GE Preliminary Data Sheet Compact Power Line Shelves RS485 shelf for the CP3500 rectifier Model: J2014004 Features Mounts into standard 19" EIA-310-D racks Single main output feeder either grounded or isolated +5V standby power isolated from main output Adjustable mounting ears for flush or set back positions. Supports hot-swapping of modules Accommodates mechanical latching into the slot Communicates via RS485 using the Galaxy Protocol LAN/Ethernet remote connectivity Daisy chained RJ45 connections may configure up to 20 shelves of rectifiers in parallel Passes Zone 4 earthquake requirements CUR* recognized TUV certified CE Mark Shock & Vibration: Meets IPC 9562 Class II standards Description The 1U (1.75") high family of J2014004 type shelves are designed to mount into 19-inch wide frames providing up to 14kW of 54V output power. There are four slots for modules. These shelves are designed for the CP3500AC54TE rectifier. The shelves are parallelable. A slide switch identifies the first shelf. Subsequent shelf addressing is automatically configured internally. These shelves are designed for RS485 communications. * UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. This product is intended for integration into end-user equipment. All CE marking procedures of end-user equipment should be followed. (The CE mark is placed on selected products.) ** ISO is a registered trademark of the International Organization of Standards March 7, 2016 (c)2014 General Electric Company. All rights reserved. GE Preliminary Data Sheet Compact Power Line Shelves RS485 shelf for the CP3500 rectifier Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Symbol Min Max Unit Input Voltage: Continuous Parameter VIN 0 300 Vac Operating Ambient Temperature TA -40 651 C Tstg -40 85 C 2250 Vac Storage Temperature I/O Isolation voltage to Frame (100% factory Hi-Pot tested) Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, load, and temperature conditions. INPUT Parameter Symbol Min Typ Max Unit 85 110/230 300 VAC Frequency Range VIN FIN 47 50/60 AC Input Current, per module IIN Operational Range 63 Hz 20 AAC Unit MAIN OUTPUT Parameter Output Power Symbol Vin > 200VAC Vin 140VAC Max output current Isolation2 Output/frame - other circuits W Min Typ Max 0 - 14,000 W 0 - 6,000 270 W ADC IOUT non-POE POE V 100 2250 Symbol Min VDC AUXILIARY OUTPUT Parameter Typ Max VOUT Overall regulation (load, temperature, aging) VOUT -10 +5 % Output current IOUT 0 8 ADC VDC Isolation Output/Frame Output/Main output non-POE POE 5.0 Unit Set point V 50 V 50 2250 VDC VDC The auxiliary output should be accessible to the user via a two position panel mounted connector capable of carrying 9A of current. The 5V and ground symbol should be located near the connector to identify the two pins. 1 See the derating guidelines published in the rectifier data sheet 2 The standard CP3500AC54TEZ currently in development is not designed for POE . March 7, 2016 (c)2014 General Electric Company. All rights reserved. Page 2 GE Preliminary Data Sheet Compact Power Line Shelves RS485 shelf for the CP3500 rectifier General Specifications Parameter Min Reliability Service Life Typ Max Units Notes TBD Hrs Full load, 25C ; MTBF per SR232 Reliability protection for electronic equipment, issue 2, method I, case III, 10 Yrs Full load, excluding fans Unpacked Weight Kgs/Lbs Packed Weight TBD Kgs/Lbs Safety/Standards Compliance Safety Standards UL60950-1, CAN/CSA C22.2 No 60950-1, EN60950-1 Certification Marks TUV Licensed, UL Recognized (Canada and U.S.) Environmental Specifications Parameter Min Typ Max Units Notes Ambient Temperature Humidity Operating -403 65 C Storage -40 85 C 5 5 95 95 % 6 Grms NEBS GR-63-CORE, Level 3, 20 -2000Hz, min 30 minutes Zone NEBS GR-63-CORE, all floors, Seismic Zone 4 Designed and tested to meet NEBS specifications. Operating Storage Shock and Vibration acceleration Earthquake Rating 4 Relative humidity, non-condensing EMC Parameter Criteria Conducted emissions AC input & DC output Radiated emissions Lightning surge AC input Input immunity Conducted RF fields Enclosure immunity Radiated RF fields 3 AC input & DC output Level Test EN55022, FCC Docket 20780 part 15, subpart J EN61000-3-2 Meets Telcordia GR1089-CORE by a 6dB margin A 0.15 - 30MHz 0 - 2 KHz EN55022 by a 6dB margin A 30 - 10000MHz EN61000-4-5, Level 4, 1.2/50s - error free Fast transients ESD Standard A 4kV, common mode A 2kV, differential mode ANSI C62.41 - damage free A3 6kV, common & differential EN61000-4-4, Level 3 B 5/50ns, 2kV (common mode) EN61000-4-6, Level 3 A 130dBV, 0.15-80MHz, 80% AM EN61000-4-3, Level 3 A 10V/m, 80-1000MHz, 80% AM ENV 50140 A EN61000-4-2, Level 3 B 6kV contact, 8kV air Designed to start and work at an ambient as low as -40C, but may not meet operational limits until above -5C March 7, 2016 (c)2014 General Electric Company. All rights reserved. Page 3 GE Preliminary Data Sheet Compact Power Line Shelves RS485 shelf for the CP3500 rectifier Package