99
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON
Receptacles and Tabs
PIDG FASTON Receptacles and Tabs
Here is a pre-insulated
terminal designed for
complete and uniform
reliability in most difficult
circuit environments. Each
PIDG Terminal consists of a
tin plated brass body with a
specially designed copper
sleeve and insulation sleeve
fitted over the terminal
barrel. The design of the tool
dies and the construction
of the terminal promotes
uniform insulation thickness
under crimping pressure,
transmitting this pressure
evenly to the center of the
crimp area.
TE compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance. This is a
calculated result made
possible by designing the
terminal and the crimping
tool as precisely matched
devices. The dies are
precision-engineered from
the finest hard-metal alloys.
Crimping pressure is
controlled by a ratchet
device on the hand tool or
a corresponding pre-
calibration in the crimping
Temperature Rating: 105° C
Wire E66717 LR7189
Range Recognized Certified
22-16 22-16 Stranded 300 V Max.,
16-14 16-14 Stranded
12-10 12-10 Stranded 105°C Max.1
1UL and CSA — Nylon.
jaws of TE automated
crimping machines.
Crimping pressure can
neither over-stress nor
understress the terminal
barrel — machined dies
fully bottom to the precise
crimp height required.
The resulting termination
is free of contamination,
is resistant to shock and
critical environments,
and its tensile strength
approaches that of the
wire itself.
Product Facts
■Pre-insulated terminal
designed for complete and
uniform reliability in the
most difficult circuit
environment
■Consists of an unplated or
tin plated brass body or a
tin plated phosphor bronze
body with a specially
designed copper sleeve and
insulation sleeve fitted over
the terminal barrel
■Design of the tool dies and
construction of the terminal
insures uniform insulation
thickness under crimping
pressure, transmitting this
pressure evenly to the
center of the crimp area
The TE Mated Tool/Terminal
Concept
■TE compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance
■Terminal and the crimping
tool are designed as
precisely matched devices
■Dies are precision-
engineered from the finest
hard-metal alloys
■Crimping pressure is
controlled by a ratchet
device on the hand tool
or a corresponding pre-
calibration in the crimping
jaws of TE automated
crimping machines
The Crimp
■Crimping pressure does not
overstress nor understress
the terminal barrel —
machined dies fully bottom
to the precise crimp height
■Resulting termination is
free of contamination
■Resistant to most shock and
critical environments
■Tensile strength approaches
that of the wire itself
R
R
100
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
PIDG FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON
Receptacles and Tabs
Receptacles Related Product Data
Application Tooling — reference
Catalog 82042 for tooling
Receptacle Style
A— No dimple with wire stop
B— Dimple with wire stop
C— No dimple, no wire stop
W
L
.250
Series
W
L
.205
Series
W
L
.187
Series
.110
Series-
Standard
W
L
.110
Series-
Low Insertion
W
L
Wire Size Dimensions Terminal Wire Fits Part Numbers
Series Circular Mils Style W L Insulation Insulation Recept. Stock Tab Loose Tape Strip
[mm2]Nom. Max. Color Diameter Matl. Thk. Thk. Piece Mounted Form
Max.
Red .140 Brass .018 .032 640903-1* 640903-2 640902-1
22-18
B.300 .900 3.56 0.46 0.81
509-1,900 7.62 22.86 Red .140 Brass .018 .032 55675-1255675-22— .
[0.26-0.96] 3.56 0.46 0.81
16-14 .300 .900 .170 .018 .032
2,050-5,180 B Blue Brass 640905-1* 640905-2 640904-1
[1.04-2.62] 7.62 22.86 4.32 0.46 0.81
.250 14-12 Green .250 Brass .018 .032 42844-1*†42844-3†60544-3†
3,831-6,4701B.300 1.012 6.35 0.46 0.81
[1.94-3.28] 7.62 25.70 Green .250 Phos. Brz. .018 .032 42844-2*†— .— .
6.35 0.46 0.81
Yellow .250 Brass .018 .032 640907-1* 640907-2 640906-1
12-10
B.300 1.012 6.35 0.46 0.81
5,180-13,100 7.62 25.70 Yellow .250 Phos. Brz. .018 .032 61198-23†61198-44†61197-2 .
