New Product Bulletin NP 262 Belden(R) Industrial Ethernet Connectivity Belden DataTuff(R) IP67 and IP20 Cord Sets, IP67 Modular Jacks, Plug Kits, Surface Mount Boxes and Faceplates complement Belden's superior-performing Industrial Ethernet Unshielded and Shielded Twisted Pair Cables with Bonded-Pair Technology. Belden Now Offers Industrial Ethernet Cabling End-to-End Solutions Commercial Ethernet, which was developed well over 30 years ago, is today the most widely installed LAN standard since it is used in a majority of the world's LAN-connected PCs and workstations. And as the technology has evolved in terms of better overall performance and faster speeds, so has Ethernet's appropriateness for the industrial environment. Industrial Ethernet provides a common physical media among the various process/manufacturing devices plus it seamlessly integrates the data flow between the front office and the plant floor. And although Industrial Ethernet Cabling is based upon the same standards as commercial Ethernet technology (ANSI/TIA/EIA-568B), the two environments couldn't differ more. The office-type environment offers its cabling system a relative safe harbor, but the industrial world can present very harsh and hazardous environmental conditions, meaning there's a real risk in bringing commercialtype cabling and connectivity products into the industrial landscape. There's a better way - with cabling system components designed specifically for the industrial environment: Belden DataTuff Industrial Ethernet Cabling and Connectivity Solutions. Belden's DataTuff products are built for mission critical applications in harsh environments. Belden's sealed IP67-rated products are designed for use in factory and process areas in unprotected and outdoor environments. They are resistant to ingress of dust, moisture, water, oil and chemicals exposure. Belden's non-sealed, IP20-rated cord sets are designed for use inside protected enclosures, control rooms, etc., but may be subjected to harsh conditions such as extreme temperatures, EMI/RFI and vibration. (See IP Enclosure Ratings Table.) Belden DataTuff Connectivity Solutions Belden now offers the following DataTuff connectivity products: * Cord Sets (RJ45) Cat 5e UTP or FTP. Solid or Stranded 24 AWG conductors. Industrial Grade Sunlight/Oil Resistant jackets. Suitable for use in IP67 or IP20 installations. * Modular Jack (RJ45). Cat 5e UTP or FTP. Suitable for use in IP67 installations. * Plug Kits (RJ45). Cat 5e UTP or FTP. Suitable for use in IP67 installations. Accessories include: * Stainless Steel Faceplates. 1- or 2-Port single gang or 4-Port double gang. Suitable for use in IP67 installations. * Surface Mount Boxes. 1-, 2-, 3-, or 4-Port. Stainless Steel Cover. Suitable for use in IP67 installations. * Hand tool to crimp UTP and FTP RJ45 plugs. Cable Stripper. Punch-down connecting tool and tool pouch. Belden DataTuff Industrial Ethernet Cables Belden also offers a full line of UTP and FTP DataTuff Cables that feature patented Bonded-Pair Technology. The Bonded-Pair technology affixes the conductor insulation of the cable pairs along their longitudinal axes to ensure that no performance-robbing gaps can develop between the conductor pairs. Since no gaps can occur, and the conductor-to-conductor spacing, or centricity, is always uniform, the cable offers excellent and consistently reliable electrical performance - even after the cable has been subjected to the bending, pulling and twisting that is inherent in the installation process. Belden calls this unique after-installation performance capability Installable Performance(R). With Quality Built-in Belden DataTuff cabling products are routinely manufactured to the industry's highest standards of quality, utilizing the most advanced equipment systems, controls and processes. In fact, Belden