G4W PCB Power Relay Impulse Withstand Voltage as High as 10kV with 4kV Dielectric Strength: Ideal for Power Supply Switching * Input and output (between coil and contacts) are completely separated, with impulse withstand voltage of 10,000 V. * Insulation distance of 8 mm min. between coil and contacts satisfies the VDE Standard C/250 insulation requirements, and conforms to Electrical Appliance and Material Safety Law with dielectric strength of 4,000 VAC min. Standard model conforms to UL/CSA standards. * VDE standard approved models are also available. Consult your Omron sales representative for availability. * SPST-NO (1a) types conform to TV-8 rating, and DPST-NO (2a) types conform to TV-5 rating. * Full-wave bridge rectifier compatible models are also available. RoHS Compliant Application Examples Model Number Legend * Power supplies G 4 W -@ -@@ @ @ - @ -@ -@ -- -------- -- -- -- 1 2 3 4 5 1. Number of poles 1: 1-pole/SPST-NO (1a) 2: 2-pole/DPST-NO (2a) 2. Contact Form 1: SPST-NO (1a) 2: DPST-NO (2a) 6 7 G 4 W 8 3. Contact Type 1: Single 6. Approved Standards US: UL, CSA 4. Enclosure rating 2: Unsealed 7. TV Ratings TV5: TV-5 TV8: TV-8 5. Terminals P: Straight PCB 8. Classification None: Standard Z : Full-wave rectifier Ordering Information Gerenal-purpose Models (UL, CSA certified) Contact form Classification SPST-NO (1a) DPST-NO (2a) Model Rated coil voltage G4W-1112P-US-TV8 24 VDC Model Rated coil voltage G4W-2212P-US-TV5 24 VDC 12 VDC Standard Minimum packing unit 12 VDC 100 VDC 50 pcs/tray 100 VDC Note: Contact your OMRON sales representative for VDE standard approved models and fully sealed models. Full-wave Rectifier Models (UL, CSA certified) Contact form Classification SPST-NO (1a) DPST-NO (2a) Model Rated coil voltage G4W-1112P-US-TV8-Z 24 VDC Model Rated coil voltage G4W-2212P-US-TV5-Z 24 VDC 12 VDC Standard 100 VDC Minimum packing unit 12 VDC 50 pcs/tray 100 VDC Note: When ordering, add the rated coil voltage to the model number. Example: G4W-1112P-US-TV8 DC12 Rated coil voltage However, the notation of the coil voltage on the product case as well as on the packing will be marked as @@ VDC. 1 G4W PCB Power Relay Ratings Characteristics Coil Contact resistance *1 Operate time Release time Max. operating Mechanical frequency Electrical Insulation resistance *2 Between coil and contacts Dielectric Between contacts of strength the same polarity Between contacts of different polarities Impulse Between coil and withstand voltage contacts Insulation Between coil and distance contacts Must Must Max. operate release Rated Coil Power voltage current resistance voltage voltage consumption (V) (V) (V) (mA) () (mW) % of rated voltage 66.7 180 80% 10% 130% Approx. 33.3 720 max. min. (at 23C) 0.8 W 8 12,500 Note 1. The rated current and coil resistance are measured at a coil temperature of 23C with a tolerance of 15%. 