[2.62-6.64] 6.35 0.46 0.81
22-18 .300 .900 .145 .016 .032
509-1,900 B Red Brass 184262-1†184262-2†184261-1†
.250 [0.26-0.96] 7.62 22.86 3.68 0.41 0.81
Low 16-14 .300 .900 .173 .016 .032
Insertion 2,050-5,180 B Blue Brass 184265-1†184265-2†184264-1†
[1.04-2.62] 7.62 22.86 4.39 0.41 0.81
.205 22-18
Low 509-1,900 B .250 .800 Red .135 Brass .016 .020 696018-1†696018-2†— .
Insertion [0.26-0.96] 6.35 20.32 3.43 0.41 0.51
Red .140 Brass .016 .020 640909-1* 640909-2 640908-1
22-18
3.56 0.41 0.51
509-1,900 B.250 .800 Red/Black .140 Brass .016 .020 640174-1 — .— .
6.35 20.32 3.56 0.41 0.51
.205 [0.26-0.96] Red .140 Brass .016 .032 640911-1* 640911-2 — .
3.56 0.41 0.81
Blue .170 Brass .016 .020 640913-1* 640913-2 — .
16-14
B.250 .800 4.32 0.41 0.51
2,050-5,180 6.35 20.32 Blue .170 Brass .016 .032 640915-1* 640915-2 — .
[1.04-2.62] 4.32 0.41 0.81
26-24 .230 .700 .082 .016 .020
238-475 B Yellow Brass 641321-1*†641321-2†641320-1†
[0.12-0.24] 5.84 17.78 2.08 0.41 0.51
.187 22-18 .230 .800 .140 .016 .020
509-1,900 B 5.84 20.32 Red 3.56 Brass 0.41 0.51 640917-1* 640917-2 640916-1
[0.26-0.96]
†Not UL or CSA approved or listed. 1Wire range is limited as noted. 3Requires tool 90276-2
* Available in small packaging quantities. 2Unplated receptacle body. 4Requires die 58541-1
Material
Insulation — Nylon
Receptacle Body — Brass per
ASTM B-36 or phosphor bronze per
ASTM B-139
Plating — Tin per MIL-T-10727
except where noted.
Metallic Sleeve — Copper per
ASTM B-152
Plating — Tin per MIL-T-10727
Note: All part numbers are RoHS compliant.
101
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
PIDG FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON
Receptacles and Tabs
Receptacles (Continued)
.230 .800 Blue .170 Brass .016 .020 640919-1* 640919-2 640918-1
16-14 5.84 20.32 4.32 0.41 0.51
2,050-5,180 B .230 .900 Blue .250 Brass .016 .032 696108-1†696108-2†— .
.187 [1.04-2.62] 5.84 22.86 6.35 0.41 0.81
16-14
509-1,900 B .235 .800 Blue .170 Brass .016 .032 184235-1†184235-2†— .
[0.26-0.96] 5.84 20.32 4.32 0.41 0.81
.187 22-18 .020 696777-2 — .696776-1
Low 509-1,900 B .230 .800 Red .140 Brass .016 0.51
Insertion [0.26-0.96] 5.84 22.86 3.68 0.41 .032 184268-1†184268-2†184267-1†
0.81
.148 .734 Natural .110 Brass .012 .016 61048-1*†61048-2†— .
3.76 18.64 2.79 0.30 0.41
.110 22-18 .148 .734 Natural .110 Brass .012 .020 61060-1*†61060-2†61059-2†
Standard 509-1,900 B 3.76 18.64 2.79 0.30 0.51
[0.26-0.96] .148 .734 Natural .110 Brass .012 .032 60894-1*†60894-2†60893-2†
3.76 18.64 2.79 0.30 0.81
26-24 .160 .700 .082 .016 .020
238-475 A Yellow Brass 641324-1†641324-2†—.
[0.12-0.24] 4.06 17.78 2.08 0.41 0.51
.160 .796 Red .140 Brass .016 .012 — .— .350871-1†
4.06 20.22 3.56 0.41 0.30
22-18 .016 640921-1 640921-2 — .
.110 509-1,900 A0.41
Low [0.26-0.96] .160 .800 Red .140 Brass .016 .020 640923-1* 640923-2 640922-1
Insertion 4.06 20.32 3.56 0.41 0.51
.032 640925-1* 640925-2 640924-1
0.81
.020 640929-1* 640929-2 — .
A.160 .800 Blue .170 Brass .016 0.51
16-14 4.06 20.32 4.32 0.41 .032 640931-1* 640931-2 — .