has long been a pioneer in production processes, such as statistical process control (SPC), that have become industry standards. IP Enclosure Ratings The IP Code defined in International Standard IEC 60529 classifies a component's level of protection against the intrusion of solid objects or dust, accidental contact, and water. The rating consists of the letters IP (sometimes interpreted as "ingress protect rating" or "international protection rating"), followed by two numbers and an optional letter. The numbers indicate conformity with the conditions summarized in the tables below. Where there is no protection rating with regard to one of the criteria, the number is replaced with the letter X. Level Object Size Protected Against Details First Number The first number indicates the level of protection that the enclosure provides against access to hazardous parts (i.e., electrical conductors, moving parts) and the ingress of solid foreign objects. Second Number Protection of the equipment inside the enclosure against harmful ingress of water. Level Details 0 Not protected -- 0 -- No protection against contact and ingress of objects. 1 Dripping water Dripping water (vertically falling drops) shall have no harmful effect. 1 >50 mm Any large surface of the body, such as the back of a hand, but no protection against deliberate contact with a body part. 2 Dripping water when tilted up to 15 Vertically dripping water shall have no harmful effect when the enclosure is tilted at an angle up to 15 from its normal position. 3 Spraying water 2 >12.5 mm Fingers or similar objects. Water falling as a spray at any angle up to 60 from the vertical shall have no harmful effect. 4 Splashing water Water splashing against the enclosure from any direction shall have no harmful effect. 5 Water jets Water projected by a nozzle against enclosure from any direction shall have no harmful effects. 6 Powerful water jets Water projected in powerful jets against the enclosure from any direction shall have no harmful effects. 7 Immersion up to 1m Ingress of water in harmful quantity shall not be possible when the enclosure is immersed in water under defined conditions of pressure and time (up to 1m of submersion). Immersion beyond 1m The equipment is suitable for continuous immersion in water under conditions which shall be specified by the manufacturer. Note: Normally, this will mean that the equipment is hermetically sealed. However, with certain types of equipment, it can mean that water can enter but only in such a manner that produces no harmful effects. 3 >2.5 mm Tools, thick wires, etc. 4 >1 mm Most wires, screws, etc. 5 Dust protected Ingress of dust is not entirely prevented, but it must not enter in sufficient quantity to interfere with the satisfactory operation of the equipment; complete protection against contact. 8 6 2 Protected Against Dust tight No ingress of dust; complete protection against contact. DataTuff Industrial Ethernet Cord Sets (RJ45). Cat 5e 4 Pair, 24 AWG - Heavy Duty Oil- & Sunlight-Resistant Black Jackets IP67 interface complies with the specification (IEC 61076-3-106 Variant 1) Unshielded with Solid Conductors (ref: Belden Bonded-Pair Cable 7923A) Cable Rating NEC: CMR, CMX-Outdoor CEC: CMR FT4. MSHA Belden Part No. Description E500001 010B50 E500002 010B40 E500003 010B32 E500005 010B24 E500025 010B6 E501001 010B70 E501002 010B50 E501003 010B36 E501005 010B30 IP Rating Length IP67 IP67 IP67 IP67 IP67 IP20 IP20 IP20 IP20 Length Tethered Cap Standard meters (Ft.) Package Quantity 1 m (3.3 ft.) 2 m (6.6 ft.) 3 m (9.8 ft.) 5 m (16.4 ft.) 25 m (82 ft.) 1 m (3.3 ft.) 2 m (6.6 ft.) 3 m (9.8 ft.) 5 m (16.4 ft.) Standard Package Belden Part No. Quantity (Pieces) Yes Yes Yes Yes Yes - - - - 50 40 32 24 6 70 50 36 30 IP67 Cord Set Unshielded with Stranded Conductors (ref: Belden