&MFDUSPNBHOFUJDGMPXNFUFST ."( ."(' ."( ."(1 ."(8 ."( ."( 0QFSBUJOH*OTUSVDUJPOTp 4*53"/4' SITRANS F M Siemens Flow Instruments range of electromagnetic flowmeters Size [mm/inch] Connection MAG 1100 MAG 1100 F MAG 3100 MAG 3100 P MAG 5100 W DN 2 ... 100/ 1/12" ... 4" DN 10 ... 100/ 3/8" ... 4" DN 15 ... 2000/ 1/2" ... 78" DN 15 ... 300/ 1/2" ... 12" DN 25 ... 2000/ 1" ... 78" Flangeless (Sandwich design) Weld-in adapter, clamp adapter, thread adapter Flange Flange Flange Pressure [bar/psi] Max. 40/600 Max. 40/600 Max. 100/1450 Max. 50/725 Max. 40/600 Temperature [C/F] -30 ... +200/ -20 ... 400 -30 ... +150/ -20 ... 300 -40 ... +180/ -40 ... 350 -20 ... +150/ -4 ... 300 -10 ... +70/ -14 ... 160 Zirconium oxide (Zr02) Ceramic (Al2O3), PFA Ceramic (Al2O3), PFA Neoprene, EPDM, Teflon (PTFE), Ebonite, Linatex(R) PFA PTFE, PFA EPDM, NBR, Ebonite Electrodes Platinum Hastelloy C Platinum Hastelloy C AISI 316 Ti, Hastelloy C, Platinum/iridium, Titanium, Tantalum, Grounding electrodes Hastelloy C Hastelloy C, Grounding electrodes Enclosure IP67/NEMA 4X IP67/NEMA 4X IP67/IP68 NEMA 4X/6 / NEMA 6P IP67/IP68 NEMA 4X/6 / NEMA 6P IP67/IP68 NEMA 4X/6 / NEMA 6P Ex-version ATEX 2G D FM Class 1, Div 2 ATEX 2G D FM Class 1, Div 2 Liner MAG 5000 MAG 6000 Outputs 1 current output 1 digital output 1 relay output 1 current output 1 digital output 1 relay output Flow direction Uni/bidirectional Uni/bidirectional Communication Display Meter uncertainty Enclosure Custody transfer approval Approvals Power supply Batch Refer to 2 ATEX 2G D ATEX 2G D FM/CSA Class 1, Div 2 FM/CSA Class 1, Div 2 SFIDK.PS.027.W6.02 Optional HART(R) FM Class 1, Div 2 Add-on modules, HART, Profibus PA & DP, MODBUS RTU, DeviceNet, Foundation Fieldbus H1 3 lines 20 characters (optional without display) 3 lines 20 characters (optional without display) 0.4% o.r. 0.20% o.r. IP67, IP20 NEMA 6 (NEMA 4X), NEMA 2 IP67, IP20 NEMA 6 (NEMA 4X), NEMA 2 MI-001 PTB OIML R 49 MI-001 PTB (hot and cold water) OIML R 49 OIML R 75 OIML R 117 ATEX 2G D FM/CSA Class 1, Div 2 ATEX 2G D FM/CSA Class 1, Div 2 12 ... 24 V AC/DC 115 ... 230 V AC 12 ... 24 V AC/DC 115 ... 230 V AC No Yes MAG 6000 Industry MAG 8000 Operating manual A5E02083319 Operating manual 083R9174 SITRANS F M 1.1 1.2 1.3 1.3.1 1.3.2 2.1 2.2 2.3 2.4 2.5.1 2.5.2 2.5.4 2.5.5 2.6 2.7 2.8.1 2.8.2 2.9 Product introduction ................................................................................................................................................. 5 Mode of operation .................................................................................................................................................... 6 Pressure Equipment Directive 97/23ECs ................................................................................................................. 7 Exclusions ............................................................................................................................................................... 8 Product marking ....................................................................................................................................................... 8 Sensor MAG 1100 .................................................................................................................................................... 9 Sensor MAG 1100 F ............................................................................................................................................... 11 Sensor MAG 3100 .................................................................................................................................................. 13 Sensor MAG 5100 W ............................................................................................................................................. 16 Transmitter MAG 5000 ........................................................................................................................................... 17 Transmitter MAG 6000 ........................................................................................................................................... 14 Safety barrier (e ia) ................................................................................................................................................ 19 Cleaning unit .......................................................................................................................................................... 19 Meter uncertainty ................................................................................................................................................... 20 Output characteristics MAG 5000 and MAG 6000 ................................................................................................. 21 Conductivity of medium and sensor cables ........................................................................................................... 22 Cable requirements ................................................................................................................................................ 22 Cable data (Supplied by Siemens Flow Instruments) ............................................................................................ 22 3. Project guidance 3.1.1 3.1.2 3.2.1 3.2.2 3.2.3 3.3 3.4 3.5 3.6 3.7 3.8 Sizing table (DN 2 to DN 2000) .............................................................................................................................. 23 Sizing table (1/12 ... 78") .......................................................................................................................................... 24 Minimum conductivity ............................................................................................................................................. 25 Liner selection guide .............................................................................................................................................. 25 Electrode selection guide ...................................................................................................................................... 25 Installation conditions ............................................................................................................................................ 25 Cleaning unit .......................................................................................................................................................... 29 Custody transfer approval ..................................................................................................................................... 30 Transmitter MAG 5000 CT, MAG 6000 CT Sealing .................................................................................................. 30 Ex survey according to Directive 94/9/EC (ATEX) ................................................................................................. 31 Approvals ............................................................................................................................................................... 32 4. Dimensions and weight 4.1 4.2 4.3 4.4 4.4.1 4.5 5.1 5.2 5.3 Sensor MAG 1100 .................................................................................................................................................. 33 Sensor MAG 1100 F ............................................................................................................................................... 34 Sensor MAG 5100 W ............................................................................................................................................. 37 Sensor MAG 3100 .................................................................................................................................................. 39 Sensor MAG 3100 .................................................................................................................................................. 39 Transmitter ............................................................................................................................................................. 41 Potential equalization ............................................................................................................................................. 44 Inlet protection MAG 3100 ..................................................................................................................................... 45 Cathodic protected piping ...................................................................................................................................... 45 6.1 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 6.3 6.4 7.1 7.2 8.1 8.2 8.2.1 8.3.1 8.3.2 8.4.1 8.4.2 8.4.3 8.4.4 8.4.5 8.4.6 8.4.7 8.4.8 8.4.9 8.4.10 8.4.11 8.4.12 8.4.13 8.5.1 8.5.2 8.5.3 8.6.1 8.6.2 8.6.3 8.6.4 8.7.1 8.7.2 Compact installation MAG 5000 and MAG 6000 .................................................................................................... 46 Add-on modules MAG 6000 only ............................................................................................................................ 48 Remote installation. At the sensor ......................................................................................................................... 49 Remote installation. Wall mounting ......................................................................................................................... 50 Remote installation. Transmitter in 19" insert ......................................................................................................... 51 Add-on modules MAG 6000 only ............................................................................................................................ 52 Installation in IP 66 wall mounting enclosure ......................................................................................................... 53 Installation in IP 65 panel mounting enclosure (front of panel) .............................................................................. 54 Installation into the back of a panel ...................................................................................................................... 55 Transmitter Safety barrier ...................................................................................................................................... 56 Transmitter Cleaning unit ........................................................................................................................................ 57 Transmitter MAG 5000 and MAG 6000 connection diagram ................................................................................... 58 Wiring diagram for transmitter and sensor ............................................................................................................. 59 Keypad and display layout ..................................................................................................................................... 62 Menu build-up ......................................................................................................................................................... 63 Password ............................................................................................................................................................... 63 MAG 5000 and MAG 6000 - Menu overview .......................................................................................................... 64 MAG 5000 CT and MAG 6000 CT - Menu overview ................................................................................................ 65 Basic settings ........................................................................................................................................................ 66 Outputs .................................................................................................................................................................. 67 Digital and relay outputs ........................................................................................................................................ 67 Relay outputs ......................................................................................................................................................... 68 External input ......................................................................................................................................................... 68 Sensor characteristics ........................................................................................................................................... 69 Reset mode ............................................................................................................................................................ 69 Service mode ......................................................................................................................................................... 70 Operator menu setup ............................................................................................................................................. 71 Product identity ..................................................................................................................................................... 72 Change password .................................................................................................................................................. 72 Language mode ..................................................................................................................................................... 73 HART(R) communication MAG 5000 HART or as add-on module .............................................................................. 73 Flow rate ................................................................................................................................................................ 74 Totalizer ................................................................................................................................................................. 74 Batch ..................................................................................................................................................................... 74 Settings available .................................................................................................................................................. 75 Dimension dependent factory settings .................................................................................................................. 76 Dimension dependent batch and pulse output settings ......................................................................................... 76 MAG 5000 CT and MAG 6000 CT settings ............................................................................................................. 80 Error handling ......................................................................................................................................................... 81 List of error numbers ............................................................................................................................................. 82 9. Service 9.1 9.2 9.3 9.4 Transmitter check list ............................................................................................................................................. 83 Trouble shooting MAG transmitter .......................................................................................................................... 84 Check list MAG sensor .......................................................................................................................................... 85 Coil resistance table .............................................................................................................................................. 86 10. Ordering 10. Ordering ................................................................................................................................................................. 87 1. Product introduction 2. Technical data 5. Installation of sensor 6. Installation of transmitter 7. Electrical connection 8. Commissioning 3 SITRANS F M 1. For safety reasons it is important that the following points, especially the points marked with a warning sign, are read and understood before the system is being installed: Introduction Manufacturer's design and safety statement * Installation, connection, commissioning, and service must be carried out by personnel who are qualified and authorized to do so. * It is very important that the same people have read and understood the instructions and directions provided in this manual and that they follow the instructions and directions before putting the equipment into use! * People who are authorized and trained by the owner of the equipment may operate the equipment. * The installer must ensure that the measuring system is correctly connected and is in accordance with the connection diagram. The transmitter has to be earthed by means of a 4 mm2 potential equalising conductor. * In applications where the operating pressure or media can be hazardous in the event of a pipe failure, we recommend that special precautions are taken during the installation of the sensor, such as sensor location, guarding or the use of a pressure relief valve. * Siemens Flow Instruments can provide assistance with the selection of sensor parts in contact with the media. However, the full responsibility for the selection rests with the customer and Siemens Flow Instruments can take no responsibility for any failure due to material incompatibility. * . Equipment used in hazardous areas must be Ex-approved and marked It is required that the "Special Conditions for Safe Use" provided in the manual and in the Ex certificate are followed! * Installation of the equipment must comply with national regulations. Example EN 60079-14 for the European Community. * Repair and service can be done by approved Siemens Flow Instruments personnel only. 1. Responsibility for the choice of lining and electrode materials with regard to their abrasion and corrosion resistance lies with the purchaser; the effect of any change in process medium during the operating life of the flowmeter should be taken into account. Incorrect selection of lining and/or electrode materials could lead to a failure of the flowmeter. 2. It is the responsibility of the user to ensure that stresses and loading caused by earthquakes, traffic, high winds and fire damage are taken into account during installation, when appropriate. These forces are not taken into account during flowmeter design. 3. It is the responsibility of the user to ensure that the flowmeter is installed such that it does not act as a focus for pipeline stresses. External loading are not taken into account during flowmeter design. 4. During operation do not exceed the pressure and/or temperature ratings indicated on the data label or in the installation instructions. 5. It is the responsibility of the user to ensure that all installations include over pressure protection, means for draining/venting, and that adequate protection is provided to minimize any risk of contact with hot surfaces. 