2,050-5,180 0.81
[1.04-2.62]
B.160 .800 Blue .170 Brass .016 .016 640927-1 640927-2 — .
4.06 20.32 4.32 0.41 0.41
†Not UL or CSA approved or listed.
*Available in small packaging quantities.
Wire Size Dimensions Terminal Wire Fits Part Numbers
Series Circular Mils Style W L Insulation Insulation Recept. Stock Tab Loose Tape Strip
[mm2]Nom. Max. Color Diameter Matl. Thk. Thk. Piece Mounted Form
Max.
Note: All part numbers are RoHS compliant.
Tooling for Insulated FASTON Receptacles and Tabs — 26 to 10 AWG Wire Range
Tools for Tape Mounted Terminations Tools for Strip Form Terminations
Wire Size Hand Tool Tape Dies for Tape Dies for Tape Dies for AMPOMATOR
69875 AMP-TAPETRONIC AMP-O-LECTRIC1Model “G” AMPOMATOR CLS III G, CLS III G, CLS IV
No Applicator Required Applicator 567200-3 CLS IV Applicator 687658-1 Applicators
26-24 48518-2 69877-2 69877-2 69877-2 —
22-18 59824-1 59826-1 59826-1* 59826-1 466788-32
22-18 90185-1 90248-2 90248-2 90248-2 466554-32
(Natural)
16-14 59824-1 59827-1 59827-1* 59827-1 466789-32
14-12 90246-1 90240-2 90240-2 90240-2 —
12-10 59824-1 59828-1 59828-1* 59828-1 466790-42
*Only UL and CSA approved.
1AMP-O-LECTRIC model “K” 565435-5 uses applicator 567200-2.
2Die included with applicator.
102
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
PIDG FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON
Receptacles and Tabs
Tab
Description Wire Ins. Dia. Dimensions Material Part Number
Range Max. WL E and Finish
22-18 .157 .250 .866 .300 Tin Plated Brass 696362-1
3.99 6.35 22.00 7.62
For Receptacle 16-14 .197 .250 .866 .300 Tin Plated Brass 696369-1
.250 x .032 5.00 6.35 22.00 7.62
12-10 .256 .250 .950 .300 Tin Plated Brass 696372-1
6.50 6.35 24.13 7.62
W
E
L
PIDG FASTON
Flag Receptacles
W
E
L
Description Wire Ins. Dia. Dimensions Material Part Number
Range Max. WL E and Finish
22-18 .134 .300 .720 .610 Tin Plated Brass 156667-1
For Tab 3.40 7.62 18.29 15.49
.250 x .032 16-14 .157 .300 .720 .610 Tin Plated Brass 156666-1
3.99 7.62 18.29 15.49
Positive Lock Receptacle
Low Insertion Force with
Locking Device
Description Wire Ins. Dia. Dimensions Material Part Number
Range Max. WL E and Finish
For Tab 16-14 .190 .362 .850 .315 Tin Plated Brass 165536-1†
.250 x .032 4.83 9.19 21.59 8.00
†Not UL or CSA approved or listed.
W
E
L
Note: All part numbers are RoHS compliant.
103
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
PIDG FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON
Receptacles and Tabs
Fully Insulated Receptacles
Insulation Sleeve — Nylon
Description Wire Ins. Dia. Dimensions Material Part Number
Range Range WL and Finish
22-18 .128 .375 .891 Tin Plated Brass 696357-1
3.25 9.53 22.63
For Tab 16-14 .165 .375 .881 Tin Plated Brass 696366-1
.250 x .032 4.19 9.53 22.38
12-10 .225 .375 .998 Tin Plated Brass 696371-1
5.72 9.53 25.35
W
L
Budget Line PIDG FASTON
Receptacles
Material
Insulation — PVC, UL 94V-0
Receptacle Body — Brass
Plating — Tin
Metallic Sleeve — Copper
Plating — Tin
W
L
Wire Size Dimensions Wire Fits Part Numbers
Series Circular Mils WL
Terminal Insulation Tab Loose Tape
[mm2]Nom. Nom. Color Diameter Thk. Piece Mounted
Max.
22-18 .300 .819 Red .150 .032 696301-1 696301-2
7.62 20.80 3.81 0.81
.250
16-14 .300 .819 Blue .185 .032 696302-1 696302-2
7.62 20.80 4.70 0.81
Note: All part numbers are RoHS compliant.