2. The operating characteristics are measured at a coil temperature of 23C. 3. The "Max. voltage" is the maximum voltage that can be applied to the relay coil. Contacts Contact form Load Item Contact material Rated carry current Max. switching voltage Max. switching current 15 A 250 VAC, 125 VDC 10 A G 4 W 100 50 AC resistive load AC inductive load (cos = 0.4) 5 3 100 50 30 AC resistive load 10 AC inductive load (cos = 0.4) 5 3 DC resistive load DC inductive load (L/R = 7 ms) 0.3 DC resistive load DC inductive load (L/R = 7 ms) 0.5 0.1 3 5 10 30 50 100 300 500 1,000 1 3 5 10 30 50 100 Switching voltage (V) Durability (x104 operations) 250 VAC resistive load (cos = 1) 250 VAC inductive load (cos = 0.4) 100 24 VDC resistive load 24 VDC inductive load (L/R = 7 ms) 110 VDC resistive load (DC Load) 500 300 24 VDC resistive load 24 VDC inductive load (L/R = 7 ms) 100 110 VDC resistive load 50 30 30 4 6 8 10 12 14 10 0 16 Switching current (A) 2 4 6 8 10 12 180 160 140 110 100 2 4 6 8 10 12 14 16 0 0 20 30 40 50 55 60 70 600 200 200 Shock direction X X' 700 400 Z' 1,000 1,000 X' 600 Y Z Z' 800 1,000 Y' 2 Y' Unit: m/s2 90 Note: The maximum coil voltage refers to the maximum value in a varying range of operating power voltage, not a continuous voltage. Z 1,000 400 80 Ambient temperature (C) 800 800 10 0 14 1516 200 Y 1,000 X 1,000 250 VAC inductive load (cos = 0.4) 2 4 6 7.5 8 G4W-1112P-US-TV8 Number of Relays: 5 pcs Test Conditions: Shock is applied in X, Y, and Z directions three times each with and without energizing the Relays to check the number of contact malfunctions. Standard value: 150 m/s2 10 12 14 16 Switching current (A) Switching current (A) 120 110 VDC inductive load (L/R = 7 ms) Switching current (A) Shock Malfunction Energized 250 VAC resistive load (cos = 1) 100 30 80 2 300 30 130 110 VDC inductive load (L/R = 7 ms) 50 0 (AC Load) 500 50 Ambient Temperature vs. Maximum Coil Voltage 1,000 (DC Load) 500 10 1,000 50 0 Maximum coil voltage (%) Durability (x104 operations) 300 10 300 500 1,000 DPST-NO (2a) DC Load 1,000 100 500 Switching voltage (V) Durability SPST-NO (1a) DC Load 300 (AC Load) 0.3 0.1 1 DPST-NO (2a) AC Load 1,000 1 1 0.5 Clearance: 8 mm, Creepage: 8 mm Durability SPST-NO (1a) AC Load Durability (x104 operations) Switching current (A) Switching current (A) Maximum Switching Capacity SPST-NO (1a) DPST-NO (2a) 15 10 10,000 V Note: The above values are initial values. *1. The contact resistance was measured with 1 A at 5 VDC with a fall-of-potential method. *2. The insulation resistance was measured with a 500 VDC Megger Tester applied to the same parts as those for checking the dielectric strength. *3. This value was measured at a switching frequency of 120 operations/min. Engineering Data 30 2,000 VAC, 50/60 Hz for 1 min 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) 10 to 55 to 10 Hz, 0.75 mm single Malfunction amplitude (1.5 mm double amplitude) Destruction 1,000 m/s2 Shock resistance Malfunction 150 m/s2 5,000,000 operations min. Mechanical (at 18,000 operations/hr) Durability 100,000 operations min. Electrical (rated load, at 1,800 operations/hr) Failure rate (P level) (reference value) *3 100 mA at 5 VDC Ambient operating temperature -25C to 55C (with no icing or condensation) Ambient operating humidity 5% to 85% Weight Approx. 