6. Under the Pressure Equipment Directive this product is a pressure accessory, and not approved for use as a safety accessory, as defined by the Pressure Equipment Directive. 7. Removal of the terminal box except by Siemens Flow Instruments or their approved agents will invalidate the PED conformity of the product. In accordance with the Pressure Equipment Directive (97/23/EC) 4 SITRANS F M 1. Product introduction 1.1 Product introduction Electromagnetic flowmeters are suitable for measuring the flow of almost all electrically conducting liquids, pastes and slurries. A prerequisite is that the medium must have a minimum conductivity of 5 S/cm and a solid content of maximum 40%. The temperature, pressure, density, and viscosity have no influence on the result. The main applications of the electromagnetic flowmeters can be found in the following sectors: * Water and wastewater * Chemical and pharmaceutical industries * Food and beverage industry * Mining, aggregates and cements industries * Pulp and paper industry * Steel industry * Power; utility and chilled water industry The wide variety of combinations and versions from the modular system means that ideal adaptation is possible to each measuring task. SITRANS F M electromagnetic flowmeters are characterised by simplicity: Simple to install Simple to commission Simple to operate Simple to maintain SITRANS F M electromagnetic flowmeters are manufactured by Siemens Flow Instruments A/S - one of the world's leading manufacturers of flowmeters. All SITRANS F M electromagnetic flowmeters feature a unique SENSORPROM(R) memory unit which stores sensor calibration data and transmitter settings for the lifetime of the product. At commissioning the flowmeter commences measurement without any initial programming. The factory settings matching the sensor are stored in the SENSORPROM(R) unit. Also customerspecified settings are downloaded to the SENSORPROM (R) unit. Should the transmitter be replaced, the new transmitter will upload all previous settings and resume measurement without any need for re-programming. Furthermore, the "fingerprint" used in connection with the Siemens Flow Instruments Verificator is stored during the sensor calibration. USM II "Plug & Play" add-on communication modules. USM II - the Universal Signal Module with "Plug & Play" simplicity makes it easy to access and integrate the flow measurement with almost any system. It ensures the flowmeter will be easy to upgrade to new communication platforms in the future, too. 5 SITRANS F M 1. Product introduction 1.2 Mode of operation The flow measuring principle is based on Faraday's law of electromagnetic induction. 0DJQHWLF)LHOG )ORZ Ui = When an electrical conductor of length L is moved at velocity v, perpendicular to the lines of flux through a magnetic field of strength B, the voltage Ui is induced at the ends of the conductor Ui = L x B x v Ui L B v k = = = = = Induced voltage Conductor length = Inner pipe diameter = k1 Magnetic field strength = k2 Velocity of conductor (media) k1 x k2 Ui = k x v, the electrode signal is directly proportional to the fluid velocity A flowmeter consists of a sensor (MAG 1100, MAG 1100 F, MAG 3100, MAG 3100 P or MAG 5100 W) and a transmitter (MAG 5000 or 6000). SENSOR The sensor converts the flow into an electrical voltage (Ui) proportional to the velocity of the flow. The sensor is built up of a stainless steel pipe, 2 coils, electrodes, an isolating liner, housing and, where applicable, connecting flanges. TRANSMITTER The transmitter consists of a number of function blocks which convert the sensor voltage into flow readings. Power supply Two different types of power supply are available. A 12 ... 24 V AC/DC and a 115 ... 230 V AC switch mode type. Coil current module generates a pulsating magnetizing current that drives the coils in the sensor. The current is permanently monitored and corrected. Errors or cable faults are registered by the selfmonitoring circuit. Input circuit amplifies the flow proportional signal from the electrodes. The input impedance is extremely high: >1014 which allows flow measurements on fluids with conductivities as low as 5 S/cm. Measuring errors due to cable capacitance are eliminated due to active cable screening. Digital signal processor converts the analog flow signal to a digital signal and suppresses electrode noise through a digital filter. Inaccuracies in the transmitter as a result of long-term drift and temperature drift are monitored and continuously compensated for via the self-monitoring circuit. The analog to digital conversion takes place in an ultra low noise ASIC with 23 bit signal resolution. This has eliminated the need for range switching. The dynamic range of the transmitter is therefore unsurpassed with a turn down ratio of minimum 3000:1. CAN communication The transmitter operates internally via an internal CAN communication bus. Signals are transferred through a signal conditioner to the display module, and to/from internal/external option modules and the dialog module. Dialog module The display unit consists of a 3-line display and a 6-key keypad. The display shows a flow rate or a totalizer value as primary reading. Output module converts flow data to an analog, a digital and a relay output. The outputs are galvanically isolated and can be individually set to suit a particular application. 6 SITRANS F M 1. Product introduction 1.3 Pressure Equipment Directive 97/23EC Since 30 May 2002 the "Pressure Equipment Directive" is mandatory for all pressure equipment sold within the EU and EFTA. Siemens Flow Instruments products confirms to PED by following the tables below. MAG 5100 W (7ME6580 only < DN600 (< 24")) Flange mm 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1050 1100 1200 1400 1500 1600 1800 2000 PN 10 PN 16 PN 40 CL 150 AWWA 12345678901234567890 12345678901234567890 123456789012345678901 12345678901234567890 12345678901234567890 123456789012345678901 12345678901234567890 12345678901234567890 N/A N/A EXC.PED EXC.PED 123456789012345678901 N/A 12345678901234567890 12345678901234567890 123456789012345678901 1234567890123456789012345678901234567890 123456789012345678901 12345678901234567890 12345678901234567890 N/A N/A EXC.PED EXC.PED 123456789012345678901 N/A 12345678901234567890 12345678901234567890 123456789012345678901 12345678901234567890 12345678901234567890 12345678901234567890 123456789012345678901 12345678901234567890 12345678901234567890 N/A EXC.PED N/A EXC.PED 123456789012345678901 N/A 12345678901234567890 12345678901234567890 123456789012345678901 12345678901234567890 12345678901234567890 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1234567890123456789012345678901 N/A N/A N/A 1234567890123 123456789 1234567890123456789012345678901 1234567890123 123456789 1234567890123456789012345678901 80 EXC.PED 1234567890123 N/A EXC.PED 123456789 N/A PED PED PED 1234567890123456789012345678901 N/A N/A N/A 1234567890123 123456789 1234567890123456789012345678901 1234567890123 123456789 1234567890123456789012345678901 1234567890123 123456789 100 EXC.PED 1234567890123 N/A EXC.PED 123456789 N/A PED PED PED 1234567890123456789012345678901 N/A N/A N/A 1234567890123456789012345678901 1234567890123 123456789 1234567890123456789012345678901 125 EXC.PED 1234567890123 N/A EXC.PED 123456789 N/A PED PED PED 1234567890123456789012345678901 N/A N/A N/A 1234567890123 123456789 1234567890123456789012345678901 1234567890123 123456789 1234567890123456789012345678901 150 EXC.PED 1234567890123 N/A PED 123456789 N/A PED PED PED 1234567890123456789012345678901 N/A N/A N/A 1234567890123 123456789 1234567890123456789012345678901 1234567890123456789012345678901 200 EXC.PED EXC.PED PED PED PED PED PED 1234567890123456789012345678901 N/A N/A N/A 1234567890123456789012345678901 1234567890123456789012345678901 250 EXC.PED EXC.PED PED PED PED PED PED 1234567890123456789012345678901 N/A N/A N/A 1234567890123456789012345678901 1234567890123456789012345678901 300 EXC.PED EXC.PED PED PED PED 1234567890123456789012 PED PED 1234567890123456789012345678901 N/A N/A N/A 12345678901234567890121234567890123456789012345678901 1234567890123456789012345678901 350 EXC.PED EXC.PED PED PED PED 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 1234567890123456789012 1234567890123456789012345678901 12345678901234567890121234567890123456789012345678901 400 EXC.PED EXC.PED PED PED PED 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 1234567890123456789012 1234567890123456789012345678901 12345678901234567890121234567890123456789012345678901 450 EXC.PED EXC.PED PED PED PED 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 1234567890123456789012 1234567890123456789012345678901 12345678901234567890121234567890123456789012345678901 500 EXC.PED EXC.PED PED PED PED 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 1234567890123456789012 1234567890123456789012345678901 12345678901234567890121234567890123456789012345678901 600 EXC.PED EXC.PED PED 123456789012345678901 PED PED 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 1234567890123456789012 1234567890123456789012345678901 12345678901234567890112345678901234567890121234567890123456789012345678901 700 1234567890123456789012345678901212345 EXC.PED EXC.PED PED* 123456789012345678901 N/A N/A 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 123456789012345678901 1234567890123456789012 1234567890123456789012345678901 1234567890123456789012345678901212345 12345678901234567890112345678901234567890121234567890123456789012345678901 123456789012345678901 750 1234567890123456789012345678901212345 N/A N/A N/A N/A N/A 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 1234567890123456789012345678901212345 123456789012345678901 1234567890123456789012 1234567890123456789012345678901 12345678901234567890112345678901234567890121234567890123456789012345678901 800 EXC.PED EXC.PED PED* 123456789012345678901 N/A N/A 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 123456789012345678901 1234567890123456789012 1234567890123456789012345678901 12345678901234567890112345678901234567890121234567890123456789012345678901 900 EXC.PED EXC.PED PED* 123456789012345678901 N/A N/A 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 123456789012345678901 1234567890123456789012 1234567890123456789012345678901 12345678901234567890112345678901234567890121234567890123456789012345678901 1234567890123456789012 1000 1234567890123456789012345678901212345 EXC.PED EXC.PED PED* 123456789012345678901 N/A N/A N/A N/A 1234567890123456789012345678901 N/A N/A N/A 1234567890123456789011234567890123456789012 1234567890123456789012345678901 1234567890123456789012345678901212345 12345678901234567890112345678901234567890121234567890123456789012345678901 123456789012345678901 1050 1234567890123456789012345678901212345 N/A N/A N/A N/A N/A 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 1234567890123456789012345678901212345 123456789012345678901 1234567890123456789012 1234567890123456789012345678901 1234567890123456789012345678901212345 12345678901234567890112345678901234567890121234567890123456789012345678901 123456789012345678901 1100 1234567890123456789012345678901212345 N/A N/A N/A N/A N/A 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 1234567890123456789012345678901212345 123456789012345678901 1234567890123456789012 1234567890123456789012345678901 123456789012345678901 1234567890123456789012 1234567890123456789012345678901 1200 EXC.PED EXC.PED 1234567890123 PED* 123456789012345678901 N/A N/A 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 123456789012345678901 1234567890123456789012 1234567890123456789012345678901 1234567890123 12345678901234567890112345678901234567890121234567890123456789012345678901 1400 EXC.PED EXC.PED 1234567890123 N/A* 123456789012345678901 N/A N/A 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 1234567890123 123456789012345678901 1234567890123456789012 1234567890123456789012345678901 1234567890123 12345678901234567890112345678901234567890121234567890123456789012345678901 1234567890123 1500 EXC.PED EXC.PED 1234567890123 N/A* 123456789012345678901 N/A N/A 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 123456789012345678901 1234567890123456789012 1234567890123456789012345678901 1234567890123 12345678901234567890112345678901234567890121234567890123456789012345678901 1600 EXC.PED EXC.PED 1234567890123 N/A* 123456789012345678901 N/A N/A 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 1234567890123 123456789012345678901 1234567890123456789012 1234567890123456789012345678901 1234567890123 123456789012345678901 1234567890123456789012 1234567890123456789012345678901 1800 EXC.PED EXC.PED 1234567890123 N/A* 123456789012345678901 N/A N/A 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 1234567890123 123456789012345678901 1234567890123456789012 1234567890123456789012345678901 1234567890123 12345678901234567890112345678901234567890121234567890123456789012345678901 2000 EXC.PED EXC.PED 1234567890123 N/A* 123456789012345678901 N/A N/A 1234567890123456789012 N/A N/A 1234567890123456789012345678901 N/A N/A N/A 7 SITRANS F M 1. Product introduction MAG 3100 high temperature and 3100 P Flange mm 15 25 40 50 65 80 100 125 150 200 250 300 PN 10 PN 16 PN 25 PN 40 CL 150 CL 300 123456789012345678901234567890121234 1234567890123456789012345 123456789012345678901234567890121234 1234567890123456789012345 123456789012345678901234567890121234 N/A N/A N/A EXC.PED 1234567890123456789012345 N/A N/A 123456789012345678901234567890121234 1234567890123456789012345 123456789012345678901234567890121234 1234567890123456789012345 123456789012345678901234567890121234 1234567890123456789012345 N/A N/A N/A EXC.PED N/A N/A 123456789012345678901234567890121234 1234567890123456789012345 123456789012345678901234567890121234 1234567890123456789012345 123456789012345678901234567890121234 1234567890123456789012345 123456789012345678901234567890121234 N/A N/A N/A PED 1234567890123456789012345 N/A N/A 123456789012345678901234567890121234 1234567890123456789012345 123456789012345678901234567890121234 1234567890123456789012345 123456789012345678901234567890121234 N/A N/A 1234567890123 N/A PED 1234567890123456789012345 N/A N/A 123456789012345678901234567890121234 1234567890123456789012345 123456789012 123456789012 1234567890123 1234567890123456789012345 123456789012 N/A PED 1234567890123 N/A PED 1234567890123456789012345 N/A N/A 123456789012 1234567890123 1234567890123456789012345 123456789012 1234567890123 1234567890123456789012345 123456789012 1234567890123 1234567890123456789012345 123456789012 1234567890123 1234567890123456789012345 N/A PED N/A PED N/A N/A 123456789012 1234567890123 1234567890123456789012345 123456789012 1234567890123 1234567890123456789012345 123456789012 1234567890123 1234567890123456789012345 N/A PED 1234567890123 N/A PED 1234567890123456789012345 N/A N/A 123456789012 123456789012 1234567890123 1234567890123456789012345 123456789012 N/A PED 1234567890123 N/A PED 1234567890123456789012345 N/A N/A 123456789012 1234567890123 1234567890123456789012345 123456789012 1234567890123 1234567890123456789012345 123456789012 1234567890123 1234567890123456789012345 N/A PED 1234567890123 N/A PED 1234567890123456789012345 N/A N/A 123456789012 1234567890123456789012345 1234567890123456789012345 PED PED PED PED 1234567890123456789012345 N/A N/A 1234567890123456789012345 1234567890123456789012345 PED PED PED PED 1234567890123456789012345 N/A N/A 1234567890123456789012345 1234567890123456789012345 PED PED PED PED 1234567890123456789012345 N/A N/A 1234567890123456789012345 MAG 1100 and MAG 1100 F Flange mm 2 3 6 10 15 25 40 50 65 80 100 MAG 1100 MAG 1100 HT MAG 1100 F Ceramic 123456789012345678901234567890 PFA Ceramic 123456789012345678901234567890 Ceramic PFA 123456789012345678901234567890123456789012345678901234567890 123456789012345678901234567890 EXC.PED 123456789012345678901234567890 N/A N/A N/A N/A 123456789012345678901234567890 123456789012345678901234567890 123456789012345678901234567890123456789012345678901234567890 123456789012345678901234567890 EXC.PED 123456789012345678901234567890 N/A N/A N/A N/A 123456789012345678901234567890 123456789012345678901234567890 123456789012345678901234567890123456789012345678901234567890 123456789012345678901234567890 123456789012345678901234567890 123456789012345678901234567890 EXC.PED 123456789012345678901234567890 N/A 123456789012345678 N/A N/A N/A 123456789012345678901234567890 123456789012345678 123456789012345678901234567890 123456789012345678 EXC.PED EXC.PED123456789012345678 N/A EXC.PED EXC.PED 123456789012345678 EXC.PED EXC.PED EXC.PED EXC.PED EXC.PED EXC.PED EXC.PED EXC.PED EXC.PED EXC.PED PED EXC.PED PED PED EXC.PED PED PED PED PED PED PED PED PED PED PED PED PED PED PED PED PED PED PED PED PED Siemens Flow Instruments products confirms to PED by following the tables below. The key to the tables is as follows. EXC. PED Excluded from PED under SEP or LVD PED Product covered by PED PED* Product covered by PED but available conforming or non conforming to PED 1234567890123 1234567890123 1234567890123 NA Size/pressure outside of PED scope or not available in the size range 1234567890123 1234567890123 1234567890123 NA* DN1400-2000 only available non conforming to PED 1234567890123 1.3.1 Exclusions All products sold outside of EU and EFTA are excluded from the directive, also products sold into certain market sectors are excluded. These include 1) Meters used in networks for the supply, distribution and discharge of water. 2) Meters used in pipelines for the conveyance of any fluid from offshore to onshore. 3) Meters used in the extraction of petroleum or gas, including christmas tree and manifold equipment. 4) Any meter mounted on a ship or mobile offshore platform. 1.3.2 Product marking example All meters will now carry either a CE mark or a CE mark followed by for example 0086 CE0086: This indicates that the product conforms to PED 97/23/EC, LVD 2006/95/EC, & EMC 2004/108/EC CE: 8 This indicates that the product conforms to LVD 2006/95/EC & EMC 2004/108/EC SITRANS F M 2. Technical data MAG 1100 and MAG 1100 Ex 2. Technical data 2.1 Sensor MAG 1100 and MAG 1100 HT (High temperature) Type MAG 1100 Measuring principle Excitation frequency (Main supply: 50 Hz / 60 Hz) Process connection Nominal size * MAG 1100 (Ceramic) Electromagnetic induction DN 15 ... 50 (1/2" ... 2"): 12.5 Hz / 15 Hz DN 2 ... 65 (1/12" ... 21/2"): 12.5 Hz / 15 Hz DN 80, 100 (3", 4"): 6.25 Hz / 7.5 Hz DN 80, 100 (3", 4"): 6.25 Hz / 7.5 Hz * MAG 1100 (PFA) DN 10 ... DN 100 ( / " ... 4") Mating flanges EN 1092-1 (DIN 2501), ANSI B 16.5 class 150 and 300 or equivalent Option: DN 2 ... 10 (1/12" ... 3/8"): G1/2" / NPT 1/2" pipe connection adapters EN 1092-1 (DIN 2501), ANSI B 16.5 class 150 and 300 or equivalent Rated operating conditions Ambient conditions Ambient temperature 1) * Sensor -40 ... +100 C (-40 ... +212 F) -40 ... +100 C (-40 ... +212 F) * Sensor ATEX -20 ... +60 C (-4 ... +140 F) -20 ... +50 C (-4 ... +122 F) * Compact transmitter MAG 5000/6000 Temperature of medium * MAG 1100 (Ceramic) MAG 1100 HT (High temperature) DN 2 ... DN 100 (1/12" ... 4") DN 15 ... DN 100 (1/2" ... 