 0.05 42 Digital O/P Analog O/P O/P term. functions 52 Name LCD Display Setting range 1 = O/P current 3 = %FLT Unit Resol. Def. Functions marked by heavy outlines can be set whilst the inverter is running. DEF = factory-set defaults. Resol = resolution. Default values are for all inverters. Where VX...P defaults differ, they are shown in square brackets [...]. * LCD display shows 0V Approx. rated current for inverter-rated motors PRICE INFORMATION AND ORDERING Jaguar VX Parameter list/function code table (continued) Group No. 60 60 Function Block 61 to 79 60 * 61--79 * 0 = Functions 61 to 79 hidden 1 = Functions 61 to 79 displayed -- -- 0 61 LEDs, function for normal display 61 LED MNTR 1 0 to 8 -- -- 0 62 LEDs display at STOP 62 LED MNTR 2 0 = Set point (flashing) 1 = Actual output value only -- -- 0 63 Coefficient for machine 63 SPEED COEF speed and line speed 0.01 to 200.00 x Hz output -- 0.01 0.01 64 LCD display function 64 LCD MNTR 0 to 3: Drive status, standard screen or bar graphs -- -- 0 Pattern operation, mode select 65 PATTERN 0 to 3: Inactive or cyclic -- -- 0 66 Pattern stages 1 to 7 to 72 6X STAGE X Operation time 0.00 to 6000s FWD/REV codes F1 to F4 ACC/DEC codes R1 to R4 s 0.01 0.00 F1 73 ACC/DEC mode 73 ACC PTN 0 to 2: linear, S-curve, non-linear -- -- 0 74 Series brake motor driving 74 SERIES BRK 75 Energy saving 75 ENERGY SAV 0 = Inactive 1 = Active -- -- 0 [1] 76 REV phase sequ. lock 76 REV LOCK 0 = Inactive 1 = Active -- -- 0 77 Data initialising (data reset) 77 DATA INIT 0 = Inactive 1 = Active -- -- 0 78 Language of displays 78 LANGUAGE 0 to 3 -- -- 1 79 LCD display brightness 79 BRIGHTNESS 0 (bright) to 10 (dark) -- -- 5 80 80 Function Block 81 to 94 80 * 81--94 * 0 = Functions 81 to 94 hidden 1 = Functions 81 to 94 displayed -- -- 0 Special Functions 2 81 PWM carrier frequency 81 MTR SOUND (motor sound) 0 (low) to 10 (high) carrier frequency -- -- 10 82 Auto-restart, start delay 82 RESTART 1 0.0 to 5.0s s 0.1 0.1 83 Auto-restart, freq. fall rate 83 FALL RATE 0.00 to 100.00 Hz/s 1 10 84 Auto-reset, number of restarts 84 AUTO RESET 0 to 7 -- -- 0 85 Auto-reset, interval 85 RESET INT 2 to 20s s -- 5 86 Motor 1, frame size 86 MOTOR CAP 0 = 1 higher 1 = nominal 2 = 1 lower 3 = 2 lower -- -- 1 87 Motor 1, rated current 87 MOTOR 1-Ir 0.00 to 2000A A 0.1 88 Motor 1, no-load current 88 MOTOR 1-Io 0.00 to 2000A A 0.1 89 Motor 2, rated current 89 MOTOR 2-Ir 0.00 to 2000A A 0.1 90 Motor 1, tuning 90 TUNING 0 = Inactive 1 = Active -- -- 0 91 Motor 1, %R1 value 91 %R1 SET 0.00 to 50.00% % 0.01 92 Motor 1, %X value 92 %X SET 0.00 to 50.00% % 0.01 93 93 DD FUNC 1 94 Manufacturer's use only 95 Data security 95 DATA PRTC -- -- 0 LED & LCD displays 65 Pattern operations Special Functions 1 Motor characteristics Special Functions 3 Name LCD Display Setting range Unit Resol. Not available 0 = GERMAN, 1 = ENGLISH 2 = SPANISH, 3 = ITALIAN Def. -- 94 DD FUNC 2 0 = Unlocked 1 = Data secure Jaguar VX Dimensions (mm) 0.4 to 280kW Jaguar VX40 Jaguar VX550, VX750, and VX750P, VX1100P 130 110 96 7 97 12 10 KEYPAD OPERATION KEYPAD OPERATION Hz Hz r/min r/min % PRG FUNC DATA A % A m/min m/min V V PRG RUN RESET 195 220 196 37 6 260 STOP RESET RUN FUNC