Bonded-Pair Cable 7924A) Cable Rating NEC: CMR, CMX-Outdoor CEC: CMR FT4 Belden Part No. Description E502001 010B50 E502002 010B40 E502003 010B32 E502005 010B24 E502025 010B6 E503001 010B70 E503002 010B50 E503003 010B36 E503005 010B30 IP Rating Length IP67 IP67 IP67 IP67 IP67 IP20 IP20 IP20 IP20 Length Tethered Cap Standard meters (Ft.) Package Quantity 1 m (3.3 ft.) 2 m (6.6 ft.) 3 m (9.8 ft.) 5 m (16.4 ft.) 25 m (82 ft.) 1 m (3.3 ft.) 2 m (6.6 ft.) 3 m (9.8 ft.) 5 m (16.4 ft.) Standard Package Belden Part No. Quantity (Pieces) Yes Yes Yes Yes Yes - - - - 50 40 32 24 6 70 50 36 30 IP20 Cord Set Shielded with Solid Conductors (ref: Belden Bonded-Pair Cable 7929A) Cable Rating NEC: CMR, CMX-Outdoor CEC: CMR FT4. MSHA Belden Part No. Description E504001 010B50 E504002 010B40 E504003 010B32 E504005 010B24 E504025 010B6 E505001 010B70 E505002 010B50 E505003 010B36 E505005 010B30 IP Rating Length IP67 IP67 IP67 IP67 IP67 IP20 IP20 IP20 IP20 Length Tethered Cap Standard meters (Ft.) Package Quantity 1 m (3.3 ft.) 2 m (6.6 ft.) 3 m (9.8 ft.) 5 m (16.4 ft.) 25 m (82 ft.) 1 m (3.3 ft.) 2 m (6.6 ft.) 3 m (9.8 ft.) 5 m (16.4 ft.) Standard Package Belden Part No. Quantity (Pieces) Yes Yes Yes Yes Yes - - - - 50 40 32 24 6 70 50 36 30 Shielded with Stranded Conductors (ref: Belden Bonded-Pair Cable 7939A) Cable Rating NEC: CMR, CMX-Outdoor CEC: CMR FT4 Belden Part No. Description E506001 010B50 E506002 010B40 E506003 010B32 E506005 010B24 E506025 010B6 E507001 010B70 E507002 010B50 E507003 010B36 E507005 010B30 IP Rating Length IP67 IP67 IP67 IP67 IP67 IP20 IP20 IP20 IP20 Length Tethered Cap Standard meters (Ft.) Package Quantity 1 m (3.3 ft.) 2 m (6.6 ft.) 3 m (9.8 ft.) 5 m (16.4 ft. 25 m (82 ft.) 1 m (3.3 ft.) 2 m (6.6 ft. 3 m (9.8 ft.) 5 m (16.4 ft.) Yes Yes Yes Yes Yes - - - - Standard Package Belden Part No. Quantity (Pieces) 50 40 32 24 6 70 50 36 30 3 Modular Jacks (RJ45). Cat 5e. IP67 IP67 interface complies with the specification (IEC 61076-3-106 Variant 1) Belden Part No. Description E100501 010B25 E100502 010B25 UTP, Black FTP, Black Tethered Cap Carton Quantity Yes Yes 25 25 Tethered Cap Standard Package Quantity Yes Yes 25 25 Plug Kits (RJ45). Cat 5e. IP67 IP67 Modular Jack IP67 interface complies with the specification (IEC 61076-3-106 Variant 1) Belden Part No. Description E300501 010B25 E300502 010B25 UTP, Black FTP, Black Stainless Steel Faceplates. IP67 IP67 Plug Kit Belden Part No. Description E200001 000B25 E200002 000B25 E200004 000B25 Single gang, 1-port Single gang, 2-port Double gang, 4-port Standard Package Quantity 25 25 25 Surface Mount Boxes. IP67 Surface Mount Box Dimensions: 12.8 x 12.8 x 6.7 cm deep (5.05" x 5.05" x 2.625" deep) IP67 Stainless Steel Faceplates Belden Part No. Description E200101 009B8 E200102 009B8 E200103 009B8 E200104 009B8 1-port, White/Stainless Steel Cover 2-port, White/Stainless Steel Cover 3-port, White/Stainless Steel Cover 4-port, White/Stainless Steel Cover Standard Package Quantity 8 8 8 8 IP67 Surface Mount Box Tools Crimp tool Stripping tool Belden Part No. Description E400001 005S1 Hand tool to crimp unshielded (UTP) and shielded (FTP) RJ45 plugs, Black with Green handle Cable stripper, Gray Punch-down connecting tool Punch-down connecting tool pouch E400003 008S1 AX100749 C0054642 Standard Package Quantity 1 1 1 1 FTP = Foil Shielded Twisted Pairs * UTP = Unshielded Twisted Pairs Belden also offers a complete line of commercial Copper and Fiber cabling and connectivity solutions. Complete information for the entire Belden DataTuff Industrial Ethernet line is available at www.belden.com Punch-down Connecting Tool Ethernet/IP is a trademark of ControlNet International, Ltd. under license by Open DeviceNet Vendor Assocication, Inc. Belden Technical Support 1.800.BELDEN.1 4 (c) Copyright 2008, Belden Inc. www.belden.com NP262 Rev.1