4") 3 8 -20 ... +50 C (-4 ... +122 F) -20 ... +150 C (-4 ... +302 F) -20 ... +200 C (-4 ... +392 F) * MAG 1100 ATEX (Ceramic) -20 ... +150 C (-4 ... +302 F) -20 ... +180 C (-4 ... +356 F) * MAG 1100 (PFA) -30 ... +130 C (-20 ... +266 F) Suitable for steam sterilization at 150 C (302 F) Temperature shock * MAG 1100 (Ceramic) - Duration 1 min, followed by 10 min rest * DN 2, 3 (1/12", 1/8") No limitations * DN 6, 10, 15, 25: Max. T 80 C/min (1/4", 3/8", 1/2", 1": Max. T 80 K/min) * DN 40, 50: Max. T 70 C/min (11/2", 2", 21/2": Max. T 70 K/min) * DN 80, 100: Max. T 60 C/min (3", 4": Max. T 60 K/min) * MAG 1100 (PFA) Operating pressure * MAG 1100 (Ceramic) Max. 100 C (210 F) momentarily * MAG 1100 (PFA) 20 bar (290 psi) Vacuum: 0.02 barabs (0.3 psiabs) DN 80 ... DN 100: CO2 pressure max. 7 bar (101.5 psi) Mechanical load * 18 ... 1000 Hz random in x, y, z, directions for 2 hours according to EN 60068-2-36 * Sensor: 3.17 grms * Sensor with compact MAG 5000/ 6000 mounted transmitter: 3.17 grms * DN 2 ... 65: 40 bar (1/12" ... 21/2": 580 psi) * DN 80: 37.5 bar (3": 540 psi) * DN 100: 30 bar (4": 435 psi) Vacuum: 1 x 10-6 barabs (1.5 x 10-5 psiabs) * DN 15, 25: Max. T 80 C/min (1/2", 1": Max. T 80 K/min) * DN 40, 50, 65: Max. T 70 C/min (11/2", 2": Max. T 70 K/min) * DN 80, 100: Max. T 60 C/min (3", 4": Max. T 60 K/min) * DN 15 ... 50: 40 bar (1/2" ... 2": 580 psi) * DN 80: 37.5 bar (3": 540 psi) * DN 100: 30 bar (4": 435 psi) Vacuum: 1 x 10-6 barabs (1.5 x 10-5 psiabs) * 18 ... 1000 Hz random in x, y, z, directions for 2 hours according to EN 60068-2-36 * Sensor: 3.17 grms 9 SITRANS F M Type 2. Technical data MAG 1100 Enclosure rating EMC Design Weight Material * Enclosure - MAG 1100 * Terminal box - Standard - Option * Fixing studs * Gaskets - Standard - Option MAG 1100 HT (High temperature) IP67 to EN 60529 (NEMA 4X), 1 mH2O for 30 min 89/336 EEC See dimensional drawings See dimensional drawings Stainless steel AISI 316L (1.4404) Stainless steel AISI 316L (1.4404) Fibre glass reinforced polyamide (no ATEX) Stainless steel AISI 316 (1.4436) (ATEX) Stainless steel AISI 316 (1.4436) Stainless steel AISI 304 (1.4301), Number and size to EN 1092-1:2001 Stainless steel AISI 304 (1.4301), Number and size to EN 1092-1:2001 EPDM (max. 150 C, PN 40 (max. 300 F, 600 psi)) Graphite (max. 200 C, PN 40 (max. 390 F, 600 psi)) * Graphite (max. 200 C, PN 40 (max. 390 F, 600 psi)) * PTFE (max. 130 C, PN 25 (max. 270 F, 300 psi)) * Pipe connection adapters: DN 2, 3, 6 and 10 (1/12", 1/8", 1/4" and 3/8") * Stainless steel, AISI 316 * Hastelloy C22 * PVDF Liner * MAG 1100 (Ceramic) * DN 2, 3 (1/12", 1/8"): Zirconium oxide (ZrO2) DN 15 ... 100 (1/2" ... 4"): Aluminium oxide Al2O3 * DN 6 ... 100 (1/4" ... 4"): Aluminium oxide Al2O3 * Reinforced PFA (no ATEX) Electrodes * MAG 1100 (Ceramic) * DN10 ... 100 (3/8" ... 4") : Platinum with gold / Titanium brazing alloy Platinum with gold / Titanium brazing alloy * DN 2 ... 6 (1/12" ... 1/4"): Platinium * MAG 1100 (PFA) * DN 10 ... 15 (3/8" ... 1/2"): Hastelloy C276 Cable entries * DN 25 ... 100 (1" ... 4"): Hastelloy C22 * Remote installation 2 x M20 or 2 x1/2 NPT Remote installation 2 x M20 or 2 x 1/2" NPT * Compact installation - MAG 5000/MAG 6000: 4 x M20 or 4 x 1/2" NPT Certificates and approvals Conforms to Custody Transfer (MAG 5000/6000 CT) Ex approvals MAG 1100 (Ceramic) * ATEX sensor * Sensor with/without MAG 5000/6000 MAG 1100 (PFA) * Sensor with/without MAG 5000/6000 1) PED - 97/23 EC and CRN (PFA) Cold water pattern approval PTB (Germany) Heat meter pattern approval - OIML R 75 (Denmark) Heat meter pattern approval - OIML R 75 (Denmark) Hot water pattern approval - PTB (Germany) Hot water pattern approval - PTB (Germany) Other media than water pattern approval OIML R 117 (Denmark) ATEX 2G D sensor Ex d e ia IIB T3 - T6 ATEX 2G D sensor Ex d e ia IIB T3 - T6 FM Class 1 div 2 FM Class 1 div 2 FM Class 1 div 2 Conditions are also dependent on liner characteristics For technical specifications for transmitter - please see transmitter pages. 10 PED - 97/23 EC and CRN (PFA) SITRANS F M 2. Technical data 2.2 Sensor MAG 1100 F Type MAG 1100 F Measuring principle Electromagnetic induction Excitation frequency (Main supply: 50 Hz / 60 Hz) DN 10 ... 65 (1/4" ... 21/2"): 12.5 Hz / 15 Hz DN 80 ... 100 (3", 4"): 6.25 Hz / 7.5 Hz Process connection Nominal size DN 10 ... DN 100 (3/8" ... 4") Process connection Rated operating conditions Ambient conditions Ambient temperature1) * Sensor * Sensor ATEX * Compact transmitter MAG 5000/6000 Temperature of medium MAG 1100 F (Ceramic) MAG 1100 F (PFA) Temperature shock MAG 1100 F * Duration 1 min, followed by 10 min rest MAG 1100 F (PFA) Operating pressure MAG 1100 F (Ceramic) MAG 1100 F (PFA) Mechanical load Enclosure rating EMC Design Weight Material Enclosure * MAG 1100 F Terminal box (remote version only) * Standard * Option * Ex ATEX (remote version only) Hygienic adapters available for: * Direct welding onto pipe * Clamp fitting * Threaded fitting -40 ... +100 C (-40 ... +212 F) -20 ... +60 C (-4 ... +140 F) -20 ... +50 C (-4 ... +122 F) -20 ... +150 C (-4 ... +300 F) Suitable for steam sterilization -30 ... +130 C (-20 ... +270 F) Suitable for steam steralization at 150 C (300 F) * DN 10, 15, 25: Max. T 80 C/min (3/8", 1/2", 1": Max. T 80 C/min) * DN 40, 50, 65: Max. T 70 C/min (11/2", 2", 21/2": Max. T 70 C/min) * DN 80, 100: Max. T 60 C/min (3", 4": Max. T 60 C/min) Max. 100 C (210 F) momentarily DN 10 ... 65: 40 bar (3/8" ... 21/2": 580 psi) DN 80: 37.5 bar (3": 540 psi) DN 100: 30 bar (4": 435 psi) Vacuum: 1 x 10-6 barabs (1.5 x 10-5 psiabs) 20 bar (290 psi) Vacuum: 0.02 barabs (0.3 psiabs) DN 80 ... 100: CO2 pressure max. 7 bar (101.5 psi) 18 ... 1000 Hz random in x, y z, directions for 2 hours according to EN 60068-2-36 Sensor: 3.17 grms Sensor with compact MAG 5000/6000 mounted transmitter: 3.17 grms IP67 to EN 60529 (NEMA 4X), 1 mH2O for 30 min 86/336 EEC See dimensional drawings Stainless steel AISI 316L (1.4404) Fibre glass reinforced polyamide Stainless steel AISI 316 (1.4436) Stainless steel AISI 316 (1.4436) 11 SITRANS F M 2. Technical data Type Liner MAG 1100 F (Ceramic) MAG 1100 F (PFA) Electrodes MAG 1100 F (Ceramic) MAG 1100 F (PFA) Cable entries Certificates and approvals MAG 1100 F (Ceramic) * Ex ATEX approvals for sensor MAG 1100 F Aluminium oxide Al2O3 (ceramics) Reinforced PFA (teflon) (no ATEX) Platinum with gold / Titanium brazing alloy * DN 10 ... 15 (3/8" ... 1/2"): Hastelloy C276 * DN 25 ... 100 (1" ... 4"): Hastelloy C22 * Remote installation 2 x M20 or 2 x 1/2 NPT * Compact installation - MAG 5000/MAG 6000: 4 x M20 or 4 x 1/2"NPT 3A (sensor with Polyamid terminal box ), transmitter not part of the approval ATEX 2G D sensor EEx d e ia IIB T3 - T6 * Sensor with/without MAG 5000/6000 FM Class 1 div 2 MAG 1100 F (PFA) 3A (sensor with Polyamid terminal box ), transmitter not part of the approval FM Class 1 div 2 Conforms to Custody Transfer (MAG 5000/6000 CT) PED - 97/23/EC and CRN (PFA) Cold water pattern approval PTB (Germany) Heat meter pattern approval - OIML R 75 (Denmark) Hot water pattern approval - PTB (Germany) Other media than water pattern approval - OIML R 117 (Denmark) Weld-in adapter Adapter for welding onto dairy pipe Tri-Clover, ISO 2037, DIN 11850, SMS 3008, BS 4825-1 * DN 10, 15, 25, 40, 50, 65 and 80 (3/8", 1/2", 1", 11/2", 2", 21/2" and 3") PN 40 (600 psi) * DN 100 (4") PN 25 (350 psi) Clamp adapter Tri-Clamp, ISO 2852, DIN 32676, SMS 3016, BS 4825-3 * DN 10, 15, 25, 40 and 50 (3/8", 1/2", 1", 11/2", and 2") * DN 65, 80 and 100 (21/2", 3" and 4") PN 16 (200 psi) PN 10 (150 psi) Thread adapter DIN 11851 * DN 10, 15, 25, and 40 (3/8", 1/2"", 1", and 11/2") PN 40 (600 psi) * DN 50, 65, 80 and 100 (2 ", 21/2", 3" and 4") PN 25 (350 psi) ISO 2853, BS 4825-4 * DN 10, 15, 25, 40, 50, 65 and 80 (3/8", 1/2", 1", 11/2", 2", 21/2 and 3") PN 16 (200 psi) SMS 1145 * DN 25, 40, 50, 65 and 80 (1", 11/2", 2", 21/2" and 3") PN 6 (80 psi) Design Material Adapter Stainless steel AISI 316/Stainless steel AISI 304 (ISO 2852) Gasket * MAG 1100 F (Ceramic) FKM/FPM with stainless steel insert (AISI 304) (-20 ... +150 C (-4 ... +302 F)) EPDM (-20 ... +150 C (-4 ... +302 F)) * MAG 1100 F (PFA) EPDM (-20 ... +150 C (-4 ... +302 F)) NBR (-20 ... +100 C (-4 ... +212 F)) Note: When combined sensor and adapter, the operating pressure is the lower rated of the two. 12 SITRANS F M MAG 3100, MAG 3100 HT and MAG 3100 P 2. Technical data 2.3 Sensor MAG 3100, MAG 3100 HT and MAG 3100 P Type Nominal size MAG 3100 DN 15 ... DN 2000 (1/2" ... 78") Measuring principle Excitation frequency (Main supply: 50 Hz / 60 Hz) MAG 3100 HT (High Temperature) DN 15 ... DN 300 (1/2" ... 12") MAG 3100 P DN 15 ... DN 300 (1/2" ... 12") Electromagnetic induction * DN 15 ... 65 (1/2" ... 21/2"): 12.5 Hz / 15 Hz * DN 80 ... 150 (3" ... 6"): 6.25 Hz / 7.5 Hz * DN 200 ... 1200 (8" ... 48"): 3.125 Hz / 3.75 Hz * DN 1400 ... 2000 (54" ... 78"): 1.5625 Hz / 1.875 Hz * DN 15 ... 65 (1/2" ... 21/2"): 12.5 Hz / 15 Hz * DN 80 ... 150 (3" ... 6"): 6.25 Hz / 7.5 Hz * DN 200 ... 300 (8" ... 12"): 3.125 Hz / 3.75 Hz * DN 15 ... 65 (1/2" ... 21/2"): 12.5 Hz / 7.5 Hz * DN 80 ... 150 (3" ... 6"): 6.25 Hz / 7.5 Hz * DN 200 ... 300 (8" ... 12"): 3.125 Hz / 3.75 Hz EN 1092-1, raised face (EN 1092-1, DIN 2501 & BS 4504 have the same mating dimensions) * DN 15 ... 300 (1/2" ... 12"): PN 40 (580 psi) * DN 65 ... 300 (21/2" ... 12"): PN 16 (232 psi) * DN 200 ... 300 (8" ... 12"): PN 10 (145 psi) * DN 200 ... 300 (8" ... 12"): PN 25 (362 psi) EN 1092-1, raised face (EN 1092-1, DIN 2501 & BS 4504 have the same mating dimensions) * DN 15 ... 50 (1/2" ... 2"): PN 40 (580 psi) * DN 65 ... 300 (21/2" ... 12"): PN 16 (232 psi) * DN 200 ... 300 (8" ... 12"): PN 10 (145 psi) Process connection Flanges EN 1092-1, raised face (EN 1092-1, DIN 2501 & BS 4504 have the same mating dimensions) * DN 65 ... 2000 (21/2" ... 78"): PN 6 (87 psi) * DN 200 ... 2000 (8" ... 78"): PN 10 (145 psi) * DN 65 ... 2000 (21/2" ... 78"): PN 16 (232 psi) * DN 200 ... 600 (8" ... 24"): PN 25 (362 psi) * DN 15 ... 600 (1/2" ... 24"): PN 40 (580 psi) * DN 50 ... 300 (2" ... 12"): PN 63 (913 psi) * DN 25 ... 300 (1" ... 12"): PN 100 (1450 psi) ANSI B16.5 (~BS 1560), raised face * 1/2" ... 24": Class 150 (20 bar (290 psi)) * 1/2" ... 24": Class 300 (50 bar (725 psi)) AWWA C-207, flat face 28" ... 78": Class D (10 bar) AS 2129, raised face 1/2" ... 48": Table E AS 4087, raised face: * PN 16 (DN 50 ... 1200, 16 bar (232 psi)) * PN 21 (DN 50 ... 600, 21 bar (304 psi)) * PN 35 (DN 50 ... 600, 35 bar (508 psi)) Other flanges and pressure ratings on request Rated operation conditions Ambient temperature (conditions also dependent on liner characteristiques) * Sensor -40 ... +100 C (-40 ... +212 F) ANSI B16.5 (~BS 1560), raised face: * 1/2" ... 12": Class 150 (20 bar (290 psi)) * 1/2" ... 12": Class 300 (50 bar (725 psi)) ANSI B16.5 (~BS 1560), raised face * 1/2" ... 12": Class 150 (20 bar (290 psi)) AS 2129, raised face 1/2" ... 12": Table E Other flanges and pressure ratings on request -40 ... +100 C (-40 ... +212 F) * Sensor ATEX -20 ... +60 C (-4 ... +140 F) For medium temperature up to 150 C (302 F) -20 ... +60 C (-4 ... +140 F) For medium temperature 150 ... 180 C (302 ... 356 F): -20 ... +50 C (-4 ... +122 F) * Compact transmitter MAG 5000/6000 -20 ... +50 C (-4 ... +122 F) -20 ... +50 C (-4 ... +122 F) -40 ... +100 C (-40 ... +212 F) -20 ... +50 C (-4 ... +122 F) 13 SITRANS F M MAG 3100, MAG 3100 HT and MAG 3100 P 2. Technical data 2.3 Sensor MAG 3100, MAG 3100 HT and MAG 3100 P (continued) Type MAG 3100 MAG 3100 HT (High Temperature) MAG 3100 P * PTFE Teflon - DN 15 ... 300 (1/2" ... 12") (130/180 C (266/356F)): 0.6 ... 50 bar (9 ... 725 psi) (180 C (356 F) PTFE has factory-mounted grounding SS rings type E & SS terminal box) * PFA - DN 25 ... 100 (1" ... 4"): 0.01 ... 50 bar (0.15 ... 725 psi) * PTFE Teflon - DN 15 ... 300 (1/2" ... 12") : 0.3 ... 40 bar (4 ... 580 psi) * PFA - DN 25 ... 100 (1" ... 4"): 0.01 ... 50 bar (0.15 ... 725 psi) Operating pressure Operating pressure [abs. bar] (maximum operating pressure decreases with increasing operating temperature and with stainless steel flanges) Enclosure rating * Neoprene 0.01 ... 100 bar (0.15 ... 1450 psi) * EPDM 0.01 ... 40 bar (0.15 ... 580 psi) * Linatex(R) 0.01 ... 40 bar (0.15 ... 580 psi) * Ebonite 0.01 ... 100 bar (0.15 ... 1450 psi) * PTFE DN 300 ( 12"): 0.3 ... 50 bar (4 ... 725 psi) 350 DN 600 (14" DN 24"): 0.3 ... 40 bar (4 ... 580 psi) * PFA - DN 25 ... 100 (1" ... 4"): 0.01 ... 50 bar (0.15 ... 725 psi) IP67/NEMA 4X/6 to EN 60529, 1 m H2O for 30 min Option: IP68/NEMA 6P to EN 60529, 10 mH2O cont. (no ATEX) Pressure drop at 3 m/s As straigth pipe Test pressure 1.5 x PN (where applicable) Mechanical load * 18 ... 1000 Hz random in x, y, z, directions for 2 hours according to EN 60068-2-36 * Sensor: 3.17 grms * Sensor with compact MAG 5000/6000 mounted transmitter: 3.17 grms Temperature of medium * Neoprene 0 ... +70 C (32 ... 158 F) * EPDM -10 ... +70 C (14 ... 158 F) * Linatex(R) (rubber) -40 ... +70 C (-40 ... +158 F) (for temperatures below -20 C (-4 F) AISI 304 or 316 flanges must be used) * Ebonite 0 ... 95 C (32 ... 203 F) * PTFE -20 ... +100 C (-4 ... +212 F) * PFA -20 ... +100 C (-4 ... +212F) EMC * PTFE -20 ... +130 C (-4 ... +266 F) * PTFE -20 ... +130 C (-4 ... +266 F) * PTFE -20 ... +180 C (-4 ... +356 F) * PFA -20 ... +150 C (-4 ... +300 F) Factory-mounted grounding rings type E and SS terminal box. Can only be used with remote transmitter. * PFA -20 ... +150 C (-4 ... +300 F) 89/336 ECC Design Weight Flange and housing See dimensional drawings Carbon steel ASTM A 105, with material corrosion-resistant two-component epoxycoating (min. 150 m) or AISI 304 (1.4301) flanges and carbon steel housing, with corrosion-resistant two-component epoxy coating (min. 150 m) or AISI 316 L (1.4404) flanges and housing, polished Measuring pipe material 14 AISI 304 (1.4301) SITRANS F M MAG 3100, MAG 3100 HT and MAG 3100 P 2. Technical data 2.3 Sensor MAG 3100, MAG 3100 HT and MAG 3100 P (continued) Design (continued) Type MAG 3100 AISI 316 Ti (1.4571) Hastelloy C276 (PFA: Hastelloy C22) Platinum/iridium, Titanium Tantalum MAG 3100 HT (High Temperature) MAG 3100 P * * * * * Hastelloy C276 (PFA: Hastelloy C22) Electrode material * * * * * AISI 316 Ti (1.4571) Hastelloy C276 (PFA: Hastelloy C22) Platinum/iridium, Titanium Tantalum Grounding electrode material Material as measuring electrodes: Exceptions - see ordering data No grounding electrodes No grounding electrodes Terminal box (remote version only) * Standard: Fibre glass reinforced polyamide * Option: Stainless steel AISI 316 (1.4436) * Ex ATEX (remote version only): Stainless steel AISI 316 (1.4436) * Stainless steel AISI 316 (1.4436) * Ex ATEX (remote version only) Stainless steel AISI 316 (1.4436) * Standard: Fibre glass reinforced polyamide * Option: Stainless steel AISI 316 (1.4436) * Ex ATEX (remote version only) Stainless steel AISI 316 (1.4436) Cable entries * Remote installation: 2 x M20 or 2 x 1/2 NPT * Compact installation - MAG 5000/MAG 6000: 4 x M20 or 4 x 1/2 "NPT Certificates and approvals Conforms to PED - 97/23 EC, CRN Material certificate EN 10204 3.1 On request On request Pipe and flange certificate available as option Ex approvals ATEX 2G D sensor * DN 15 ... 300/(1/2" ... 12"): EEx d e ia IIC T4 - T6 * DN 350 ... 2000/(14" ... 78"): EEx e ia IIC T4 - T6 Non-ATEX sensors * FM Class 1, Div 2 * CSA Class 1, Div 2 ATEX 2G D sensor * DN 15 ... 300/(1/2" ... 12"): EEx d e ia IIC T3 - T6 Non-ATEX sensors * FM Class 1, Div 2 * CSA Class 1, Div 2 ATEX 2G D sensor * DN 15 ... 300/(1/2" ... 12"): EEx d e ia IIC T3 - T6 Non-ATEX sensors * FM Class 1, Div 2 * CSA Class 1, Div 2 Drinking water approvals EPDM lining: * WRAS (WRc, BS6920 cold water, UK) * ACS listed (F) * DVGW W270 (D) NSF/ANSI Standard 61 (Cold water, US) * Belgaqua (B) Mcerts (EPDM or PTFE lining with AISI 316 Ti or Hastelloy C276 electrodes) Custody transfer (CT) Cold water - DANAK TS 22.36.001 Heat meter pattern approval - OIML R 75 Cold water - DANAK TS 22.36.001 ( DN2000) Cold water pattern approval PTB (Denmark) Cold water pattern approval PTB (MAG 5000/6000 CT) (Germany) Hot water pattern approval - PTB (Germany) Heat meter pattern approval - OIML R 75 (Germany) Heat meter pattern approval - OIML R 75 (Denmark) (Denmark) Hot water pattern approval - PTB Hot water pattern approval - PTB (Germany) (Germany) Other media than water pattern approval - Other media than water pattern approval - OIML R 117 (Denmark) OIML R 117 (Denmark) 15 SITRANS F M 2. Technical data MAG 5100 W 2.4 Sensor MAG 5100 W Technical specifications Product characteristic: Design and nominal size Measuring principle Excitation frequency (Mains supply: 50 Hz/60 Hz) Process connection Flanges * EN 1092-1 * ANSI B16.5 * AWWA C-207 * AS4087 EPDM or NBR lining (Order No. 7ME6520) Targeted towards the EU water markets and low flow applications: Full bore sensor: DN 25 ... 40 (1" ... 11/2") Coned sensor: DN 50 ... 300 (2" ... 12") Full bore sensor: DN 350 ... 1200 (14" ... 48") Electromagnetic induction DN 25 ... 65 (1" ... 21/2"): 12.5 Hz /15 Hz DN 80 ... 150 (3" ... 6"): 6.25 Hz /7.5 Hz DN 200 ... 300 (8" ... 12"): 3.125 Hz / 3.75 Hz DN 350 ... 1200 (14" ... 48"): 1.5625 Hz /1.875 Hz PN 10 (145 psi): DN 200 ... 300 (8" ... 12"): Flat face flanges PN 10 (145 psi): DN 350 ... 1200 (14" ... 48"): Raised face flanges PN 16 (232 psi): DN 50 ... 300 (2" ... 12"): Flat face flanges PN 16 (232 psi): DN 350 ... 1200 (14" ... 48"): Raised face flanges PN 40 (580 psi): DN 25 ... 40 (1" ... 11/2"): Raised face flanges Class 150 lb: 1" ... 24": Class D: 28" ... 48", Flat face PN 16 (DN 50 ... 1200), (2" ... 48") 16 bar (232 psi) * JIS B 2220:2004 - Rated Operation conditions Ambient temperature * Sensor * With compact transmitter MAG 5000/6000 * With compact transmitter MAG 6000 I Operating pressure (Abs) [abs. bar] (maximum operating pressure decreases with increasing operating temperature) Enclosure rating * Standard * Option Pressure drop at 3 m/s (10 ft/s) Test pressure Mechanical load Medium conditions Temperature of medium * NBR * EPDM * Ebonite EMC 1) Ebonite lining (Order No. 7ME6580) Targeted towards the Non EU water markets Full bore sensor: DN 25 ... 2000 (1" ... 78") Electromagnetic induction DN 25 ... 65 (1" ... 21/2"): 12.5 Hz /15 Hz DN 80 ... 150 (3" ... 6"): 6.25 Hz /7.5 Hz DN 200 ... 1200 (8" ... 48"): 3.125 Hz / 3.75 Hz DN 1400 ... 2000 (54" ... 78"): 1.5625 Hz /1.875 Hz Raised face (EN 1092-1, DIN 2501 and BS 4504 have the same mating dimensions) PN 6 (87 psi): DN 1400 ... 2000 (54" ... 78") PN 10 (145 psi): DN 200 ... 2000 (8" ... 78") PN 16 (232 psi): DN 65 ... 600 (2" ... 24") PN 40 (580 psi): DN 25 ... 50 (1" ... 2") 1" ... 24": Class 150 lb Class D: 28" ... 78"h, Flat face PN 16 (DN 50 ... 1200), (2" ... 48") 16 bar (232 psi) K10 (1" ... 24") -40 ... +70 C (-40 ... +158 F) -20 ... +50 C (-4 ... +122 F) -20 ... +70 C (-4 ... +158 F) -20 ... +50 C (-4 ... +122 F) -20 ... +60 C (-4 ... +140 F) DN 25 ... 40 (1" ... 11/2"): 0.01 ... 40 bar (0.15 ... 580 psi) DN 50 ... 300 (2" ... 12"): 0.03 ... 20 bar (0.44 ... 290 psi) DN 350 ... 1200 (14" ... 48"): 0.01 ... 16 bar (0.15 ... 232 psi) -20 ... +60 C (-4 ... +140 F) DN 25 ... 50 (1" ... 2"): 0.01 ... 40 bar (0.15 ... 580 psi) DN 65 ... 1200 (21/2" ... 48"): 0.01 ... 16 bar (0.15 ... 232 psi) DN 1400 ... 2000 (54" ... 78"): 0.01 ... 10 bar (0.15 ... 