29 g 10 A 15 A 1,500 VAC, 50/60 Hz for 1 min Destruction Vibration resistance SPST-NO (1a) DPST-NO (2a) Resistive load Inductive load Resistive load Inductive load (cos = 1) (cos = 0.4) (cos = 1) (cos = 0.4) Ag-Alloy (Cd free) 15 A at 250 VAC 10 A at 250 VAC 10 A at 250 VAC 7.5 A at 250 VAC 15 A at 24 VDC 7.5 A at 24 VDC 10 A at 24 VDC 5 A at 24 VDC Rated load 4,000 VAC, 50/60 Hz for 1 min Durability (x104 operations) Rated voltage 12 VDC 24 VDC 100 VDC 30 m max. 20 ms max. 5 ms max. 18,000 operations/hr 1,800 operations/hr 100 M max. Ambient Temperature vs. Must Operate and Must Release Voltage G4W-2212P-US-TV5 Must-operate/must-release voltage (On the basis of rated voltage) (%) Item 100 Sample: G4W-2212P-US-TV5 Number of Relays: 5 pcs Must operate voltage Must release voltage 80 60 40 20 0 -40 -20 0 20 40 60 80 Ambient temperature (C) G4W PCB Power Relay Dimensions Standard model PCB Mounting Holes (BOTTOM VIEW) Tolerance: 0.1 mm Terminal Arrangement/ Internal Connections (BOTTOM VIEW) G4W-1112P-US-TV8(-Z) 2.54 Two, 1.2-dia. holes Two, 1.8-dia. holes 2.54 5 (4.67) 30.5 max. (29.8)* 1 10.16 19.5 max. (18.8)* 6 (4.67) 4 (No coil polarity) 30.5 max. (30.0)* (5) 15.24 7.62 (2.64) G4W-2212P-US-TV5(-Z) This illustration is the G4W-2212P-US-TV5 model. 2.54 Two, 1.2-dia. holes 0.75 0.5 1.5 1.5 5 Four, 1.8-dia. holes 2.54 10.160.1 (4.67) * Average value 5 3 1 6 4 2 10.16 (4.67) (No coil polarity) (5) 15.24 7.62 G 4 W (2.64) Approved Standards * The approval rating values for overseas standards are different from the performance values determined individually. Confirm the values before use. UL Recognized: (File No. E41643) Model Number of poles Coil ratings Contact ratings 15 A, 250 VAC (General Use) at 40C 15A, 24 VDC at 40C G4W-1112( ) -US-TV8(-Z) TV-8 at 40C 1 Number of test operations 6,000 25,000 1/2HP, 125 VAC at 40C 3/4HP, 240 VAC at 40C 1,000 1HP, 250 VAC at 40C 12 to 100 VDC 15 A, 250 VAC (General Use) at 40C 15A, 36 VDC at 40C TV-5 at 40C G4W-2212( ) -US-TV5(-Z) 2 6,000 25,000 1/4HP, 125 VAC at 40C 1/2HP, 250 VAC at 40C 1/3HP, 125 VAC at 40C 1,000 1/4HP, 250 VAC at 40C CSA Certified: (File No. LR31928) Model Number of poles Coil ratings Contact ratings 15 A, 250 VAC (General Use) at 40C 15A, 24 VDC at 40C G4W-1112( )-US-TV8(-Z) TV-8 at 40C 1 12 to 100 VDC 25,000 1,000 1HP, 250 VAC at 40C 15 A, 250 VAC (General Use) (Same Polarity) at 40C 10 A, 250 VAC (General Use) at 40C 2 6,000 1/2HP, 125 VAC at 40C 3/4HP, 240 VAC at 40C G4W-2212( )-US-TV5(-Z) Number of test operations 6,000 15A, 24 VDC at 40C TV-5 at 40C 1/2HP, 250 VAC at 40C 1/3HP, 125 VAC at 40C 25,000 1,000 3 G4W PCB Power Relay Precautions Please refer to "PCB Relays Common Precautions" for correct use. Correct Use Mounting * When mounting more than two Relays on a PCB, keep the gap as shown in the following figure. * No specified mounting direction. * Not compatible with sockets. Other Precautions * This Relay is suitable for power load switching of motors, transformers, solenoids, lamps, heaters, etc. Do not use the G4W to switch micro loads less than 100 mA, such as in signal applications. 3 mm min. 3 mm min. G 4 W * There is the current-carrying metal part on the coil terminal. Do not mount to the PCB with patterned metal surface. Detail of part The same currentcarrying metal part with the coil terminal 0.2 5 1 7 10.16 15.24 * Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. * Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company 4 Contact: www.omron.com/ecb Cat. No. J039-E1-13 1116(0207)(O)