Outline Plastic protective cover with breakaway section for vertical bussing Slot for Pulsar Edge Controller Mounting brackets may be moved back 2 or 4 inches or may be flush mounted 17.62 Top View Rear View March 7, 2016 (c)2014 General Electric Company. All rights reserved. Page 4 GE Preliminary Data Sheet Compact Power Line Shelves RS485 shelf for the CP3500 rectifier Rear of shelf L - Line, G - frame ground, N - Neutral L G N Polarized input connector pin-out Part No: Molex 42818-0312 5V Standby connector. Shelf_ID selector switch for shelf 1. (See below ) Output termination - 1/4-20 Hex Nuts with conical washers are provided Touch-safe plastic covers the output buses. March 7, 2016 (c)2014 General Electric Company. All rights reserved. Page 5 GE Preliminary Data Sheet Compact Power Line Shelves RS485 shelf for the CP3500 rectifier Controller, Monitoring and Alarms Interface Pin 1 2 3 4 5 6 7 8 9 10 Part # Manufacturer Alarm ALM1 ALM2 ALM3 ALM4 ALM5 ALM_RTN ALM6 ALM7 ALM8 ALM9 HDR10CP35H CVILUX RJ45 RS485+ RS4851_WIRE_RTN Ishare 1_WIRE 1_WIRE_+5 RJ45 RS485+ RS4851_WIRE_RTN Ishare 1_WIRE 1_WIRE_+5 SHID_A SHID_C Input Monitoring Shunt + Shunt LVD_RTN LVD_NO LVD_NC COIL COIL + - Lan TX + TX RX + unused unused RX unused unused 39-01-2086 Housing 39-00-0087 Contact MOLEX Shelf_ID (SHID): Up to 10 shelves can be configured using the proposed scheme. The reference for this signal is Vout( - ). Shelf VMIN VNOM VMAX 1 2 3 4 5 6 7 8 9 10 2.3 4.7 7.4 9.5 11.8 14.2 16.6 19 21.3 23.8 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0 22.5 25.0 2.7 5.3 7.6 10.5 13.2 15.8 18.4 21 23.6 26.3 In the first shelf, the slide switch should be moved to position 1. Pin SHID_C is the Shelf_ID signal sent in parallel to the 4 slots. Successive shelves will get interconnected from SHID_C TO SHID_A by the daisy chained RJ45 connectors, as shown by the strapped connection below. VB- VB- SHID_A SHID_A 2.5 10 0pF Pin 1 2 3 4 5 6 7 8 SHELF_1 2.5 VB+ SHID_C 51.1k 51.1k VB- VB- SHID_A 100p F SHID_A SHELF_2 2.5 VB+ 5.0 SHID_C March 7, 2016 (c)2014 General Electric Company. All rights reserved. 51.1k 51.1k Page 6 GE Preliminary Data Sheet Compact Power Line Shelves RS485 shelf for the CP3500 rectifier Signal Isolation Signal pins columns 1 & 2 are referenced to Vout( - ), Signal pins columns 3 through 6 are referenced to LOGIC_GRD. Signal pins that are not identified are used during I2C communications. These signal pins should be left a no-connect. POE isolation is optional. Standby output +5V is referenced to Logic_GRD, it isolated from Vout(-). 8V_INT This signal pin is interconnected between the four rectifier slots. The reference for this signal is Vout(-). Ishare This signal pin is interconnected between the four rectifier slots and brought out through the RJ45 connector. The reference for this signal is Vout(-). March 7, 2016 (c)2014 General Electric Company. All rights reserved. Page 7 GE Preliminary Data Sheet Compact Power Line Shelves RS485 shelf for the CP3500 rectifier Shelf Insertion Keying The notch has to be located to accept the key in position 2 location in the original design concept). 2 Ordering Information Part Number Description Comcode Usage Shelves J2014004L001 Single output, lug output terminations, no communication pull-ups 150040609 Blank Slot Fillers Central Office White CC848822263 Raven Black CC848781534 Graphite CC848825233 All Extensions and mounting brackets 1U high extension bracket kit for 23" cabinets (includes two brackets and mounting hardware) CC848844803 All 2U high extension bracket kit for 23" cabinets (includes two brackets and mounting hardware) 848683009 All CC848847780 All Cable sets Shelf to shelf communications cable Molex Mini-Fit Sr. unterminated 8awg, 10' (2 cables provided) 848710711 150' alarm or distribution cable CC848817668 50' alarm or distribution cable CC848817651 15' alarm or distribution cable CC848865980 Output cable set: 2 AWG DC Lug termination- 10 ft ( 1 RED and 1 BLACK cable) DC Bus Bar strap (2 required) March 7, 2016 All 848748987 All CC848844324 All (c)2016 General Electric Company. All rights reserved. Page 8 GE Preliminary Data Sheet Dual I2C shelves for the CP3500 rectifier Model: J2014003L001 Safety Product Labeling Follow all warnings and instructions marked on the product. Some of the safety symbols used with the CP3500 rectifier and this shelf may include the following. They may also be accompanied by instructions: Mounting and Installation * This product shall be installed in compliance with mounting requirements for the ultimate application. * This product must be installed, serviced, and operated only by skilled and qualified personnel who have the necessary knowledge and practical experience with electrical equipment and who understand the hazards that can arise when working on this type of equipment. This product is intended for use in a Restricted Access Location. * This equipment is to be used in controlled environments (an area where the humidity