145 psi) IP67 to EN 60529 / NEMA 4X/6 (1 mH2O for 30 min) IP68 to EN 60529 / NEMA 6P (10 mH2O continuously) DN 25 ... 40 (1" ... 11/2"): As straight pipe DN 50 ... 300 (2" ... 12"): Max. 25 mbar (0.36 psi) DN 350 ... 1200 (14" ... 48"): As straight pipe 1.5 x PN (where applicable) 18 ... 1000 Hz random in x, y, z, directions for 2 hours according to EN 60068-2-36 Sensor: 3.17 grms Sensor with compact MAG 5000/6000 mounted transmitter: 3.17 grms Sensor with compact MAG 6000 I mounted transmitter: 1.14 grms IP67 to EN 60529 / NEMA 4X/6 (1 mH2O for 30 min) IP68 to EN 60529 / NEMA 6P (10 mH2O continuously) As straight pipe 1.5 x PN (where applicable) 18 ... 1000 Hz random in x, y, z, directions for 2 hours according to EN 60068-2-36 Sensor: 3.17 grms Sensor with compact MAG 5000/6000 mounted transmitter: 3.17 grms Sensor with compact MAG 6000 I mounted transmitter: 1.14 grms - 10 ... +70 C (14 ... 158 F) - 10 ... +70 C (14 ... 158 F) 89/336 EEC - 10 ... +70 C (14 ... 158 F) 89/336 EEC For sizes larger than 600 mm (24") in PN 16, PED conformity is available as a cost-added option. The basic unit will carry the LVD (Low Voltage Directive) and EMC approvals. 16 SITRANS F M 2. Technical data MAG 5000 and MAG 6000 2.4 Sensor MAG 5100 W (continued) Technical specifications Product characteristic: Design Material * Housing and flanges EPDM or NBR lining (Order No. 7ME6520) Targeted towards the EU water markets and low flow applications: Ebonite lining (Order No. 7ME6580) Targeted towards the Non EU water markets Carbon steel, with corrosionresistant two-component epoxy coating (min. 150 m) Carbon steel ASTM A 105, with corrosionresistant two-component epoxy coating (min. 150 m) * Corrosivity category Corrosivity category C4, according to ISO 12944-2 Corrosivity category C4, according to ISO 12944-2 * Measuring pipe AISI 304 (1.4301) (DN 50 ... DN 300 (2" ... 12") Carbon steel) AISI 304 (1.4301) * Electrode * Grounding electrode * Terminal box Certificates and approvals Certificates Hastelloy Hastelloy Fibre glass reinforced polyamide Hastelloy Hastelloy Fibre glass reinforced polyamide Drinking water approvals Approvals 1) Custody Transfer (only together with MAG 5000/6000 CT) OIML R 49 pattern approval cold water (Denmark and Germany): DN 50 ... 300 (2" ... 12") (For further details see approval : 08-3412 TS 22.36 005 or PTB 6.221/05.21) MI 001 cold water (EU): DN 50 ... 300 (2" ... 12") (For further details see approval : DK-0200-MI001-001) EPDM: NSF/ANSI Standard 61 (Cold water, US) WRAS (WRc, BS6920 cold water, GB) ACS listed (F), DVGW W270 (D) Belgaqua (B) MCert NBR: NSF/ANSI Standard 61 (Cold water, US, only ANSI B16.5 flanges) MCert PED - 97/23 EC1), CRN FM Class 1, Div 2 NSF/ANSI Standard 61 (Cold water, US) (pending) WRAS (WRc, BS6920 cold water, GB) PED - 97/23 EC (only < DN 600 (< 24")) FM Class 1, Div 2 (pending) For sizes larger than 600 mm (24") in PN 16, PED conformity is available as a cost-added option. The basic unit will carry the LVD (Low Voltage Directive) and EMC approvals. 17 SITRANS F M 2. Technical data MAG 5000 and MAG 6000 2.5.1 Transmitter MAG 5000 / MAG 6000 Mode of operation and design Measuring principle Electromagnetic with pulsed constant field Empty pipe Detection of empty pipe (special cable required in remote mounted installation) Excitation frequency Depends on sensor size Electrode input impedance > 1 x 1014 Input Digital input 11 ... 30 V DC, Ri = 4.4 K * Activation time 50 ms * Current IDC 11 V = 2.5 mA, IDC 30 V = 7 mA Output Current output * Signal range 0 ... 20 mA or 4 ... 20 mA * Load < 800 * Time constant 0.1 ... 30 s, adjustable Digital output Frequency 0 ... 10 kHz, 50% duty cycle (uni/bidirectional) Pulse (active) DC 24 V, 30 mA, 1 K Ri 10 K, short-circuit protected (power supplied from flowmeter) Pulse (passive) DC 3 ... 30 V, max. 110 mA, 200 Ri 10 K (powered from connected equipment) Time constant 0.1 ... 30 s, adjustable (for batch fixed at 0.1 s) Relay output Time constant Changeover relay, same as current output Load 42 V AC/2 A, 24 V DC/1 A Low flow cut off 0 ... 9.9% of maximum flow Galvanic isolation All inputs and outputs are galvanically isolated Max. measuring error MAG 5000 0.2% of rate MAG 6000 0.22% of rate Rated operation conditions Ambient temperature * Operation * Display version: -20 ... +50 C (-4 ... +122 F) * Storage -40 ... +70 C (-40 ... +158 F) Mechanical load Compact version 18 ... 1000 Hz, 3,17 G rms, sinusoidal in all directions to IEC 68-2-36 19" insert 1 ... 800 Hz, 1 G, sinusoidal in all directions to IEC 68-2-36 Degree of protection Compact version IP67/NEMA 4X/6 to IEC 529 and DIN 40050 (1 m H2O 30 min.) 19" insert IP20/NEMA 1 to IEC 529 and DIN 40050 EMC performance EN 61326-1 (industrial environments) CISPR II Group 1 Class A EN 61326-2-5 Display and keypad Totalizer Two eight-digit counters for forward, net or reverse flow Display Background illumination with alphanumeric text, 3 x 20 characters to indicate flow rate, totalized values, settings and faults Reverse flow indicated by negative sign Time constant Time constant as current output time constant Design Enclosure material * Compact version Fiber glass reinforced polyamide; optional (IP67 only): AISI 316 stainless steel * 19" insert Standard 19" insert of aluminium/steel (DIN 41494), width: 21 TE, height: 3 HE * Back of panel IP20/NEMA 1; Aluminium * Panel mounting IP20/Nema 1 (Prepared for IP65/NEMA 2 display side) ABS plastic * Wall mounting IP66/NEMA 4X; ABS plastic Dimensional drawings Compact version See dimensional drawings 19" insert See dimensional drawings Weight Compact version 0.75 kg (2 lb) 19" insert See dimensional drawings Power supply 115 ... 230 V AC +10% -15%, 50 ... 60 Hz, 17 VA; Fuse: 500 mA T 11 ... 30 V DC or 11 ... 24 V AC; Fuse 2 A T Power consumption * 115....230 V AC: 17 VA * 24 V AC : 9W, IN = 380 mA, IST = 8 A (30 ms) * 12 V DC : 11 W, IN = 920 mA, IST = 4 A (250 ms) Certificates and approvals CE, ULc general purpose, C-tick; CSA/FM Class 1, div 2 Custody transfer approval Mcerts (MAG 5000/6000 CT) Cold water: MI-001, PTB/OIML R49 (Pattern approval DE/DK) Hot water: PTB and DANAK OIML R 75 (hot water pattern approval) (MAG 6000 CT) Other media than water (milk, beer etc.) PTB and DANAK OIML R 117 (pattern approval) (MAG 6000 CT) Communication * MAG 5000: Without serial communication or HART as option * MAG 6000: Prepared for client mounted add-on modules: HART, Profibus PA/DP, MODBUS RTU, DeviceNet, Foundation Fieldbus H1 * MAG 5000/6000 CT: No communication moduls approved 18 SITRANS F M 2.5.4 Safety barrier (e ia) 2. Technical data Application Ex approval Cable parameter Electrode Ambient temperature Enclosure Material Enclosure rating Mechanical load EMC performance Emission Immunity 2.5.5 Cleaning unit Application Cleaning voltage AC cleaning DC cleaning Cleaning period Relay Load Operation Automatic Manual Indicator lamps Supply voltage and power consumption Ambient temperature Enclosure Material Width: Height: Rating Mechanical load Safety barrier & cleaning unit For use with MAG 5000/6000 19" and MAG 1100 1100 F and 3100, 3100 P, in ATEX 2 GD version [EEx e ia] IIC Group Capacity in F Inductance in mH IIC 4.1 1.5 IIB 45 87 IIA 45 87 During operation: -20 ... +60C During storage: -20 ... +70C Standard 19" insert in aluminium/steel (DIN 41494) Width: 21 TE Height 3 HE IP 20 to EN 60529 and DIN 40050 1 G, 1-800 Hz sinusoidal in all directions to EN 60068-2-36 EN 50081-1 (Light industry) EN 50082-2 (Industry) For use together with MAG 5000 and 6000 19" insert to clean the measuring electrodes on sensors MAG 1100, MAG 1100F or MAG 3100. NB: Must not be used with intrinsically safe ATEX sensors NB: Not be used with sensors with Hastelloy and Tantalum electrodes NB: Only for measuring electrodes 60 V AC 30 V DC 60 sec. + 60 sec. pause Switch relay activated when cleaning is in progress 42 V/2 A Switch relay activated when cleaning is in progress Yes No LEDs: "ON" and "CLEANING" 115 ... 230 V AC +10% ... -15%, 50 ... 60 Hz, 7 VA cleaning, 5 VA stand by 11 ... 30 V DC /11 ... 24 V AC, 50 ... 60 Hz, 7 VA cleaning, 5 VA stand by During operation: -20 ... +50C (-4 ... +122 F) During storage: -20 ... +70C (-4 ... +158 F) Standard 19" insert in aluminium/steel (DIN 41494) 21 TE 3 HE IP 20 to EN 60529 and DIN 40050 1 G, 1 ... 800 Hz sinusoidal in all directions to EN 60068-2-36 Cleaning unit The Siemens Flow Instruments cleaning unit can be used with MAG 5000 or 6000 in 19" insert nonCT version. The cleaning unit can be used in applications where the liner material and subsequently the electrodes may be coated with deposits. If the coating is electrically insulating, the electrode signal will be reduced. If the coating is electrically conductive, the electrode signal will be partly shortcircuited and in both cases the accuracy of the meter will decrease (dependent on the type and thickness of the coating). Note: The cleaning unit cannot be used for flammable or explosive media! Note: The cleaning unit cannot be used with sensors with Hastelloy and Tantalum electrodes! 19 SITRANS F M 2. Technical data 2.6 Flowmeter accuracy MAG 5000 with MAG 1100, MAG 1100F, MAG 5100W, MAG 3100 and MAG 3100P and MAG 6000/6000I with MAG 1100/1100F with PFA )ORZPHWHUXQFHUWDLQW\ [% E] 3,0 2,8 V: Flow velocity E: Meter uncertainty as a percentage of measured value v 0.1 m/s (0.3 ft/s) --> E: 0.4 1 mm/s * v < 0.1 m/s (0.3 ft/s) --> E: (0.25/v) % of measured value 2,6 2,4 2,2 2,0 * MAG 5100 W (Order No. 7ME652...) with DN 350 ... 1200 v 0.1 m/s (0.3 ft/s) --> E: 0.4 2 mm/s v < 0.1 m/s (0.3 ft/s) --> E: (0.25/v) % of measured value 1,8 1,6 1,4 1,2 1,0 0,8 0,6 0,4 0,2 0,0 0 1 2 3 4 5 6 7 8 9 10 11 12 [m/s] 0 3.3 6.6 9.9 13 16 20 23 26 30 33 36 39 [ft/s] *) 1.25 mm/s zero-point for MAG 5100 W DN 350 ... DN 1200 V: Actual flow velocity [m/s] E: Meter uncertainty as a percentage of actual flow MAG 6000 and MAG 6000I with MAG 1100 (ceramic), MAG 1100F (ceramic), MAG 5100W, MAG 3100 and MAG 3100P )ORZPHWHUXQFHUWDLQW\ [% E] 1,4 V: Flow velocity E: Meter uncertainty as a percentage of measured value v 0.1 m/s (0.3 ft/s) --> E: 0.2 1 mm/s * v < 0.1 m/s (0.3 ft/s) --> E: (0.125/v) % of measured value * 1,2 1,0 * MAG 5100 W (Order No. 7ME652...) with DN 350 ... 1200 v 0.1 m/s (0.3 ft/s) --> E: 0.2 2.5 mm/s v < 0.1 m/s (0.3 ft/s) --> E: (0.25/v) % of measured value 0,8 MAG 1100 / 1100 F 0,6 0,4 0,2 0,0 0 1 2 3 4 5 6 7 8 9 10 11 12 [m/s] 0 3.3 6.6 9.9 13 16 20 23 26 30 33 36 39 [ft/s] *) 1.25 mm/s zero-point for MAG 5100 W DN 350 ... DN 1200 V: Actual flow velocity [m/s] E: Meter uncertainty as a percentage of actual flow Reference conditions (ISO 9104 and DIN/EN 29104) Medium temperature Ambient temperature Supply voltage Warming-up time Incorporation in conductive pipe section * Inlet section * Outlet section Flow conditions 20C 5C (68F 9F) 20C 5C (68F 9F) Un 1% 30 minutes 10xDN (DN 1200/48") 5xDN (DN > 1200/48") 5xDN (DN 1200/48"), 3xDN (DN > 1200/48") Fully developed flow profile Additions in the event of deviations from reference conditions Current output Effect of ambient temperature * Display/frequency/pulse output: * Current output: Effect of supply voltage Repeatability 20 As pulse output (0.1% of actual flow +0.05% FSO) < 0.003% / C act. < 0.005% / C act. < 0.005% of measuring value on 1% change 0.1% of actual flow for V 0.5 m/s (1.5 ft/s) and conductivity 10 S/cm3 Output characteristics 0 ... 20 mA Bidirectional mode Unidirectional mode P$ &XW RII P$ 4 4 &XW RII P$ P$ 4 ... 20 mA 4 &XW RII &XW RII )>+]@ Frequency )>+]@ )PD[ &XW RII )PD[ 4 &XW RII 4 &XW RII ([WHUQDO FRXQWHU Pulse output 4 &RXQWHU 4 &XW RII 4 Relay Error relay Power down Active No error Error Limit switch or direction switch 83G1082b.10.10.02 2.7 Output characteristics MAG 5000 and MAG 6000 2. Technical data 83G1082a.10.10.02 SITRANS F M Low flow (Reverse flow) High flow (Forward flow) Intermediate flow High flow/ Low flow Hold Batch Batch on digital output Batch on relay 21 SITRANS F M 2.8.1 Conductivity of medium and sensor cables 2. Technical data Conductivity of medium Compact installation: Liquids with an electrical conductivity 5 S/cm. Remote Standard cable installation: Special cable Note For detection of empty sensor the min. conductivity must always be >50 S/cm and the max. length of the electrode cable when remote mounted is 50 meters (164 ft). Special cable must be used! For 19" Ex applications with safety barriers special cable cannot be used and the empty pipe function can therefore not be used. For these applications 25 meters (82 ft) of cable can be used in order to obtain 0.25% and 50 meters (164 ft) to obtain 0.5%. For remote MID installations the max. cable length is 3 meters (9.8 ft). For other CT application standard requirements are applicable. Note Empty sensor detection is not available with DN 2, 3 (1/12, 1/8 inch) sizes. 2.8.2 Cable requirements Basic data Max. cable loop resistance Cable glands on sensor and transmitter: 2.9 Cable data (Supplied by Siemens Flow Instruments) Basic data Amb. temperature Cable parameter 22 Coil cable Electrode cable No. of conductors 2 3 Min. sqr. area 0.5 mm2/20 gage 0.2 mm2/22 gage Screen Yes Yes Max. capacitance N.A. 350 pF/m / 107 pF/ft. Media temperature: < 100C/< 210F 40 N/A < 200C/< 390F 6 N/A M20x1.5 gland - Cable o 5-13 mm (0.20 - 0.51 Inch) 1/2"NPT gland - Cable o 5-9 mm (0.20 - 0.35 Inch) No. of conductors Sqr. area Screen Color code Outside color Ext. diameter Conductor Isolation material Flexible installation Non-flexible installation Capacity Inductance L/R Standard cable Special cable (electrode/coil) (electrode) 3 3 1.5 mm2/18 gage 0.25 mm2/22 gage Yes Double Brown, blue, black Brown, blue, black Grey Grey 7.8 mm/0,3" 8.1 mm/0,32" Flexible CU Flexible CU PVC PVC -5 ... 70C/-23 ... 160F -5 ... 70C/-23 ... 160F -30 ... 70C/-20 ... 160F -30 ... 70C/-20 ... 160F 161.50 pF/m / 49.24 pF/ft. N/A 0.583 H/m / 0.178 H/ft. N/A 43.83 H/ N/A SITRANS F M 3. Project guidance 3. Project guidance 3.1.1. Sizing table (DN 2 to DN 2000) The table shows the relationship between flow velocity v, flow quantity Q and sensor dimension DN. Guidelines for selection of sensor Min. measuring range: 0 ... 0.25 m/s Max. measuring range: 0 ... 10 m/s Normally the sensor size is selected so that the nominal flow velocity v lies within the measuring range 1 ... 3 m/s. Flow velocity calculation formula: V = 1273.24 x Q [l/s] DN2 [mm] [m/s] or V = 353.68 x Q [m3/h] DN2 [mm] [m/s] 283.67 x Q [MGD] (Pipe ID)2 [inch] [ft/s] Flow velocity calculation formula: V = 0.408 x Q [GPM] (Pipe ID)2 [inch] [ft/s] or V = 23 SITRANS F M 3. Project guidance 3. Project guidance 3.1.2. Sizing table (1/12 ... 78") Flow velocity The table shows the relationship between flow velocity v, flow quantity Q and sensor dimension DN. Guidelines for selection of sensor Min. measuring range: (0 ... 0.8 ft./sec) Max. measuring range: (0 ... 33 ft./sec) Normally the sensor size is selected so that the nominal flow velocity v lies within the measuring range (1 ... 15 ft./sec.) Flow velocity calculation formula: V = 1273.24 x Q [l/s] DN2 [mm] [m/s] or V = 353.68 x Q [m3/h] DN2 [mm] [m/s] Flow velocity calculation formula: V = 24 0.408 x Q [GPM] (Pipe ID)2 [inch] [ft/s] or V = 283.67 x Q [MGD] (Pipe ID)2 [inch] [ft/s] SITRANS F M 3.2.1 Minimum conductivity 3.2.2 Liner selection guide 3. Project guidance Applications Compact/remote DN 2 & 3 (DN 1/12 & 1/8 inch) DN 6 (DN 1/4 inch) With empty pipe detection Ex-installations (Remote mounted only) District heating systems (Without DC cleaning unit) Liner Zirconium oxide ZrO2 Ceramics Al2O3 PFA Neoprene EPDM PTFE Linatex(R) Ebonite NBR: 3.2.3 Electrode selection guide Electrodes AISI 316 Ti Hastelloy C Titanium Tantalum Platinum and platinum/irridium 3.3 Installation conditions Min. conductivity 30 S/cm 5 S/cm 50 S/cm 30 S/cm 250 S/cm max. 150 ft Applications General purpose, agressive chemicals General purpose, food and beverage, agressive chemicals General purpose, food and beverage, pulp and paper, chemicals, high temperature and chemical resistance Water and wastewater and some chemical applications Drinking water applications, (not hydrocarbons) Chemical and general process industries, high temperature and chemical resistance Abrasive media and mining slurries Drinking water applications, wastewater applications and certain chemical applications General purpose, Drinking water, sea water Applications General purpose, water, sewage and district heating The preferred choice for water and wastewater, chemicals, food and beverage, and pharmaceutical industries Process and chemical industry which require a high corrosion resistance Chemical industry with aggressive media The ultimate electrode material unaffected by most liquids Reading and operating the flowmeter is possible under almost any installation conditions because the display can be oriented in relation to the sensor. To ensure optimum flow measurement, attention should be paid to the following: 25 SITRANS F M 3.3 Installation conditions (continued) 3. Project guidance Transmitter can be mounted compact or remote. The sensor must always be completely full with liquid. Therefore avoid: * Installation at the highest point in the pipe system * Installation in vertical pipes with free outlet For partially filled pipes or pipes with downward flow and free outlet the flowmeter should be located in a U-tube. Installation in vertical pipes Recommended flow direction: upwards. This minimizes the effect on the measurement of any gas/air bubbles in the liquid. Installation in horizontal pipes The sensor must be mounted as shown in the upper figure. Do not mount the sensor as shown in the lower figure. This will position the electrodes at the top where there is possibility for air bubbles and at the bottom where there is possibility for mud, sludge, sand etc. If using empty pipe detection, the sensor can be tilted 45, as shown in the upper figure. Measuring abrasive liquids and liquids containing particles Recommended installation is in a vertical/inclined pipe to minimize the wear and deposits in the sensor. 26 SITRANS F M 3. Project guidance Inlet and outlet conditions To achieve accurate flow measurement it is essential to have straight lengths of inlet and outlet pipes and a certain distance between pumps and valves. It is also important to centre the flowmeter in relation to pipe flanges and gaskets. Potential equalization The electrical potential of the liquid must always be equal to the electrical potential of the sensor. This can be achieved in different ways depending on the application: A. Wire jumper between sensor and adjacent flanges. (MAG 1100 and MAG 3100). B. Direct metallic contact between sensor and fittings. (MAG 1100 FOOD). C. Built-in grounding electrodes. (MAG 3100 and MAG 5100 W). D. Optional earthing/protection flanges/rings. (MAG 1100 and MAG 3100). E. Optional graphite gaskets on MAG 1100. (Standard for MAG 1100 High temperature). Vacuum Avoid a vacuum in the measuring pipe, as this can damage certain liners. See "Technical data", chapter 2. Installation in large pipes The flowmeter can be installed between two reducers (e.g. DIN 28545). At 8 the following pressure drop curves apply. The curves are applicable to water. Example: A flow velocity of 3 m/s (V) in a sensor with a diameter reduction from DN 100 to DN 80 (d1/d2 = 0.8) gives a pressure drop of 2.9 mbar. 27 SITRANS F M 3. Project guidance Compact/remote installation Max. ambient temperature as a function of temperature of medium. Ambient temp. The transmitter can be installed either compact or remote. Temp. of medium With compact installation the medium temperature must be in accordance with the graph. With remote installation, the cable length and type described under "Technical data", chapter 2 must be used. IP 68 applications only Horizontal installation If the sensor is buried or permanently submerged, the terminal box must be encapsulated with silicon dielectric gel. Mix the two components well and pour the contents into the terminal box. The material is a non-toxic, transparent, selfhealing gel which cures in approx. 