DATA 260 STOP 238 246 10 6 87 7 Jaguar VX75 to VX400 162 10 Jaguar VX1100 to VX2200 and VX1500P to VX2200P 145 150 136 52 7 195 250 226 6 96 12 10 KEYPAD OPERATION Hz r/min A % m/min V KEYPAD OPERATION Hz r/min % A m/min V PRG RESET RUN FUNC DATA 260 STOP PRG 246 RESET RUN FUNC DATA 400 STOP 378 6 102 7 10 *N.B. JAGUAR VX inverters are designed for use within shielded steel enclosures 162 10 78 68 KEYPAD OPERATION Hz r/min % A m/min V PRICE INFORMATION AND ORDERING REMOTE MOUNTING KEYPAD WITH OPTIONAL 2M CONNECTOR CABLE 125 STOP 115 PRG RESET RUN FUNC DATA STOP Keypad panel mounting dimensions. Common to all modules. Jaguar VX30K to VX220K, VX30KP to VX280KP W W1 D D1 2 holes dmm diam. CHARGE KEYPAD OPERATION Hz r/min % A m/min V PRG RESET H RUN FUNC DATA H1 STOP H2 d Side vents on inverters from VX30K to VX75K and VX30KP to VX90KP only VX 30K-D 30KP-D 37KP-D 37K-D 45KP-D 45K-D 55KP-D 55K-D 75KP-D 75K D 90KP-D 90K-D 110KP-D 110K-D 132KP-D 132K-D 160KP-D 160K-D 200KP-D 200K-D 220KP-D 220K D 280KP-D W W1 H H1 H2 D D1 d 340 240 550 530 500 290 185 10 340 240 550 530 500 290 185 10 375 275 550 530 500 290 185 10 375 275 675 655 625 275 170 10 530 430 675 645 610 290 185 15 530 430 740 710 675 300 180 15 530 430 740 710 675 330 205 15 530 430 740 710 675 330 205 15 530 430 1000 970 935 435 295 15 530 430 1000 970 935 435 295 15 680 580 1000 980 N/A 435 320 N/A 680 580 1000 980 N/A 435 320 N/A Jaguar VX Optional accessories Accessor y Function Filters A specially designed range of easily fitted low profile `footprint' filters up to 22kW and stand alone filters up to 280kW are available to provide maximum RF reduction. See page 363 for details. Function Copy Unit Saves and loads stored set-ups for up to 12 complete function sets. `Copy Edit', `verify' and `write-protected' modes available. Operates from an 85V to 265V AC supply. Target or donor drives do not need to be powered up to transfer data. Encoder Feedback Module Enables Jaguar VX inverters to be operated in closed-loop control mode. Speed control range 180 to 3600 rpm. Speed variation 0.2% at 3600 rpm. Encoder output, 20 to 2000 pulses per revolution. Relay Output Module Converts programmable outputs Y1E . . . Y5E to relay outputs. Contact rating 0.3A at 250V AC, cosO = 0.3. PID Control Mode Unit Digitally adjustable P, I and D terms through the medium of a supplementary function menu. Reference input 0V to 10V DC Feedback input 0V to 10V DC or 4-20mA DC. Synchronisation Module Provides a multi-synch tasking capability via rotary encoders for Master/Slave and `Follower' applications. Serial Communication Module RS422 or RS485, multi-drop up to 31 Jaguar VX inverters of all sizes. Optoisolated. FieldBus Modules Dedicated FieldBus units which allow the connection of multiple Jaguar VX inverters to a site standard FieldBus link. FieldBus systems available: Modbus Plus Interbus S Profibus DP DeviceNet Regenerative Brake Units Provides additional braking for high inertia loads for inverters 11kW to 280kW. (Units below 11kW have regenerative braking capability built in as standard). Pod Extension Cable Allows the Jaguar VX keypad to be removed and mounted separately. PRICE INFORMATION AND ORDERING