24 hours at approx. 25C (77F) (curing time will increase by 100% per -10 C). The gel can be penetrated with test instruments or be removed in case of cable replacement. The potting kit cannot be used for ATEX applications. Vertical installation Suggestions for the direct burial of MAG 3100 & MAG 5100 W sensors If MAG 3100 or MAG 5100 W sensors are buried directly into the ground, the SENSORPROM(R) unit should be removed from the terminal box on the sensor and relocated in the remote transmitter prior to burying the sensor. All the sensor data plate information and serial number should be recorded for each sensor prior to burying. This will ensure correct matching with the SENSORPROM(R) unit. The sensor should be potted to IP68 and suitable coil and electrode cables used prior to burying. The use of pea gravel at least 300 mm (12 inch) all around the sensor. This provides some drainage and also avoids caking the sensor with earth. It also helps to locate the sensor should excavation take place. Before covering the pea gravel with earth we suggest the use of electrical cable identification tape laid above the gravel. The sensor should not be subject to heavy vehicles applying excessive weight above the sensor or pipeline. 28 SITRANS F M 3. Project guidance 3.4 Cleaning unit The Siemens Flow Instruments cleaning unit can be used with MAG 5000 or 6000 in 19" insert nonCT version. The cleaning unit can be used in applications where the liner material and subsequently the electrodes may be coated with deposits. If the coating is electrically insulating, the electrode signal will be reduced. If the coating is electrically conductive, the electrode signal will be partly shortcircuited and in both cases the accuracy of the meter will decrease (dependent on the type and thickness of the coating). Note Not to be used with sensors with Hastelloy or Tantalum electrodes. Mode of operation The cleaning unit cleans the electrodes electro-chemically by applying a voltage to the electrodes for approx. 60 sec. While cleaning, the transmitter stores and holds the latest measured flow reading on the display and also the signal outputs. After an additional pausing period of 60 sec. the flowmeter resumes normal measurement and the cleaning is now completed. The relay in the transmitter activates the cleaning cycle. In the relay output menu (under cleaning) the cleaning interval can be set between 1 hour and 24 hours. Cleaning should only take place with liquid in the pipe. This can be detected via the empty pipe detection function. It is therefore recommended to select "empty pipe detection" ON when using the cleaning unit. The cleaning sequence can also be controlled manually through the electrical input of the transmitter. Before this is done, ensure that the measuring pipe is full. AC-cleaning AC-cleaning is used to remove fatty deposits on the electrodes. These fatty deposits are seen in wastewater applications, in abbatoirs and water applications with oil residuals. During the cleaning process, the surface of the electrodes get warmer, which tends to soften grease particles and the gas bubbles generated mechanically lift deposits away from the surface of the electrodes. DC-cleaning DC-cleaning is used to eliminate electrically conductive deposits in the measuring pipe influencing the measuring accuracy. Particularly in district heating applications an electrically conductive deposit (magnetite) may occur and short-circuit the electrode signal. In this case the accuracy of the meter decreases and the signal/noise conditions of the meter become inferior. The problem only arises if the conductivity of the water is less than approx. 250 S/cm. During DC-cleaning, electrolysis takes place where the flow of electrons removes the particle deposits from the electrode area. 29 SITRANS F M 3. Project guidance A transmitter can be supplied in a version tested and approved for custody transfer (CT). The internal counter can accordingly be used for charging. This requires verification, sealing and setting of the transmitter together with the sensor for a specific flow range. After sealing the data on the transmitter must not be changed. 3.5 Custody transfer approval The sealing of the transmitter is done by placing sealing marks on the transmitter and on the connection plate in the terminal box. P indicates sealing locations 3.6 Transmitter MAG 5000 CT, MAG 6000 CT The final sealing should be carried out as shown: Sealing MAG 6000 CT is installed like a standard MAG 6000 except for the final sealing. Calibration sealing has been carried out at calibration. 30 3. Project guidance as an example: 3.7 Ex survey according to Directive 94/9/EC (ATEX) II 2G E Ex ia IIB T3-T6 Instrument groups I Applies to instruments used in underground mining operations, as well as their above ground operations, which can be endangered by mine gas and/or flammable dusts. II Applies to instruments used in the remaining areas which can be endangered by a potentially explosive atmosphere. Directive 94/9/EC (ATEX) Instrument category Labelling with gases Labelling with dusts SITRANS F M Definition 1G 1D (0) (20) Instruments of this category are for use in areas where ignitable atmospheres, caused by a mixture of air and gasses, vapours or mists, or by dust/air mixtures, can exist all of the time or for long periods of time or else frequently. 2G 2D (1) (21) Instruments of this category are for use in areas where ignitable atmospheres caused, by a mixture of air and gasses, vapours or mists, or by dust/air mixtures, can exist some of the time. 3G 3D (2) (22) Instruments of this category are for use in areas where ignitable atmospheres, caused by a mixture of air and gasses, vapours or mists, or by dust/air mixtures, are not likely to exist. However, if they do occur then in all probability, only seldom or for short periods of time. (The figures in brackets refer to IEC) Built according to European norm = E Explosion protected electrial equipment = Ex Ex protection labelling in square brackets refers to "Associated electrical equipment" Type of protection o p q d e Oil encapsulated Pressurized apparatus Powder filling Flameproof enclosure Increased safety i Intrinsic safety (ia, ib) n Non-incentive equipment m Encapsulation s Special protection Explosion groups EN 50014 Gases and vapours (examples) * Ammonia * Acetone, aircraft fuel, benzine, crude oil, diesel oil, ethane, ethanoic acid, ether, gasolines, heating oil, hexane, methane, propane * Ethylene, isoprene, town gas * Acetylene, carbon disulphide, hydrogen Minimum EN/ ignition IEC energy [mJ] IIA 0.18 0.06 IIA IIB 0.02 IIC Ignition temperature Maximum surface temperature 450C 842F 300C 572F 200C 392F 135C 275F 100C 212F 85C 185F EN / IEC T1 T2 T3 T4 T5 T6 31 SITRANS F M 3. Project guidance 3.8 Approvals SITRANS F M sensors are ATEX approved according to the following approvals MAG 1100, MAG 1100 F for mounting in Ex areas SIRA 07 ATEX 3181X MAG 3100, MAG 3100 P for mounting in Ex areas SIRA 03 ATEX 3339X MAG 6000 & safety barriers carry the following approvals For use with MAG 1100, MAG 1100 F, MAG 3100 and MAG 3100 P for mounting in the safe area [EEx ia ib] IIB, II 2 G DEMKO 03 ATEX 135255X CE539 32 SITRANS F M 4. Dimensions and weight MAG 1100 Standard und Ex MAG 1100 / MAG 5000/6000 remote or compact 1) 2) Size DN 2 3 6 10 15 25 40 50 65 80 100 A1) [mm] 161 161 161 161 161 169 179 188 198 204 217 B1) [mm] 186 186 186 186 186 201 221 239 258 270 296 A1 [mm] 315 315 315 315 315 323 329 333 342 351 370 B1 [mm] 340 340 340 340 340 354 375 393 412 424 450 D [mm] 48.7 48.7 48.7 48.7 48.7 63.5 84.0 101.6 120.9 133.0 159.0 Di [mm] 2 3 6 10 15 25 40 50 65 80 100 Size [inch] 1/12 1/8 1/4 3/8 1/2 1 11/2 2 21/2 3 4 A1) [inch] 6.34 6.34 6.34 6.34 6.34 6.66 7.05 7.40 7.80 8.03 8.54 B1) [inch] 7.33 7.33 7.33 7.33 7.33 7.92 8.70 9.41 10.16 10.63 11.65 A1 [inch] 12.40 12.40 12.40 12.40 12.40 12.72 13.11 13.47 13.82 14.06 14.57 B1 [inch] 13.39 13.39 13.39 13.39 13.39 13.94 14.76 15.47 16.22 16.70 17.72 D [inch] 1.92 1.92 1.92 1.92 1.92 2.50 3.31 4.00 4.76 5.24 6.26 Di Di (PFA) DP [inch] [inch] [inch] 0.08 0.68 0.12 0.68 0.24 0.68 0.39 0.39 0.53 0.39 0.63 0.68 0.98 1.02 1.12 1.57 1.50 1.71 1.97 1.97 2.15 2.56 2.60 2.68 3.15 3.19 3.25 3.94 3.94 4.22 Di (PFA) [mm] 10 16 26 38 50 66 81 100 Dp [mm] 17.3 17.3 17.3 13.6 17.3 28.5 43.4 54.5 68.0 82.5 107.1 Weight2) [kg] 2.2 2.2 2.2 2.2 2.2 2.7 3.4 4.2 5.5 7.0 10.0 DG [mm] 34 34 34 34 40 56 75 90 112 124 145 DG Weight2) [inch] [lbs] 1.34 4.8 1.34 4.8 1.34 4.8 1.34 4.8 1.57 4.8 2.20 4.9 2.95 7.5 3.54 9.2 4.41 12 4.88 15 5.91 22 14.5 mm/0.57" shorter when the AISI terminal box is used (Ex or high temperature 200 C (390 F) version) With transmitter MAG 5000 or MAG 6000 installed, weight is increased by approximately 0.8 kg (1.8 lb). / The MAG 1100 DN 2, 3, 6 and 10 (1/12", 1/8", 1/4" and 3/8") are prepared for assembly with the 1/2" pipe connections. The length "L" varies dependent on the gasket choice. Without gasket [mm] 150 EPDM Graphite Teflon [inch] [mm] [inch] [mm] [inch] [mm] [inch] 5.9 150 5.9 152 6.0 156 6.1 33 SITRANS F M 4. Dimensions and weight MAG 1100 F MAG 1100 F / MAG 5000/6000 remote or compact 1) 2) Size L A A1 B1) B1 D Di (PFA) [mm] 10 Weight2) [mm] 64.0 Di (Al2O3) [mm] 10 DN 10 [mm] 64 [mm] 161 [mm] 315 [mm] 193.7 [mm] 344.7 15 25 40 50 65 80 100 64 79 94 104 131 156 186 161 169 179 188 197.5 204 217 315 323 333 342 351 357 370 193.7 207.5 228.0 247.7 262.6 281.0 308.0 344.7 359.0 379.0 398.7 413.6 432.0 459.0 64.0 77.5 91.0 119.0 130.0 155.0 183.0 15 25 40 50 65 80 100 16 26 38 50 66 81 100 2.2 2.7 3.4 4.2 5.5 7.0 10.0 Size L A A1 B1) B1 D [inch] 13.57 13.57 14.13 14.92 15.70 16.28 17.01 18.07 [inch] 2.52 2.52 3.05 3.58 4.68 5.12 6.10 7.20 Di (PFA) [inch] 0.39 0.63 1.02 1.50 1.97 2.60 3.19 3.94 Weight2) [inch] 7.62 7.62 8.17 8.98 9.75 10.34 11.06 12.13 Di (Al2O3) [inch] 0.39 0.59 0.98 1.57 1.97 2.56 3.15 3.94 [inch] 3/8 1/2 1 11/2 2 21/2 3 4 [inch] 2.52 2.52 3.11 3.70 4.09 5.16 6.14 7.32 [inch] 6.34 6.34 6.66 7.05 7.40 7.78 8.03 8.54 [inch] 12.40 12.40 12.72 13.11 13.47 13.82 1406 14.57 [lb] 4.8 4.8 4.9 7.5 9.2 12.0 15.0 22.0 13 mm/0.5" shorter when the AISI terminal box is used (Ex or high temperature 200 C (390 F) version) With transmitter MAG 5000 or MAG 6000 compact weight is increased by approximately 0.8 kg (1.8 lb). Size DN 10 15 25 40 50 65 80 100 Sensor MAG 1100 F compact/remote Built-in length 1) 34 [kg] 2.2 Inch 3/8 1/2 1 11/2 2 21/2 3 4 A [mm] 99 99 113 126 154 165 200 225 [Inch] 3.90 3.90 4.45 4.96 6.06 6.50 7.87 8.86 L1) [mm] 146 146 161 176 186 223 258 288 [mm] 5.75 5.75 6.34 6.93 7.32 8.78 10.16 11.34 The total built-in length "L" is independent of the adapter type selected. SITRANS F M 4. Dimensions and weight Accessories MAG 1100 F Adapter DN [mm] 10 15 15.9 20 25 25 28 32 32 38 40 40 50 50 63.5 65 76 76.1 80 100 101.6 114.3 1) Sensor DN [mm] 10 15 15 15 25 25 25 25 25 40 40 40 50 50 65 65 65 80 80 100 100 100 L [mm] 40 40 40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 50 50 50 50 50 DIN 11850 Do Di [mm] [mm] 10.0 13.0 16.0 19.0 26.0 29.0 32.0 35.0 38.0 41.0 50.0 53.0 66.0 70.0 81.0 85.0 100 104 - Weld-in type ISO 2037 (SMS 3008) Tri-Clover(R) (B54825-1) Di Do Di Do [mm] [mm] [mm] [mm] 10.0 13.0 9.4 12.7 16.0 19.0 15.75 19.05 20.0 23.0 22.6 25.6 22.1 25.4 25.6 28.6 35.6 38.6 34.8 38.1 37.6 40.6 48.6 51.6 47.5 50.8 60.3 64.1 60.21) 63.51) 72.9 76.7 72.9 76.2 97.6 102.5 97.381) 101.61) 110.3 115.6 - For BS4825-1 see ISO 2037 Adapter DN [mm] 10 15 25 25 33.7 38 40 50 51 63.5 65 76.1 80 100 101.6 Sensor DN [mm] 10 15 25 25 25 40 40 50 50 65 65 80 80 100 100 L DIN 11850 [mm] 40 40 40 40 40 40 40 40 40 45 45 50 50 50 50 Di [mm] 10.0 16.0 26.0 38.0 50.0 66.0 81.0 100 - Do [mm] 34.0 34.0 50.5 50.0 64.0 91.0 85.0 119.9 - Weld-in type ISO 2037 (SMS 3008, B54825-3) Di Do [mm] [mm] 10.0 34.0 16.0 34.0 26.0 31.3 50.5 35.6 38.6 48.6 64.0 60.3 77.5 72.9 91.0 97.6 119.0 Tri-Clover(R) Di [mm] 10.0 10.0 22.6 35.6 48.6 60.3 72.9 97.6 Do [mm] 34.0 34.0 50.5 50.5 64.0 77.5 91.0 119.0 Tri-Clover(R) is a registered trademark for Ladish Co. 35 SITRANS F M 4. Dimensions and weight Accessories MAG 1100 F (continued) Adapter DN Sensor DN L [mm] 10 15 20 25 32 40 50 65 80 100 [mm] 10 15 15 25 25 40 50 65 80 100 [mm] 40 40 40 40 40 40 40 45 50 50 Threaded type DIN 11851 Do [mm] 28.0 34.0 44.0 52.0 58.0 65.0 78.0 95.0 110.0 130.0 Di [mm] 10.0 16.0 20.0 26.0 32.0 38.0 50.0 66.0 81.0 100.0 Threaded type 36 Adapter DN Sensor DN [mm] 25 38 51 63.5 76.1 101.6 101.6 [mm] 25 40 50 65 80 100 100 L ISO 2853 Di [mm] 22.6 35.6 48.6 60.3 72.9 97.6 [mm] 40 40 40 45 50 50 50 Adapter DN Sensor DN L [mm] 25 38 51 63.5 76 [mm] 25 40 50 65 65 [mm] 40 40 40 45 45 Do [mm] 37.0 51.0 64.0 78.0 91.0 118.0 BS 4825-4 Di Do [mm] [mm] 22.6 37.0 35.6 51.0 48.6 64.0 60.3 78.0 72.9 91.0 97.6 126.0 - Threaded type SMS 1145 Di [mm] 22.6 35.6 48.6 60.3 72.0 Do [mm] 40.0 60.0 70.0 85.0 98.0 SITRANS F M 4. Dimensions and weight 4.3 Sensor MAG 5100 W Order no. 7ME6520 EPDM or NBR lining DN 50 ... 300 (2" ... 12") Order no. 7ME6520 EPDM or NBR lining DN 25 ... 40 (1" ... 11/2") DN 350 ... 1200 (14" ... 48") Order no. 7ME6580 Ebonite lining DN 25 ... 2000 (1" ... 78") Nominal size mm 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1200 1400 1500 1600 1800 2000 inch 1" 11/2" 2" 21/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" 30" 32" 36" 40" 42" 44" 48" 54" 60" 66" 72" 78" A Order No. Order No. 7ME6520 7ME6580 NBR or EPDM Ebonite liner liner mm inch mm inch 187 7.4 187 7.4 197 7.8 197 7.8 188 7.4 205 8.1 194 7.6 212 8.3 200 7.9 222 8.7 207 8.1 242 9.5 217 8.5 255 10.0 232 9.1 276 10.9 257 10.1 304 12.0 284 11.2 332 13.1 310 12.2 357 14.1 382 15.0 362 14.3 407 16.0 387 15.2 438 17.2 418 16.5 463 18.2 443 17.4 514 20.2 494 19.4 564 22.2 544 21.4 591 23.3 571 22.5 616 24.3 606 23.9 663 26.1 653 25.7 714 28.1 704 27.7 714 28.1 704 27.7 765 30.1 755 29.7 820 32.3 810 31.9 N/A N/A 925 36.4 N/A N/A 972 38.2 N/A N/A 1025 40.4 N/A N/A 1123 44.2 N/A N/A 1223 48.1 PN 10 mm N/A N/A N/A N/A N/A N/A N/A N/A 350 450 500 550 600 600 600 600 700 N/A 800 900 1000 N/A N/A 1200 1400 1500 1600 1800 2000 inch N/A N/A N/A N/A N/A N/A N/A N/A 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 27.6 N/A 31.5 35.4 39.4 N/A N/A 47.2 55.1 59.1 63.0 70.9 78.7 PN 16 mm N/A N/A 200 200 200 250 250 300 350 450 500 550 600 600 600 600 700 N/A 800 900 1000 N/A N/A 1200 N/A N/A N/A N/A N/A inch N/A N/A 7.9 7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 27.6 N/A 31.5 35.4 39.4 N/A N/A 47.2 N/A N/A N/A N/A N/A L PN 16 non PED mm N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1400 1500 1600 1800 2000 inch N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 55.1 59.1 63.0 70.9 78.7 PN 40 mm 200 200 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A inch 7.9 7.9 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Class 150 AWWA mm 200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 700 750 800 900 1000 1000 1100 1200 1200 1200 1200 1200 1200 inch 7.9 7.9 7.9 7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.7 23.6 23.6 23.6 23.6 27.6 29.5 31.5 35.4 39.4 39.4 43.3 47.2 47.2 47.2 47.2 47.2 47.2 AS mm 200 200 200 200 200 250 250 300 350 450 500 550 N/A 600 600 600 700 750 800 900 1000 N/A N/A 1200 1200 1200 1200 1200 1200 inch 7.87 7.87 7.87 7.87 7.87 9.84 9.84 11.81 13.78 17.72 19.69 21.65 23.62 23.62 23.6 23.6 27.6 N/A 31.5 35.4 39.4 N/A N/A 47.2 47.2 47.2 47.2 47.2 47.2 37 SITRANS F M 4. Dimensions and weight Order No. 7ME6520 NBR or EPDM liner MAG 5100 W weight The effect of temperature on working pressure MAG 5100 W 38 Nominal size mm inch 25 1" 40 11/2" 50 2" 65 21/2" 80 3" 100 4" 125 5" 150 6" 200 8" 250 10" 300 12" 350 14" 400 16" 450 18" 500 20" 600 24" 700 28" 750 30" 800 32" 900 36" 1000 40" 42" 44 1200 48 1400 54 1500 60 1600 66 1800 72 2000 78 PN 10 kg lbs N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 48 106 64 141 76 167 104 229 119 263 136 299 163 359 236 519 270 595 N/A N/A 346 763 432 951 513 1130 N/A N/A N/A N/A 643 1415 1592 3510 N/A N/A 2110 4652 2560 5644 3640 8025 PN 16 kg lbs N/A N/A N/A N/A 9 20 10.7 24 11.6 26 15.2 33 20.4 45 26 57 48 106 69 152 86 189 125 274 143 314 173 381 223 491 338 744 314 692 N/A N/A 396 873 474 1043 600 1321 N/A N/A N/A N/A 885 1948 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Order No. 7ME6580 Ebonite liner PN 40 kg lbs 4 9 7 15 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Metric (pressures in bar) Sizes 25 mm, 40 mm & > 300 mm Flange spec. Flange Temperature C rating -5 10 50 90 EN 1092-1 PN 10 10.0 10.0 9.7 9.4 PN 16 16.0 16.0 15.5 15.1 PN 40 40.0 40.0 38.7 37.7 ANSI B16.45 150 lb 19.7 19.7 19.3 18.0 AWWA C-207 Class D 10.3 10.3 10.3 10.3 Sizes 50 mm ... 300 mm (order no. 7ME6520 only) EN 1092-1 PN 10 10.0 10.0 10.0 8.2 PN 16 10.0 16.0 16.0 13.2 ANSI B16.45 150 lb 10.0 19.7 19.7 16.2 Class 150 kg lbs 4 9 6 13 8 20 11 24 13 28 19 41 24 52 29 64 56 124 79 174 110 243 139 307 159 351 182 400 225 495 320 704 273 602 329 725 365 804 495 1089 583 1282 687 1512 763 1680 861 1896 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A AWWA kg lbs 4 9 7 15 9 20 10.7 24 11.6 26 15.2 33 20.4 45 26 57 48 106 69 152 86 189 115 254 125 277 141 311 189 418 301 664 320 704 N/A N/A 428 944 619 1362 636 1399 N/A N/A N/A N/A 813 1789 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A PN 16 kg lbs 5 11 8 17 9 20 11 24 12 24 16 35 19 42 27 60 40 68 60 132 80 176 110 242 125 275 175 385 200 440 287 633 330 728 360 794 450 992 530 1168 660 1455 N/A N/A 1140 2513 1180 2601 1600 3528 2460 5423 2525 5566 2930 6460 3665 8080 Imperial (pressures in psi) Sizes 1", 11/2", & > 12" Flange spec. Flange Temperature F rating 23 50 120 200 EN 1092-1 PN 10 145 145 141 136 PN 16 232 232 225 219 PN 40 580 580 561 547 ANSI B16.45 150 lb 286 286 280 261 AWWA C-207 Class D 150 150 150 150 Sizes 2" ... 12" (order no. 7ME6520 only) EN 1092-1 PN 10 145 145 145 119 PN 16 145 232 232 191 ANSI B16.45 150 lb 145 286 286 235 4.4 Sensor MAG 3100 MAG 3100, compact/remote DN A1) A1 B L2) D1 EN 1092-1-2001 [mm] 15 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1100 1200 1400 1500 1600 1800 2000 1) 2) 3) 4) 5) [mm] [mm] [mm] 187 338 59 187 338 59 197 348 82 205 356 72 212 363 72 222 373 72 242 393 85 255 406 85 276 427 85 304 455 137 332 483 137 357 508 137 362 513 270 387 538 270 418 569 310 443 594 350 494 645 430 544 695 500 571 722 556 606 757 560 653 804 630 704 906 670 755 906 770 810 961 792 925 1076 1000 972 1123 1020 1025 1176 1130 1123 1274 1250 1223 1374 1375 [mm] 104 104 124 139 154 174 214 239 282 338 393 444 451 502 563 614 715 816 869 927 1032 1136 1238 1348 1675 1672 1915 1974 2174 PN PN 16/ PN PN 6, 10 PN 16 25 40 non PED [mm] [mm] [mm] [mm] 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 272 272 250 250 250 250 250 250 250 250 300 300 300 300 350 350 350 350 450 450 450 450 500 500 500 500 550 550 550 550 600 600 600 600 600 600 600 600 600 600 625 680 600 600 750 800 700 700 800 800 900 900 1000 1000 1200 1200 1400 1400 1600 1600 1800 1800 2000 2000 - 14.5 mm shorter when the AISI terminal box is used (Ex or high temperature 200 C version) When earthing flanges are used, the thickness of the earthing flange must be added to the build-in length Included and factory-mounted on high temperature 180 C PTFE Tantalum flat type grounding ring 1 mm Weights are approx. (for PN 16) without transmitter ANSI 16.5 PN 63 PN 100 Class 150 Class 300 [mm] 276 320 323 380 420 415 480 550 600 - [mm] 260 280 300 350 340 400 450 450 530 620 680 - [mm] 200 200 200 200 200 272 250 250 300 350 450 500 550 600 600 600 600 - [mm] 200 200 200 200 272 272 310 335 300 350 450 500 550 600 640 730 860 - 6) 7) 8) T (grounding ring) AS AWWA 2129 E, C-207 AS 4087 Class PN D 16-21Type Type Type 35 C E 3) F 4) [mm] [mm] [mm] [mm] [mm] 200 6 2 200 1,2 6 2 200 1,2 6 2 200 1,2 6 2 200 1,2 6 2 2006) 1,2 6 2 250 1.2 6 2 250 1.2 6 2 300 1.2 6 2 350 1.2 8 2 450 1.2 8 2 500 1.6 8 2 550 1.6 8 600 1.6 10 600 1.6 10 6007) 1.6 10 6008) 1.6 10 700 700 2.0 750 750 2.0 800 800 2.0 900 900 2.0 1000 1000 2.0 1100 1400 2.0 1200 1200 2.0 1400 2.0 1500 3.0 1600 3.0 1800 3.0 2000 3.0 - 5) 4. Dimensions and weight Weight SITRANS F M [kg] 4 5 8 9 11 12 16 19 27 40 60 80 110 125 175 200 287 330 360 450 530 660 1140 1180 1600 2460 2140 2930 3665 PN 35 DN 80 = 272 mm PN 35 DN 500 = 680 mm PN 35 DN 600 = 750 mm D = Outside diameter of flange, see flange tables 39 4.4.1 Sensor MAG 3100 MAG 3100, compact/remote DN A1) A1 B L2) D1 EN 1092-1-2001 PN 6, 10 [inch] PN 16/ PN 16 non PED [inch] T (grounding ring) AS AWWA 2129 E, C-207 Class Class AS 4087 Class 150 300 PN D 16-21Type Type Type 35 F 4) C E 3) ANSI 16.5 PN 25 PN 40 PN 63 [inch] PN 100 [inch] [inch] [inch] [inch] [inch] 5) 4. Dimensions and weight Weight SITRANS F M [inch] [inch] [inch] [inch] [inch] [inch] [inch] 1/2 7.36 13.31 2.32 4.09 - - - 7.87 - - 7.87 7.87 - 7.87 [inch] [inch] [inch] [lb] - 0.24 0.08 11 1 7.36 13.31 2.32 4.09 - - - 7.87 - 10.24 7.87 7.87 - 7.87 0.05 0.24 0.08 13 11/2 7.76 13.70 3.23 4.88 - - - 7.87 - 11.02 7.87 7.87 - 7.87 0.05 0.24 0.08 17 2 8.07 14.01 2.83 5.47 - - - 7.87 10.87 11.81 7.87 7.87 - 7.87 0.05 0.24 0.08 28 - 30 21/2 8.35 14.29 2.83 6.06 7.87 7.87/- 7.87 12.60 13.78 7.87 10.71 - 7.87 0.05 0.24 0.08 3 8.74 14.69 2.83 6.85 7.87 7.87/- - 10.71 12.72 13.39 10.71 10.71 - 7.876) 0.05 0.24 0.08 33 4 9.53 15.47 3.35 8.43 9.84 9.84/- - 9.84 14.96 - 9.84 12.20 - 9.84 0.05 0.24 0.08 44 9.84/- 5 10.04 15.98 3.35 9.41 9.84 - 9.84 16.54 - 9.84 13.10 - 9.84 0.05 0.24 0.08 55 6 10.87 16.81 5.39 11.10 11.81 11.81/- - 11.81 16.34 - 11.81 11.81 - 11.81 0.05 0.24 0.08 66 8 11.97 17.91 5.39 13.31 13.78 13.78/- 13.78 13.78 18.90 - 13.78 13.78 - 13.78 0.05 0.31 0.08 110 10 13.07 19.02 6.18 15.47 17.72 17.72/- 17.72 17.72 - - 17.72 17.72 - 17.72 0.05 0.31 0.08 155 12 14.05 20.00 6.18 17.48 19.69 19.69/- 19.69 19.69 - - 19.69 19.69 - 19.69 0.06 0.31 0.08 176 14 14.25 20.20 10.63 17.76 21.65 21.65/- 21.65 21.65 - - 21.65 21.65 - 21.65 0.06 0.31 - 242 16 15.24 21.18 10.63 19.76 23.62 23.62/- 23.62 23.62 - - 23.62 23.62 - 23.62 0.06 0.39 - 275 18 16.45 22.40 12.20 22.16 23.62 23.62/- 23.62 23.62 - - 23.62 23.62 - 23.62 0.06 0.39 - 385 20 17.44 23.39 13.78 24.17 23.62 23.62/- 24.61 26.77 - - 23.62 28.70 - 23.627) 0.06 0.39 - 335 24 19.45 25.39 16.93 28.15 23.62 23.62/- 29.53 31.50 - - 23.62 33.80 - 23.628) 0.06 0.39 - 630 28 21.42 27.36 19.69 32.13 27.56 34.45/27.56 - - - - - - 27.56 27.56 - - 725 30 22.48 28.43 21.89 34.21 - - - - - - - 29.52 29.52 0.08 - - 830 32 23.86 29.80 22.05 36.50 31.50 39.37/31.50 - - - - - - 31.50 31.50 0.08 - - 990 36 25.71 31.65 24.80 40.63 35.43 44.29/35.43 - - - - - - 35.43 35.43 0.08 - - 1160 40 27.72 35.67 26.38 44.72 39.37 49.21/39.37 - - - - - - 39.37 39.37 0.08 - - 1453 42 27.72 35.67 26.38 44.72 - - - - - - - - 39.37 - 0.08 - - 1453 44 29.72 35.67 30.31 48.74 - - - - - - - - 43.31 43.31 0.08 - - - 48 31.89 37.83 31.18 53.07 47.24 59.06/47.24 - - - - - - 47.24 47.24 0.08 - - 2592 54 36.42 42.36 39.37 65.94 55.12 55.12 - - - - - - 55.12 - 0.12 - - 2940 60 38.27 44.21 40.15 65.83 59.06 59.06/59.06 - - - - - - 59.06 - 0.12 - - 3422 66 40.35 46.30 44.49 75.39 62.99 62.99 - - - - - - 63.00 - 0.12 - - 3904 72 44.21 50.16 49.21 77.72 70.87 70.87 - - - - - - 70.87 - 0.12 - - 4846 78 48.15 54.09 54.13 85.59 78.74 78.74 - - - - - - 78.74 - 0.12 - - 6806 1) 2) 3) 4) 5) 40 - 0.571 inch shorter when the AISI terminal box is used (Ex or high temperature 390 F version) When earthing flanges are used, the thickness of the earthing flange must be added to the build-in length Included and factory-mounted on high temperature 356 F PTFE Tantalum flat type grounding ring 1 mm Weights are approx. (for PN 16) without transmitter 0.08 6) PN 35 DN 80 = 10.70 inch 7) PN 35 DN 500 = 26.77 inch 8) PN 35 DN 600 = 29.53 inch D = Outside diameter of flange, see flange tables SITRANS F M 4. Dimensions and weight Earthing/protection flange DN/ Size 25 ... 250/1" ... 10" 300 ... 600/12" ... 24" 700 ... 1200/28" ... 48" 1400 ... 2000/54" ... 78" t1 [mm/ inch] 1.2/0.05 1.6/0.06 2.0/0.08 3.0/0.12 t2 [mm/ inch] 15/0.6 20/0.8 25/1.0 40/1.6 Weight [kg/ lbs] 0.03-0.4/<1 0.6 ... 2.6/1 ... 6 3 ... 5/6 ... 11 9 ... 16/20 ... 35 W DN/ Size 15/1/2" 25 ... 150/1" ... 6" 200 ... 350/8" ... 14" 400 ... 600/16" ... 24" DN/ Size 15 ... 40/1/2"... 11/2" 50 ... 100/1" ... 6" 125 ... 200/8" ... 14" 250 ... 300/16" ... 24" 1) t1 [mm/ inch] 6/0.2 6/0.2 8/0.3 10/0.4 t 1) [mm/ inch] 2/0.08 2/0.08 2/0.08 2/0.08 Weight [kg/ lbs] 0.07/0.15 0.3 ... 1.4/1 ... 3 1.7 ... 4.1/4 ... 9 6.5 ... 13.0/14 ... 28 Weight [kg/ lbs] 0.015 ... 0.12/0.033 ... 0.26 0.159 ... 0.316/0.35 ... 0.7 0.316 ... 0.723/0.7 ... 1.6 0.884 ... 1.485/1.95 ... 3.27 Flat type grounding ring in tantallum 1/0.04 Type C flanges for liners of neoprene, EPDM, Linatexa and ebonite. Type E flanges for liners of PTFE. Flat rings for neoprene, EPDM, Linatex, ebonite, PFA and PTFE 130/260F (Not PTFE 180/360F) Note MAG 3100 high temperature (PTFE) is always equipped with 2 pcs. type E earthing flanges. 4.5 Transmitter Transmitter installed in compact mode Transmitter installed remote Weight: MAG 6000 and MAG 5000: 0.75 kg (1.7 lbs) Weight: Wall bracket: 0.9 kg (2 lbs) Compact polyamide 19" insert, standard unit Weight incl. back print: MAG 5000: 0.8 MAG 6000: 0.8 Safety barrier (ia/ib): 1.0 Safety barrier (ia): 0.8 Cleaning unit: 0.9 kg/1.8 kg/1.8 kg/2.2 kg/1.8 kg/2.0 lbs lbs lbs lbs lbs 41 SITRANS F M 4. Dimensions and weight Wall mounting box 21 TE Weight excl. transmitter: 2.3 kg (5 lbs) Wall mounting box 42 TE Weight excl. transmitter: 2.9 kg (6.3 lbs) Panel front unit 21 TE Weight excl. transmitter: 1.2 kg (2.6 lbs) 42 SITRANS F M 4. Dimensions and weight Panel front unit 42 TE Weight excl. transmitter: 1.6 kg (3.5 lbs) Back of panel unit 21 TE Weight: 0.7 kg (1.5 lbs) Back of panel unit 42 TE Weight: 0.9 kg (2.0 lbs) 43 SITRANS F M 5. Installation of sensor 5. Installation of sensor To obtain optimum results from the measuring system, the chassis body of the sensor must have the same electrical potential as the liquid being measured. 5.1 Potential equalization Graphite gaskets EPDM or PTFE gaskets MAG 1100 Electrically conductive piping A: Potential equalization with electrically conductive graphite gaskets B: Potential equalization using earth strap supplied. C: Potential equalization with electrically conductive graphite gaskets D: Potential equalization using separate potential equalization ring Electrically non-conductive piping MAG 1100 F The sensor must be installed between two adapters. Potential equalization with the liquid occurs automatically via these adapters and through the adjacent pipe. MAG 3100 / MAG 5100 W (except PTFE and PFA liner) Potential equalization is carried out with the built-in grounding electrodes. No further actions need to be taken. Please note: MAG 3100 has no grounding electrodes if the electrodes materials are platinium or tantalum or PN 100. 44 SITRANS F M 5. Installation of sensor MAG 3100 (PTFE liner and PFA) Electrically conductive piping Use an earth strap on one side. Potential equalization, electrically conductive pipe Non-conductive piping Use an earthing flange. Place the flange between flowmeter and the adjacent pipe flange. Selection of earthing flange depends on the medium, liner material and application, see figure. Liner material Suitable earthing flange PTFE Type E PFA Flat ring Type of earthing flange depending on liner material 5.2 Inlet protection MAG 3100 With abrasive liquids, flowmeter inlet protection may be necessary. Here type C and E earthing flanges are used. Type C (for all liners except PTFE and PFA) is clamped between the flanges. Type E (for PTFE liner only) is fitted to the flange. Flat ring (for PFA liner only) is fitted to the flange. When using an earthing flange, gaskets must always be used between the adjacent pipe flange and the earthing flange. 5.3 Cathodic protected piping Special attention must be given to systems with cathodic protection. Compact installation: The transmitter must be supplied through an isolation transformer. The terminal "PE" must never be connected. Remote installation: The screen must only be connected at the sensor end via a 1.5 F condensator. The screen must never be connected at both ends. Isolated sensor: If above mentioned connections are unacceptable, the sensor must be isolated from the pipe work. The bolts must be isolated from pipe. 45 SITRANS F M 6. Installation of transmitter 6.1 Compact installation MAG 5000 and MAG 6000 Compact polyamide 6. Installation of transmitter Step 1 Remove and discard the terminal box lid of the sensor. Fit the M20/1/2NPT cable glands for the supply and output cables. Step 2 Remove the two black plug assemblies for coil and electrode cables in the terminal box and connect them to their corresponding terminal numbers on the connection board. Step 3 Connect earth wire on connection board to bottom of connection box. Connect the 2 pin connector and 3 pin connector as shown. Note In earlier version the 3 pin connector was a 5 pin connector. Note System will not register flow if black plugs are not connected to connection board Step 4 Mount the connection plate in the terminal box. The SENSORPROM(R) unit connections will be established automatically when the connection plate is mounted in the terminal box. Note Check that your connection board lines up with the SENSORPROM(R) unit, if not, move the SENSORPROM(R) unit to the other side of the terminal box. Caution Exposing the transmitter to direct sunlight may increase the operating temperature above its specified limit, and decrease display visibilty Step 5 Fit the supply and output cables respectively and tighten the cable glands to obtain optimum sealing. Please refer to the wiring diagram in chapter 7 for the electrical connections. Mount the transmitter on the terminal box. 46 SITRANS F M 6. Installation of transmitter 1. Use a screwdriver to remove the outer frame. Turning the control pad 2. Loosen the 4 screws retaining the control pad. 3. Withdraw the control pad and turn it to the required orientation. 1 4. Tighten the 4 screws until a mechanical stop is felt in order to obtain IP 67 enclosure rating. 5. Snap-lock the outer frame onto the control pad (click). Turning the transmitter 2 3 4 5 The transmitter can be mounted in either direction as the arrow indicates without turning the terminal box. The connection board needs to be oriented according to the display direction. The terminal box can be rotated 90 in order to optimize the viewing angle of the transmitter display/keypad: 1. Unscrew the four screws in bottom of terminal box. 2. Turn terminal box to required position. 3. Retighten screws firmly 47 SITRANS F M 6.2.1 Add-on modules MAG 6000 only 6. Installation of transmitter Locate the add-on module in the bottom of the MAG 6000 transmitter. Press the add-on module forwards as far as possible. The add-on module has now been installed and the transmitter is ready to be installed on the terminal box. Communication to the operator menu and electrically inputs and outputs is automatically established by power on. 6.2.2 Remote installation At the sensor Step 1 Remove the terminal box lid of the sensor. Step 2 Remove the SENSORPROM(R) unit from the sensor and mount it on the connection plate in the transmitter. 48 SITRANS F M 6.2.2 Remote installation At the sensor 6. Installation of transmitter Step 3 Fit the 1/2"NPT or M20 cable glands for the supply and output cables. Fit and connect the electrode and coil cables as shown in chapter 7 "Electrical connections". The unscreened cable ends must be kept as short as possible. The electrode cable and the coil cable must be kept separate to prevent interference. Tighten the cable glands well to obtain optimum sealing. Step 4 Mount the lid on the terminal box. 6.2.3 Remote installation Wall mounting Mount wall bracket on a wall or into the back of a panel. MAG 6000 Vertical pipe mounting Mount wall bracket on a vertical or horizontal pipe using an ordinary hose clip or a duct strap. Horizontal pipe mounting 49 SITRANS F M 6.2.3 Remote installation Wall mounting (continued) MAG 6000 6. Installation of transmitter Step 2 Take the SENSORPROM(R) memory unit from the sensor. Mount the SENSORPROM(R) unit in the wall mounting unit as shown. The text on the SENSORPROM(R) unit must face towards the wall bracket. Mount an earth wire between PE on connection board and bottom of connection box. Step 3 Mount the connection plate in the terminal box. Fix the connection plate with the two diagonal opposite screws. Fit the coil B , electrode A , supply C and output cables D respectively and tighten the cable glands to obtain optimum sealing. Please see the wiring diagram in "Electrical connections" Step 4 Mount the transmitter on the terminal box. Caution Exposing the transmitter to direct sunlight may increase the operating temperature above its specified limit, and decrease display visibilty 50 Attention When remote mounted, power supply PE wire must be connected to PE terminal. Coil cable shield must be connected to SHIELD terminal. Use the supplied insulating tube to insulate the core shield. SITRANS F M 6. Installation of transmitter 6.2.4 Remote installation - Transmitter in 19" insert 1. Fit the SENSORPROM(R) memory unit on the connection board supplied with the transmitter. The SENSORPROM(R) unit is supplied with the sensor in the terminal box. 2. Mount the guide rails into the rack system as shown. Distance between guide rails is 20 TE. Guide rails are supplied with the rack system and not with the transmitter. 3. Mount the connection board as shown. 4. Connect the cables as shown under "Electrical connection", chapter 7. 5. Insert the transmitter into the rack system. 51 SITRANS F M 6.2.5 Add-on modules MAG 6000 only 6. Installation of transmitter Locate the add-on module in the bottom of the MAG 6000 transmitter. Press the add-on module forwards as far as possible. The add-on module has now been installed and the transmitter is ready to be installed on the terminal box. Communication to the operator menu and electrically inputs and outputs is automatically established by power on. 52 SITRANS F M 6. Installation of transmitter 6.2.6 Installation in IP 66 wall mounting enclosure 1. Mount the IP 66 enclosure on the wall with four screws. 2. Mount the SENSORPROM(R) memory unit on the connection board as shown. The SENSORPROM(R) unit is supplied with the sensor in the terminal box. The connection board for IP 66 wall mounting boxes must be used. 3. Connect the cables to the terminals, see "Electrical connection", chapter 7. 4. Insert the transmitter and close the cover. 53 SITRANS F M 6. Installation of transmitter 6.2.7 Installation in IP 65 panel mounting enclosure (front of panel) 1. Mount the SENSORPROM(R) memory unit on the connection board as shown. The SENSORPROM(R) unit is supplied with the sensor in the terminal box. 2. Fit the enclosure in a cut out at the front of a panel. Fasten the four screws accessible at the front. 3. Connect the cables as shown under "Electrical connection", chapter 7. 4. Insert the transmitter and close the cover. 54 SITRANS F M 6. Installation of transmitter 6.2.8 Installation into the back of a panel 1. Mount the SENSORPROM(R) memory unit on the connection board as shown. The SENSORPROM(R) unit is supplied with the sensor in the terminal box. 2. Mount the connection board into the back of the enclosure. 3. Connect the cables as shown under "Electrical connection", chapter 7. 4. Mount the enclosure into the back of a panel with four screws. 5. Insert the transmitter. 55 SITRANS F M 6. Installation of transmitter 6.3 Transmitter Safety barrier 1. Fit the SENSORPROM(R) memory unit on the connection board supplied with the safety barrier. The SENSORPROM(R) unit is delivered mounted in the terminal box of the sensor. The connection board supplied with the transmitter is not used. 2. Mount the guide rails into the rack system as shown. Distance between guide rails is 20 TE. Guide rails are supplied with the rack system and not with the transmitter. 3. Mount the connection board as shown. The mounting screw must be installed just in line with the guide rails. 4. Connect the cables as shown under "Electrical connection", chapter 7. 5. Insert the transmitter and the safety barrier into the rack system. 56 SITRANS F M 6. Installation of transmitter 6.4 Transmitter Cleaning unit 1. Fit the SENSORPROM(R) memory unit on the connection board supplied with the cleaning unit. The SENSORPROM (R) unit is delivered mounted in the terminal box of the sensor. The connection board supplied with the transmitter is not used. 2. Mount the guide rails into the rack system as shown. Distance between guide rails is 20 TE. Guide rails are supplied with the rack system and not with the transmitter. 3. Mount the connection board as shown. The mounting screw must be installed just in line with the guide rails. 4. Connect the cables as shown under "Electrical connection", chapter 7. 5. Select AC-cleaning or DC-cleaning mode at the switch located on the base of the cleaning unit. 6. Insert the cleaning unit and the transmitter into the rack system. 57 SITRANS F M 7. Electrical connection 7. Electrical connection 7.1 Transmitter MAG 5000 and MAG 6000 connection diagram ... ... ... Note Special cable with individual wire shields (shown as dotted lines) are only requried when using empty pipe function or long cables. (See "Technical data" chapter 2 for further details.) Shield Potential Hazards Grounding The mains protective earth wire must be connected to the PE terminal in accordance with the diagram (class 1 power supply). Mechanical counters When mounting a mechanical counter to terminals 57 and 58 (active output), a 1000 F capacitor must be connected to the terminals 56 and 58. Capacitor + is connected to terminal 56 and capacitor - to terminal 58. Output cables If long cables in noisy environment, we recommend to use screened cable. Electrodes cables Dotted connections only to be made when using special electrode cable. 58 SITRANS F M 7.2 Wiring diagram for transmitter and sensor 7. Electrical connection Compact Compact installation Note Mount the grounding wire from connection box to PE to ensure sufficient grounding. Cathodic protected piping Compact installation: The transmitter must be supplied through an isolation transformer. The terminal "PE" must not be connected. Remote installation: The screen must only be connected at the sensor end via a 1.5 F capacitor. The screen must never be connected at both ends. Remote installation Sensor cables * Unscreened cable ends must be as short as possible and the two cables must be kept separate. Cables must be in one length and must not be taken to a distribution box or similar terminal arrangement. * Terminals 81 and 84 are only connected when special electrode cable with double screening is used. * Coil cable screen must be connected in both ends. Electrode cable screen must be connected at sensor side only. Note See 5.3 when using cathodic protection. Remote IP67 wall mounting 59 SITRANS F M 19" IP-20 version 19" IP-66 version 19" IP-20 version EEx e 60 7. Electrical connection SITRANS F M 7. Electrical connection 19" IP66 version EEx e 19" IP20 version with cleaning 19" IP66 version with cleaning 61 SITRANS F M 8. 8. Commissioning Commissioning 8.1 Keypad and display layout Keypad Display The keypad is used to set the flowmeter. The function of each key is as follows: TOP UP KEY This key (hold 2 sec.) is used to switch between operator menu and setup menu. In the transmitter setup menu, a short press will cause a return to the previous menu. FORWARD KEY This key is used to step forward through the menus. It is the only key normally used by the operator. BACKWARD KEY This key is used to step backward through the menus. CHANGE KEY This key changes the settings or numerical values. SELECT KEY This key selects the figures to be changed. LOCK/UNLOCK KEY This key allows the operator to change settings and gives access to submenus. The display is alphanumerical and indicates flow values, flowmeter settings and error messages. The upper line is for primary flow readings and will always show either flow rate, totalizer 1 or totalizer 2. The line is divided into 3 fields. S: Sign field P: Primary field for numerical value U: Unit field The centre line is the title line (T) with individual information according to the selected operator or setup menu. The lowest line is the subtitle line (ST) which will either add information to the title line or keep individual information independent of the title line. F: The alarm field. Two flashing triangles will appear in case of a fault condition. M: The mode field. The symbols indicate the following. L: 62 Communication mode Basic settings Operator active Service mode Output Operator inactive Operator menu External input Product identity Sensor characteristics Language mode Reset mode The lock field. Indicates the function of the lock key. Ready for change Access to submenu Value locked RESET MODE: Zero setting of totalizers and initialization of setting SITRANS F M 8. Commissioning 8.2 Menu build-up The menu structure of a specific transmitter type is shown in a menu overview map. Details of how a specific parameter is set is shown in a menu detail map for the specific parameter. A detail map is valid for each type of transmitter if not indicated otherwise. The menu structure is valid for the title and subtitle line only. The upper line is for primary readings only and will always be active with either flowrate, totalizer 1 or totalizer 2. The menu is built up in two parts. An operator menu and a setup menu. Operator menu The operator menu is for daily operation. The operator menu is customized in the operator menu setup. The transmitter always starts in operator menu No. 1. The page forward and page backward are used to step through the operator menus. keys Setup menu The setup menu is for commissioning and service only. Access to the setup menu is gained by pressing the top up key operates in two modes: * View mode * Setup mode for 2 seconds. The setup menu View mode is a read only mode. The pre-selected settings can only be scanned. Setup mode is a read and write mode. The pre-selected settings can be scanned and changed. Access to the setup mode is password-protected. The factory set password is 1000. Access to a submenu in the set up menu is gained by the lock key. A short press on the top up key will bring you back to the previous menu. A long press (2 sec.) on the top up key will exit the setup menu and bring you back to operator menu No. 1. 8.2.1 Password 2SHUDWRU PHQX 9LHZ PRGH 3DVVZRUG 3DVVZRUGRN 2SHUDWRU PHQX %DVLF VHWWLQJV 6HWXS PRGH 2SHUDWRU PHQX Access to change mode is password protected. The password is factory set to 1000, but can be changed to any value between 1000 and 9999 in the change password menu. The factory setting of 1000 can be re-established as follows: * Switch off power supply * Press the top up key * Release the key when the transmitter is started up again and switch on the power supply The user code is now reset to 1000. 63 64 MAG 6000 I only Add on module 3) Factory set password: 1000 4) Not at Batch 5) At Batch only 2) 1) SITRANS F M 8. Commissioning Menu overview 8.3.1 MAG 5000 and MAG 6000 SITRANS F M 8. Commissioning Menu overview 8.3.2 MAG 5000 CT and MAG 6000 CT 65 SITRANS F M 8.4.1 Basic settings Menu detail 8. Commissioning Main frequency Selects the main power supply frequency corresponding to the country in which the flowmeter is installed. (America = 60 Hz) Flow direction Selects the correct flow direction in the pipe Qmax. Sets the measuring range, the analog outputs and the frequency output. Value, decimal point, unit and time can be set individually (setting is dimension-dependent). Qmax.2 Sets the measuring range, the analog outputs and the frequency output. Value, decimal point, unit and time can be set individually (setting is dimension-dependent). Only visible when it has been chosen as external digital input. Totalizers Sets unit and decimal point. Low flow cut off Sets a % of selected Qmax.. To filter noise in the installation. Influences display and all outputs. Error level Selects which error level, the flowmeter will detect an error. Empty pipe cut off Set on - the alarm will indicate when sensor is running empty. All readings, display and outputs will indicate zero. Decimal point for flow rate, totalizer 1 and totalizer 2 can be individually positioned. * open the respective window. * ensure that the cursor is positioned below the comma. Use the select key . * move the comma to the requested position. Use the change key . with the cursor placed below the unit selected. Units are changed by means of the change key Select units (cursor moved) by means of the select key . Totalizer 2 is not visible when batch is selected as digital output. Qmax. 2 - is only visible when it has been chosen as external input. 66 SITRANS F M 8.4.2 Outputs Current output Proportional to flowrate (Terminals 31 and 32) 8. Commissioning Menu detail Current output Off Current output Unidirectional On Off Unidirectional Bidirectional Current output Current output Time const. Alarm 4 - 20 mA + alarm: Current output gives the following mA, depending on what is selected as error level in basic settings. Fatal: 1.3 mA, permanent: 2 mA, warning: 3 mA The current output must be set off when not used. Digital output Pulse/volume (Terminals 56, 57, and 58) 'LJLWDORXWSXW 3XOVH 9ROXPHSXOVH 3XOVHRXWSXW 8QLGLUHFWLRQDO 3XOVHRXWSXW WLPHFRQVW 3XOVHZLGWK 8QLGLUHFWLRQDO %LGLUHFWLRQDO 3XOVH )UHTXHQF\ 2II 3XOVHSRODULW\ 3RVLWLYH 3RVLWLYH 1HJDWLYH 1) Not at batch Digital output Frequency Proportional to flowrate (Terminals 56, 57, and 58) 'LJLWDORXWSXW )UHTXHQF\ )UHTXHQF\RXWSXW 8QLGLUHFWLRQDO 3XOVH )UHTXHQF\ (UURUOHYHO (UURUQXPEHU 'LUHFWLRQOLPLW %DWFK 2II 8QLGLUHFWLRQDO %LGLUHFWLRQDO )UHTXHQF\RXWSXW )PD[ )UHTXHQF\RXWSXW 7LPHFRQVW 1) Not at batch 8.4.3 Digital and relay outputs 'LJLWDORXWSXW 5HOD\RXWSXW (UURUOHYHO Error level Error number (UURUOHYHO (UURUQXPEHU 'LUHFWLRQ/LPLW 2II 'LJLWDORXWSXW 5HOD\RXWSXW (UURUQXPEHU (UURUQXPEHU (UURUOHYHO (UURUQXPEHU 'LUHFWLRQOLPLW 2II 67 SITRANS F M 8. Commissioning Limit/direction Menu detail 'LJLWDORXWSXW 5HOD\RXWSXW 'LUHFWLRQOLPLW (UURUOHYHO (UURUQXPEHU 'LUHFWLRQOLPLW 2II /LPLWVHWSRLQW /LPLWPRGH VHWSRLQW VHWSRLQW VHWSRLQWV /LPLWVHWSRLQW PLQLPXP +\VWHUHVLV /LPLWVHWSRLQW PD[LPXP Limit switches are available for both digital and relay outputs. Direction mode: 1 set point at 0% flow; hysteresis 5%. If 2 set points must activate 2 separate outputs, a single set point has to be selected individually for digital as well as relay outputs. Batch (MAG 6000 only) Non CT (Possible through relay and digital output) 5HOD\ 'LJLWDORXWSXW %DWFK %DWFKWLPHHUURU 2II %DWFKFRPS %DWFKTXDQWLW\ 2II 2Q 3XOVH )UHTXHQF\ (UURUOHYHO (UURUQXPEHU 'LUHFWLRQOLPLW 2II 0D[EDWFKWLPH %DWFKRYHUUXQHUU 2II %DWFKFRXQWHU 'RZQ %DWFKRYHUUXQHUU 2II 2Q %DWFK 7LPHFRQVW 8S 'RZQ Note When batch function is on relay - the pulse/frequency output is not possible. 8.4.4 Relay outputs Cleaning 5HOD\RXWSXW &OHDQLQJ &OHDQLQJ F\FOHWLPH (UURUOHYHO (UURUQXPEHU 'LUHFWLRQ/LPLW &OHDQLQJ 2II The relay output must always be used to operate the cleaning unit when a cleaning unit has been installed together with the transmitter. The relay output cannot be used for other purposes. 8.4.5 External input ([WHUQDOLQSXW Non CT versions only ([WHUQDOLQSXW 2II 6WDUWEDWFK +ROGFRQWLQXH 6WRSEDWFK 7RWDOL]HUUHVHW )RUFHRXWSXW )UHH]HRXWSXW 4PD[ QLJKW 0DQXDOFOHDQLQJ 2II Batch control is available on MAG 6000 only. 68 7RWDOL]HUUHVHW 7RWDOL]HU 7RWDOL]HU 7RWDOL]HU 7RWDOL]HU )RUFHRXWSXW SITRANS F M 8. Commissioning Menu detail 8.4.6 Sensor characteristics 6HQVRU FKDUDFWHULVWLFV 6HQVRUSURP ,QVWDOOHG ,QVWDOOHG 1RWLQVWDOOHG If "SENSORPROM not installed" is shown, refer to chapter 6 (depending on type of mounting configuration). 6XSSUHVV3 6(162535201R <HV 1R 6HQVRUVL]H &DOLEUDWLRQIDFWRU &RUUHFWLRQIDFWRU ([FLWDWLRQ 8.4.7 Reset mode 5HVHW PRGH 7RWDOL]HUUHVHW 7RWDOL]HUUHVHW %DWFKF\FOHFQW UHVHW 6HWGHIDXOW VHWWLQJ 'HVWUR\RZQ VHWWLQJV" 7RWDOL]HUSUHVHW 7RWDOL]HUSUHVHW 69 SITRANS F M 8. Commissioning Menu detail 8.4.8 Service mode 6HUYLFH PRGH )ORZUDWH /RZIORZ &XWRII ([FLWDWLRQ 2Q 2Q 2II &XUUHQWRXWSXW &XUUHQWRXWSXW 1RUPDO &XUUHQWRXWSXW )RUFHGP$ 1RUPDO )RUFHG 'LJLWDORXWSXW 'LJLWDORXWSXW 1RUPDO 'LJLWDORXWSXW )RUFHG+LJK 1RUPDO )RUFHG +LJK /RZ 'LJLWDORXWSXW )RUFHG+] 5HOD\RXWSXW 5HOD\RXWSXW 1RUPDO 1RUPDO )RUFHGRQ )RUFHGRII 2SHUDWLQJ WLPH[[[[GD\V 3HQGLQJ[[[G[[K[[P (UURUSHQGLQJ 3HQGLQJ 6WDWXVORJ /RJ[[[G[[K[[P /RJ All previous settings are reinitialized when service mode is exited using the top up key . The error system The error system is divided into an error pending list and a status log list. Time is gained as days, minutes and hours since the error has occurred. The first 9 standing errors are stored in error pending. When an error is removed it is removed from error pending. The latest 9 errors are stored in the status log. When an error is removed it is still kept in status log. Errors in status log is stored for 180 days. Error pending and status log are accessible when enabled in the operator menu. 70 SITRANS F M 8. Commissioning Menu setup 8.4.9 Operator menu setup Text means that the text for the chosen measured value is shown. For example if text is chosen in line 2 and flow rate is chosen in line 3, the text "flow rate" is shown in line 2 and the measured flow rate value is show in line 3. 0HQX 7H[W 6HQVRUVL]H 0HQX 7H[W 6HQVRUW\SH (UURU SHQGLQJ 6WDWXVORJ The upper line is always active and can never be deselected. The two lower lines are for individual operator information. Information which the operator can scroll through with the forward key . * A * A in the operator menu setup, means that the menu is enabled when viewing the operator menu. means that the menu is not available in the operator menu. The middle line can either be used as a heading "Text line" for the lower line, or as a flow reading. A flow reading can be individually selected for each menu. The lower line may be used for an additional flow reading to the reading already available in the upper line. 71 SITRANS F M 8. Commissioning Menu detail 8.4.10 Product identity 3URGXFW LGHQWLW\ 7UDQVPLWWHUW\SH 0$* 7UDQVPLWWHUFRGHQR ) 7UDQVPLWWHUVHUQR 1 7UDQVPLWWHU6:YHUVLRQ ]]]] 6HQVRUW\SH 0$* 6HQVRUFRGHQR * 6HQVRUVHULDOQR 1 6HQVRUVL]H '1,1 7$*QXPEHU ;;;;; $GGRQPRGXOH 6:YHUVLRQ]]]] Software version of add-on module is only available if the add-on module has been installed. 8.4.11 Change password 3DVVZRUG &KDQJHSDVVZRUG 72 SITRANS F M 8. Commissioning Menu detail 8.4.12 Language mode /DQJXDJH PRGH /DQJXDJH (QJOLVK (QJOLVK 'HXWVFK )UDQFDLV 'DQVN 6YHQVND 6XRPHNVL 5XVVLDQ (VSDRO ,WDOLDQR 3RUWXJXV 3ROVNL 8.4.13 HART(R) communication MAG 5000 HART or as add-on module +$57PRGXOH +$57VKRUWDGGUHVV 7$*QDPH 'HVFULSWLRQ 'DWH +$576:YHUVLRQ 73 SITRANS F M 8. Commissioning Operator menu 8.5.1 Flow rate The first display line is always active and shows the value enabled in the operator menu setup. * Flow rate * Totalizer 1 * Totalizer 2 The second and third display lines are individually set in the operator menu. The page forward key steps through the enabled settings. * Flow rate * Totalizer * Totalizer reset * Batch control * Batch cycle counter * Batch cycle counter reset * Pipe size * Sensor type * Pending errors * Status log * Tag No. 8.5.2 Totalizer 7RWDOL]HUUHVHW 7RWDOL]HU UHVHWWR 7RWDOL]HUUHVHW EXV\ A totalizer is reset by pressing the lock key when the corresponding totalizer reset window is open. 8.5.3 Batch %DWFKVWDUW (Only available on MAG 6000) %DWFKUHVHW %DWFKSDXVHG %DWFKLQJ %DWFKGRQH A batch can be started, paused or stopped from the operator menu, in addition to the externally operated batch control. The batch is controlled using the lock and the top up keys . The lock key: * Starts the batch * Holds the batch (pause) when pressed during batching * Restarts the batch to continue when pressed during a pause. The top up key resets a batch completely during a pause. Batch cycle counter The accumulated number of performed batches can be viewed when enabled in the operator menu setup. Batch cycle counter reset The batch cycle counter is reset by pressing the lock key in the "batch cycle cnt reset" menu. 74 SITRANS F M 8. Commissioning 8.6.1 Settings available The transmitter is delivered with factory settings ready to measure the actual flow. Parameter Password Default value Password Basic settings Flow direction Qmax. - Volume units Factory settings Settings available 1000 1000 1000 ... 9999 - Time units Totalizer 1 - Totalizer 1 units Dim. dependent Forward Dim. dependent Totalizer 2 - Totalizer 2 units Reverse Dim. dependent Low flow cut-off Empty pipe Error level Output Current output - Time constant Digital output 1.5 % Off Warning Off 5s Pulse Relay output Direction/limit switch - Hysteresis Batch1) - Batch quantity - Batch compensation - Batch counter - Time constant Frequency - Time constant Pulse - Pulse polarity - Pulse width Error Off 5% Off 0 0 Down 0.1 s Off 5s On Positive 66 ms - Volume/pulse - Time constant Electrode cleaning - Cleaning cycle time External input External input - Batch Sensor characteristics Correction factor Language Dim. dependent 0.1 s Off 24 h Operator menu Primary field Title/subtitle line 1) Positive Dim. dependent Dim. dependent Positive, negative Dim. dependent m3, ml, l, kl, hl, Ml, ft3, in3, USG, USkG, USMG, UKG, UKMG, USBBL Sec., min., hour, day Forward, reverse, net m3, ml, l, kl, hl, Ml, ft3, in3, USG, USkG, USMG, UKG, UKMG, USBBL Forward, reverse, net m3, ml, l, kl, hl, Ml, ft3, in3, USG, USkG, USMG, UKG, UKMG, USBBL 0 ... 9.9 % Off, on Fatal, permanent, warning On/off, uni-/bidirectional, 0/4 - 20 mA 0.1 ... 30 s Error, direction/limit, batch1), frequency, pulse, error no., off Error, direction/limit, cleaning, error no., off 1 set point/2 set points, -100 ... +100% 0.0 ... 100% Dim. dependent -100 ... +100 m3 Up/down 0.1 ... 30 s 500 Hz, 1 kHz, 5 kHz, 10 kHz 0.1 ... 30 s Positive/negative 64 s, 130 s, 260 s, 510 s, 1.0 ms, 2.0 ms, 4.1 ms, 8.2 ms, 16 ms, 33 ms, 66 ms, 130 ms, 260 ms, 520 ms, 1.0 s, 2.1 s, 4.2 s. Dim. dependent 0.1 ... 30 s Off/cleaning 1 ... 240 h Off Batch, reset totalizer, freeze output, forced output, off Start, hold/continue, stop, Qmax. 2 1 English 0.85 ... 2.00 English, German, French, Danish, Swedish, Finnish, Spanish, Russian, Italian, Portuguese and Polish Flow rate Flow rate Flow rate, Totalizer 1, Totalizer 2 Flow rate, Flow rate %, Qmax., Totalizer 1, Totalizer 2, Totalizer 1 reset, Totalizer 2 reset, Batch start/paused/ stop, Batch cycle counter, Batch cycle counter reset, Sensor size, Sensor type, Error pending, Status log, Tag No. Batch is available on MAG 6000 only 75 SITRANS F M 8.6.2 50 Hz Dimension dependent factory settings MAG 1100, MAG1100F, MAG 3100, MAG 3100 P and MAG 5100W with M20 cable glands 8. Commissioning DN MAG 5100 W (Order no. 7ME6520) MAG 1100, MAG 1100 F, 5100W (Order no. 7ME6580) MAG 3100, 3100 P min. max. [inches] fac.set. min. max. 2 1/12 30 - - 3.9 156 l/h 0.1 ml ml 3 1/ 8 70 - - 6.3 254 l/h 0.1 ml ml 6 1/ 4 300 - - 25.4 1017 l/h 1 l l 10 3/ 900 - - 70.6 2827 l/h 1 l l 15 1/2 2000 - - 159 6361 l/h 1 l l 25 1 5000 441 17671 441 17671 l/h 10 l l 40 11/2 12 1.1 45 1.1 45 m3/h 10 l l 50 2 20 1.7 63 1.7 70 m3/h 10 l l 65 21/2 30 2.9 100 2.9 119 m3/h 100 l l 80 3 50 4.0 160 4.5 180 m3/h 100 l l 100 4 120 6.2 250 7 282 m3/h 100 l l 125 5 180 10.0 400 11 441 m3/h 100 l m3 150 6 250 15.7 629 15.9 636 m3/h 100 l m3 m3 8 unit Volume/ Pulse Totalizer pulse unit unit mm 200 8 400 24.9 997 28.2 1130 m3/h 1 m3 250 10 700 40.0 1600 44.1 1767 m3/h 1 m3 m3 300 12 1000 62.5 2500 63.6 2544 m3/h 1 m3 m3 350 14 1200 86.5 3463 86.5 3463 m3/h 1 m3 m3 400 16 1800 113 4523 113 4523 m3/h 1 m3 m3 5725 m3/h 1 m3 m3 7068 m3/h 1 m3 m3 m3 450 500 18 20 2000 3000 143.1 176.7 5725 7068 143.1 176.7 600 24 4000 254.4 10178 254.4 10178 m3/h 10 m3 700 28 4500 346.3 13854 346.3 13854 m3/h 10 m3 m3 750 30 5000 397.6 15904 397.6 15904 m3/h 10 m3 m3 800 32 7000 452.3 18095 452.3 18095 m3/h 10 m3 m3 900 36 9000 572.5 22902 572.5 22902 m3/h 10 m3 m3 28274 m3/h 10 m3 m3 m3 1000 40 12000 706.8 28274 706.8 42 12000 706.8 28274 706.8 28274 m3/h 10 m3 1100 44 14000 855.2 34211 855.2 34211 m3/h 10 m3 m3 1200 48 15000 1017.8 40715 1017.8 40715 m3/h 10 m3 m3 1400 54 25000 - - 1385.4 55417 m3/h 10 m3 m3 1500 60 30000 - - 1590.4 63617 m3/h 10 m3 m3 1600 66 35000 - - 1809.5 72382 m3/h 10 m3 m3 91608 m3/h 10 m3 m3 113097 m3/h 10 m3 m3 1800 2000 76 Qmax. 72 78 40000 45000 - - 2290.2 2827.4 SITRANS F M 8.6.2 60 Hz Dimension dependent factory settings MAG 1100, MAG1100F, MAG 3100, MAG 3100 P and MAG 5100W with 1/2" NPT cable glands 8. Commissioning DN Qmax. MAG 5100 W (Order no. 7ME6520) mm [inches] fac.set. min. max. MAG 1100, MAG 1100 F, 5100W (Order no. 7ME6580) MAG 3100, 3100 P min. max. unit Volume/ Pulse Totalizer pulse unit unit 1/12 0.13 - - 0.01717 0.68 US GPM 1 US G US G 1 /8 0.31 - - 0.02801 1.12 US GPM 1 US G US G 1 /4 1.3 - - 0.11 4.4 US GPM 1 US G US G 4 - - 0.31 12.4 US GPM 1 US G US G 3/ 8 15 1/2 9 - - 0.7 28.0 US GPM 1 US G US G 25 1 22 1.9 77.8 1.9 77.8 US GPM 1 US G US G 40 11/2 52 4.9 199.1 4.9 199.1 US GPM 1 US G US G 50 2 88 6.9 277.2 7.7 311.2 US GPM 1 US G US G 65 21/2 132 11.0 440.2 13.1 525.9 US GPM 1 US G US G 80 3 220 17.6 705.1 19.9 796.7 US GPM 1 US G US MG 100 4 528 27.5 1101 31.1 1244.8 US GPM 1 US G US MG 125 5 793 44.0 1762.2 48.6 1945.1 US GPM 1 US G US MG 150 6 1101 69.3 2772.9 70 2800.9 US GPM 1 US G US MG 200 8 1761 109.7 4391.9 124.4 4979.5 US GPM 1 US G US MG 250 10 3082 176.1 7045.2 194.5 7780.5 US GPM 1 US G US MG 300 12 4402 275.1 11007.8 280 11203.9 US GPM 1 US G US MG 350 14 5283 381.2 15249.7 381.2 15249.7 US GPM 1 US G US MG 400 16 7925 497.9 19918.1 497.9 19918.1 US GPM 1 US G US MG 450 18 8806 630.2 25208.8 630.2 25208.8 US GPM 1 US G US MG 500 20 13209 778 31122 778 31122 US GPM 1 US G US MG 600 24 17611 1120.3 44815.7 1120.3 44815.7 US GPM 10 US G US MG 700 28 19812 1524.9 60999.1 1524.9 60999.1 US GPM 10 US G US MG 750 30 22014 1750.6 70024.5 1750.6 70024.5 US GPM 10 US G US MG 800 32 30820 1991.8 79672.4 1991.8 79672.4 US GPM 10 US G US MG 900 36 39626 2522.8 100835.3 2522.8 100835.3 US GPM 10 US G US MG 1000 40 52834 3112.2 124488.1 3112.2 124488.1 US GPM 10 US G US MG 42 52834 3431.2 137248.1 3431.2 137248.1 US GPM 10 US G US MG 1100 44 61640 3765.7 150630.6 3765.7 150630.6 US GPM 10 US G US MG 1200 48 66043 4481 179262.9 4481 179262.9 US GPM 10 US G US MG 1400 54 110072 - - 6099.9 243993.7 US GPM 1000 US G US MG 1500 60 132086 - - 7002.4 280098.3 US GPM 1000 US G US MG 1600 66 154100 - - 7967.2 318689.6 US GPM 1000 US G US MG 1800 72 176115 - - 10083.5 403341.5 US GPM 1000 US G US MG 2000 78 198129 - - 12448.8 497952.5 US GPM 1000 US G US MG 77 SITRANS F M 8.6.3 50 Hz Dimension dependent batch and pulse output settings MAG 1100, MAG1100F, MAG 3100, MAG 3100 P and MAG 5100W with M20 cable glands 8. Commissioning mm DN 2 DN 3 DN 6 DN 10 DN 15 DN 25 DN 40 DN 50 DN 65 DN 80 DN 100 DN 125 DN 150 DN 200 DN 250 DN 300 DN 350 DN 400 DN 450 DN 500 DN 600 DN 700 DN 750 DN 800 DN 900 DN 1000 DN 1100 DN 1200 DN 1400 DN1500 DN1600 DN1800 DN 2000 78 [inches] 1/12 1 /8 1 /4 3 /8 1 /2 1 1 1 /2 2 2 1 /2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 32 36 40 42 44 48 54 60 66 72 78 min. 409 l 1.05 ml 1.46 ml 2.31 ml 3.71 ml 5.79 ml 9.27 ml 14.6 ml 23.1 ml 37.0 ml 57.9 ml 80.2 ml 105 ml 133 ml 164 ml 236 ml 321 ml 368 ml 419 ml 530 ml 654 ml 654 ml 792 ml 942 ml - Volume/pulse or batch quantity MAG 5100 W MAG 1100, MAG 1100 F, (Order no. 5100W 7ME6520) (Order no. 7ME6580) MAG 3100, 3100 P max. min. max. 3.6 l 0.09 m3 5.9 l 0.15 m3 24 l 0.62 m3 65 l 1.72 m3 147 l 3.86 m3 10.7 m3 409 l 10.7 m3 27.5 m3 1.05 ml 27.5 m3 38.2 m3 1.64 ml 42.9 m3 60.7 m3 2.77 ml 72.5 m3 97.2 m3 4.19 ml 110 m3 152 m3 6.54 ml 172 m3 243 m3 10.2 ml 268 m3 382 m3 14.7 ml 386 m3 605 m3 26.2 ml 686 m3 971 m3 40.9 ml 1072 m3 1517 m3 58.9 ml 1544 m3 2102 m3 80.2 ml 2102 m3 2745 m3 105 ml 2745 m3 3474 m3 133 ml 3474 m3 4289 m3 164 ml 4289 m3 6177 m3 236 ml 6177 m3 8407 m3 321 ml 8407 m3 9651 m3 368 ml 9651 m3 10981 m3 419 ml 10981 m3 13897 m3 530 ml 13897 m3 17157 m3 654 ml 17157 m3 17157 m3 654 ml 17157 m3 20760 m3 792 ml 20760 m3 24706 m3 942 ml 24706 m3 1.28 l 33628 m3 1.15 l 38604 m3 1.68 l 43923 m3 2.12 l 55590 m3 2.62 l 68629 m3 SITRANS F M 8.6.3 60 Hz Dimension dependent batch and pulse output settings MAG 1100, MAG1100F, MAG 3100, MAG 3100 P and MAG 5100W with 1/2" NPT cable glands 8. Commissioning mm DN 2 DN 3 DN 6 DN 10 DN 15 DN 25 DN 40 DN 50 DN 65 DN 80 DN 100 DN 125 DN 150 DN 200 DN 250 DN 300 DN 350 DN 400 DN 450 DN 500 DN 600 DN 700 DN 750 DN 800 DN 900 DN 1000 DN 1100 DN 1200 DN 1400 DN1500 DN1600 DN1800 DN 2000 [inches] 1/12 1 /8 1 /4 3 /8 1 /2 1 11/2 2 21/2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 32 36 40 42 44 48 54 60 66 72 78 Volume/pulse or batch quantity MAG 5100 W MAG 1100, MAG 1100 F, (Order no. 5100W 7ME6520) (Order no. 7ME6580) MAG 3100, 3100 P US G min. US G max. US G min. US G max. 0.00000095 25 0.00000156 41 0.00000622 163 0.00001729 453 0.0000389 1019 0.000108 2833 0.000108 2833 0.000277 7252 0.000277 7252 0.000385 10096 0.000433 11331 0.000611 16028 0.000730 19149 0.000979 25672 0.00111 29007 0.00153 40089 0.00173 45325 0.00245 64162 0.00270 70819 0.00385 100961 0.00389 101980 0.00610 159905 0.00691 181299 0.00979 256510 0.0108 283279 0.0153 400784 0.0156 407923 0.0212 555228 0.0212 555228 0.0277 725196 0.0277 725196 0.0350 917826 0.0350 917826 0.0432 1133118 0.0432 1133118 0.0622 1631691 0.0622 1631691 0.0847 2220912 0.0847 2220912 0.0973 2549517 0.0973 2549517 0.111 2900784 0.111 2900784 0.140 3671304 0.140 3671304 0.173 4532475 0.173 4532475 0.173 4532475 0.173 4532475 0.209 5484295 0.209 5484295 0.249 6526764 0.249 6526764 0.339 8883651 0.389 10198069 0.443 11603136 0.560 14685219 0.692 18129900 79 SITRANS F M 8. Commissioning (continued) Volume/pulse or batch quantity MAG 5100 W MAG 1100, MAG 1100 F, (Order no. 5100W 7ME6520) (Order no. 7ME6580) MAG 3100, 3100 P mm [inches] min. max. min. max. DN 600 DN 700 DN 750 DN 800 DN 900 DN 1000 24 28 30 32 36 40 42 44 48 54 60 66 72 78 236 ml 321 ml 368 ml 419 ml 530 ml 654 ml 654 ml 792 ml 942 ml - 6177 m3 8407 m3 9651 m3 10981 m3 13897 m3 17157 m3 17157 m3 20760 m3 24706 m3 - 236 ml 321 ml 368 ml 419 ml 530 ml 654 ml 654 ml 792 ml 942 ml 1.28 l 1.15 l 1.68 l 2.12 l 2.62 l 6177 m3 8407 m3 9651 m3 10981 m3 13897 m3 17157 m3 17157 m3 20760 m3 24706 m3 33628 m3 38604 m3 43923 m3 55590 m3 68629 m3 DN 1100 DN 1200 DN 1400 DN1500 DN1600 DN1800 DN 2000 8.6.4 MAG 5000 CT and MAG 6000 CT settings Setting primary operating parameters such as Qmax., low flow cut-off, units, approvals, etc. is blocked during normal operation. See menu setup. These settings are made in connection with commissioning or calibration by mounting a hardware key on the connection plate of the transmitter. When the key is mounted, there is access to all menu items. When the key is removed, the primary settings are blocked in accordance with the requirements in the authorisation. Internal totalizers Depending on the type of approval it is possible to reset the internal totalizers. The type of approval is selected in the reset menu, with the hardware key mounted. It is possible to choose between: * Hot/cold water * Other liquids Resetting of totalizers by electrical input is not possible. Hot/cold water * Totalizer 1 is allocated to forward flow (cannot be reset). * Totalizer 2 is allocated to reverse flow (cannot be reset). Other liquids Both totalizer 1 and totalizer 2 are allocated to measure the net flow, i.e. any reverse flow will make the totalizers count backwards. Output 80 * Totalizer 1 cannot be reset. * Totalizer 2 can be reset if the flow velocity in the meter pipe is <0.25 m/s. When the totalizer is reset, the pulse output register will also be reset. * When choosing hot water, changing the output settings is not allowed and the output settings menus will not be shown in display. * When choosing cold water or other liquids, all output settings can be changed. SITRANS F M 8. Commissioning 8.7.1 Error handling Error system The transmitter system is equipped with an error and status log system with 4 groups of information. * (I) Information without a functional error involved * (W) Warnings which may cause malfunction in the application. The cause of the error may disappear on its own * (P) Permanent errors which may cause malfunction in the application. The error requires an operator * (F) Fatal error which is essential for the operation of the flowmeter 2 menus are available in service and operator menus for registration of information and errors * Error pending * Status log Error pending The first 9 standing errors are stored in "error pending". When an error is removed it is removed from "error pending". The acceptance level for "error pending" can be individually configured to a particular application. The acceptance level is set in the "basic settings" in the transmitter setup menu. Acceptance levels The following three acceptance levels are selectable * Fatal error: Fatal errors are registered as errors * Permanent errors: Permanent and fatal errors are registered as errors * Warning (Default value): Warnings, permanent and fatal errors are registered as errors Error information is displayed in title and subtitle lines, see display layout. Title line will show time since occurrence of error in days, hours and minutes. Subtitle line will flash between an error text and a remedy text. Error text will indicate type of error (I, W, P or F), error number, and error text. Remedy text will inform operator of action to take to remove error. 3HQGLQJ (UURUWH[W Status Log Like "error pending" except that information, warnings, permanent and fatal errors is always stored in the "status log". The "status log" stores the latest 9 messages received/registered during the last 180 days. Alarm field The alarm field on the display will always flash when an error is pending. Error output The digital and relay output can individually be activated error by error (error level). The relay output is default selected to error level. An output can also be selected to activate on a single error number. The alarm field, error output and error pending always operate together. The analog output turns to a 1 mA level when in the 4-20 mA mode. Operator menu Error pending and status log are as default enabled in the operator menu. 81 SITRANS F M 8.7.2 List of error numbers 8. Commissioning Error No. 1 2 3 4 20 20 21 22 23 24 30 31 Error text Remedy text I1 - Power on OK I2 - Add-on module Applied I3 - Add-on module Install I4 - Param. corrected OK W20 - Totalizer 1 Reset manually W20 - Totalizer 2 Reset manually W21 - Pulse overflow Adj. pulse settings W22 - Batch timeout Check installation W23 - Batch overrun Check installation W24 - Batch neg. flow Check flow direction W30 - Overflow Adj. Qmax. W31 - Empty pipe Comment Outputs status Input status Power-on has happened Active Active A new module has been applied to the system Active Active An add-on module is defect or has been removed. This can be an internal add-on module Active Active A less vital parameter in the transmitter has been replaced by its default value Active Active During initialization the check of the saved totalizer value has failed. It is not possible to rely on the saved totalizer value anymore. The totalizer value must be reset manually in order to rely on future readings Active Active During initialization the check of the saved totalizer value has failed. It is not possible to rely on the saved totalizer value anymore. The totalizer value must be reset manually in order to rely on future readings Active Active Actual flow is too big compared with pulse width and volume/pulse Reduced pulse width Active Duration of batching has exceeded a predefined max. time Batch output on zero Active Batch volume has exceeded a predefined maximum overrun volume Batch output on zero Active Active Active Max. 120 % Active Zero Active SENSORPROM(R) unit not installed Active Active A parameter is out of range. The parameter could not be replaced by its default value. The error will disappear at the next power-on Active Active Current loop is disconnected or the loop resistance is too big Active Active Too many errors occured at the same time Some errors are not detected correctly Active Active SENSORPROM(R) unit has been used as CT version Active Active Zero Inactive Active Active Zero Inactive It is not possible to read from the SENSORPROM(R) unit anymore. Active Active Coil excitation has failed Active Active Internal convertion error in ASIC Active Active Negative flow direction during batch Flow is above Qmax. settings Pipe is empty 40 41 42 43 P42 - Current output Check cables P43 - Internal error Switch off and on 44 P44 - CT SENSORPROM(R) 60 F60 - CAN comm. error Transmitter/AOM 61 62 63 70 71 82 P40 - SENSORPROM(R) Insert/change P41 - Parameter range Switch off and on F61 - SENSORPROM(R) error Replace F62 - SENSORPROM(R) ID Replace F63 - SENSORPROM(R) Replace F70 - Coil current Check cables F71 - Internal error Replace transmitter CAN bus communication error. An add-on module, the display module or the transmitter is defective It is not possible to rely on the data in SENSORPROM(R) unit anymore The SENSORPROM(R) unit ID does not comply with the product ID. The SENSORPROM(R) unit is from another type of product SITRANS FC, SITRANS FUS etc. SITRANS F M 9. Service 9. Service Under ideal conditions the flowmeter will operate continuously with no manual adjustment or intervention required. If unstable/wrong measurements occur, it is often due to insufficient/wrong earthing or potential equalization. If earthing connection is OK, check transmitter as described in Transmitter check list, and sensor as described in sensor check lists (see the respective operating instructions). The SITRANS F M Verificator is an external tool developed for verifying the MAG 5000/6000 system, installation, and application. It is a highly advanced instrument, which carries out the complex verification of the entire flowmeter system according to unique SIEMENS patented principles. The verification test is automated and the instrument easy to use, so no human error or influence will affect the verification. When checking SITRANS F M installations for malfunction the easiest method to check the transmitter is to replace it with another MAG 5000/6000 transmitter with a similar power supply. A replacement can easily be done as all settings are stored in and downloaded from the SENSORPROM(R) unit - no extra settings need to be made. 9.1 Transmitter check list If no spare transmitter is available - then check transmitter according to check table. Power on transmitter, display light on YES YES Error triangles flashing NO NO Check cables/connections YES Check connection board Check pins in transmitter multiplug - OK NO Correct fault Check error table Output readings OK YES Display defective Change display Output and display readings OK ? NO NO Transmitter defective YES Check cables/connections YES Check connection board Check pins in transmitter multiplug - OK Transmitter OK Check settings/application Check installation/sensor/ earthing connection etc. NO Correct fault 83 SITRANS F M 9.2 Trouble shooting MAG transmitter 9. Service Symptom Empty display Output signals Minimum No flow signal Minimum Error code F70 W31 Undefined F60 P42 P41 Indicates flow with no flow in pipe Unstable flow signal Measuring error Undefined Undefined F61 F62 F63 F71 W30 W21 Measuring approx. 50% 84 OK OK 1. No power supply Power supply Check MAG 5000/6000 for bended pins on the connector Replace MAG 5000/6000 Turn on current output Turn on digital output Change direction Check cables/connections Ensure that the measuring pipe is full Replace MAG 5000/6000 Check cables/connections Replace MAG 5000/6000 Switch off MAG 5000/6000, wait 5 s and switch on again Select empty pipe cut-off Ensure that the measuring pipe is full Ensure that electrode cable is connected and sufficiently screened Increase time constant Use special electrode cable 2. MAG 5000/6000 defective 1. Current output disabled 2. Digital output disabled 3. Reverse flow direction Incorrect or no coil current Measuring pipe empty Internal error 1. No load on current output 2. MAG 5000/6000 defective Initializing error Electrode connection missing/ electrode cable is insufficiently screened 1. Pulsating flow 2. Conductivity of medium too low 3. Electrical noise potential between medium and sensor 4. Air bubbles in medium P40 P44 Loss of totalizer data ##### Signs in display Remedy Measuring pipe empty Empty pipe cut-off is OFF Unstable Maximum Cause W20 5. High concentration of particles or fibres Incorrect installation No SENSORPROM(R) unit CT SENSORPROM(R) unit Defective SENSORPROM(R) unit Wrong type of SENSORPROM(R) unit Defective SENSORPROM(R) unit Loss of internal data Flow exceeds 100% of Qmax. Pulse overflow * Volume/pulse too small * Pulse width too large Missing one electrode connection Initializing error Totalizer roll over Ensure sufficient potential equalization Ensure medium does not contain air bubbles Increase time constant Check installation Install SENSORPROM(R) unit Replace SENSORPROM(R) unit or reset SENSORPROM(R) unit with MAG CT transmitter Replace SENSORPROM(R) unit Replace SENSORPROM(R) unit Replace SENSORPROM(R) unit Replace MAG 5000/6000 Check Qmax. (Basic Settings) Change volume/pulse Change pulse width Check cables Reset totalizer manually Reset totalizer or increase totalizer unit SITRANS F M 9. Service 9.3 Check list MAG sensor Disconnect all leads to MAG 1100/3100 or MAG 5100 W MAG 1100/3100 or MAG 5100 W installed and filled with the medium: NO Check coil resistance with a multimeter R 85-86 Nominal value: See table YES Check coil insulation with a megger (500 V) R 85 - Gnd Nominal value: Infinite resistance NO YES Check electrode circuit with a moving-coil instrument without amplifier (measurement unstable) R 82 - Gnd Nominal value: 5-500 kohm R 83 - Gnd Nominal value: 5-500 kohm Sensor may be defective. Contact Siemens Flow Instruments > 500 kohm Dirty electrodes or conductivity too low < 500 kohm Sensor apparently OK. Remove sensor, dry it and check MAG 1100/3100/3100 W or MAG 5100 W removed from system - empty and dry: NO Check coil resistance with a multimeter R 85-86 Nominal value: See table YES NO Check coil insulation with a megger (500 V) R 85 - Gnd Nominal value: Infinite resistance YES Check electrode insulation with megger (500 V) R 82 - Gnd Nominal value: Infinite resistance NO R 83 - Gnd Nominal value: Infinite resistance YES Check continuity between electrode and electrode NO terminal R 82 - Electrode Nominal value: 0 kohm R 83 - Electrode Nominal value: 0 kohm YES MAG 1100/3100 or MAG 5100 W OK Sensor may be defective. Contact Siemens Flow Instruments 85 SITRANS F M 9. Service 9.4 Coil resistance MAG 1100, MAG 1100F DN 2 3 6 10 15 1) 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1100 1200 1400 1500 1600 1800 2000 1 ) Inch 1/12 1 /8 1 /4 3/ 8 1/2 1 11 / 2 2 21 / 2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 32 36 40 44 48 54 60 66 72 78 Resistance 104 104 99 99 91 91 91 91 99 91 91 Tolerance +/- 5 +/- 5 +/- 17 +/- 17 +/- 9 +/- 17 +/- 9 +/- 9 +/- 17 +/- 17 +/- 9 92 94 90 92 100 112 100 108 122 115 128 133 128 131 131 126 130 130 124 133 133 147 Coil resistance MAG 3100, MAG 3100P, MAG 5100 W (Order no. 7ME6580) Resistance Tolerance 104 104 104 104 104 104 +/- 2 92 +/- 2 92 +/- 2 100 +/- 2 94 +/- 2 92 +/- 2 +/- 2 126 +/- 2 116 +/- 2 109 +/- 2 104 +/- 2 108 +/- 2 100 +/- 4 100 +/- 4 100 +/- 4 100 +/- 4 98 +/- 4 98 (Order no. 7ME6520) Resistance Tolerance 104 92 119.4 127 126 125 +/- 10 +/- 10 +/- 10 +/- 10 +/- 10 +/- 6 +/- 6 +/- 6 +/- 6 +/- 6 +/- 6 +/- 4 +/- 4 +/- 4 98 98 88 +/- 6 +/- 6 +/- 6 +/- 4 88 +/- 6 +/- +/- +/- +/- +/- +/- 10 10 10 10 10 10 On MAG 1100 DN 15 produced as from May 1999 the coil resistance must be 86 ohm, +8/-4 ohm. All resistance values are at 20 C. The resistance changes proportionally 0.4% / C. 86 MAG 5100 W 10. Ordering 10. Ordering Please use online PIA Selector to get latest updates. PIA selector link: www.pia-selector.automation.siemens.com 87 For more information www.siemens.com/flow Siemens A/S Flow Instruments Nordborgvej 81 DK-6430 Nordborg XXXTJFNFOTDPNBVUPNBUJPO Subject to change without prior notice Order No.: A5E02435647 Lit. No.: SFIDK.PS.027.W8.02 (c) Siemens AG 07.2010 !A5E02435647!