is maintained at levels that cannot cause condensation on the equipment, the contaminating dust is controlled, and the steady-state ambient temperature is within the range specified). * This equipment has been evaluated for use in a continuous ambient temperature of: a. 50C at full load with a split DC output feed setup with 2%/C de-rating from 50C to 75C at low range and 2.3%/C derating from 50C to 75C at high range. b. 44C at full load with a single DC output feed setup with 1.6%/C de-rating from 44C to 75C for low range and 1.8%/C de-rating from 50C to 75C for high range. * The CE mark if provided on the product is applied to show conformance to the requirements outlined in the European Union's Low Voltage Directive {2006/95/EC} and EMC Directive {2004/108/EC}. * The internal AC-DC rectifier connectors have been evaluated for hot swapping. The four main AC input feed Mate-N-Lok connectors at the rear of the shelf have not been evaluated for hot swapping. * A separate protective Earthing terminal is provided at the rear of the shelf - the building installation shall provide a means for connection to protective earth; and - the equipment is to be connected to that means; and Output Connections * All field wiring should comply with the U.S. National Electrical Code (NEC) and/or applicable local codes/standards. * Routing of the DC output cables should guarantee that cables are not in contact with sources of heat and surfaces that may damage the cable insulation. * The DC output is not provided with a fuse or circuit breaker suitable for branch circuit protection. Therefore, the power shelf should be mounted in the same rack or cabinet as the equipment being powered. Use interconnecting power cables suitable for the application and sized to carry the rated output current. The interconnecting cables should be capable of carrying the overload current and short circuit current without damage or risk of fire. * The output for the system is SELV and has available power greater than 240VA. * Insulation on output field-wired conductors should be rated no less than 90C. Wiring internal to enclosed equipment cabinets should be rated at 105C (minimum). The provided DC output cords (red and black wires) are rated for 105C. * Before opening the insulating cover to gain access to load and ground connections, ensure all power supplies are disconnected from the AC MAINS. AC Input Connections * This shelf is configured with primary internal wiring and Molex connectors, rated for internal factory wiring only. The Molex connector is not UL Recognized for direct connection to the AC mains. The internal wiring is not UL recognized to be directly accessible by a user. Consideration should be taken on the end product's Listing to comply with NEC requirement for AC mains installations. The subject equipment was evaluated for use with a maximum 30A branch circuit per feed. Consideration shall be taken in the endproduct evaluation in the sizing of conductors per Annex NAE s.c. 3.3.4. If used on a branch circuit greater than this, additional testing may be necessary. March 7, 2016 (c)2016 General Electric Company. All rights reserved. Page 9 GE Preliminary Data Sheet Dual I2C shelves for the CP3500 rectifier Model: J2014003L001 * An accessible AC disconnect/protection device to remove AC power from the equipment in the event of an emergency must be provided. * The equipment is powered by multiple AC inputs (one per rectifier). Disconnect all AC sources of power before servicing. * These units are to be used with TN-S power systems only. Safety Symbols and Guidelines Read and understand all instructions before attempting any installation of this product. When installing, operating, or maintaining the J85480S1 Power System, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and injury to persons. Such precautions include the following: This symbol identifies the need to refer to the equipment instructions for important information. This symbol identifies the presence of hazardous AC or DC voltages or hazardous energy levels. In the context of this product The DC output cables contain electrical energy levels capable of causing heating and arcing if shorted to metal objects. Make connections with the power disconnected. Hazardous AC voltage and DC electrical energy is contained within the enclosure of the power shelf. No user or field serviceable parts inside. This symbol is used to identify safety earth ground connection points within the equipment. German Safety Guidelines Installationsanleitung * Alle Ausgange des Gerates erfullen die Anforderungen fur SELV nach IEC/EN60950-1. * Die Ausgange des Gerates liegen uber den Limits fur Energiegefahr nach IEC/EN60950-1 (>240 VA). Das Gerat ist zum Einbau in ein Montage-Rack bestimmt. Siehe Einbaubestimmungen in der Montageanleitung, um eine Gefahrdung des Benutzers wahrend der Installation zu vermeiden. ACHTUNG: Hoher Ableitstrom Vor Anschluss an den Versorgungsstromkreis unbedingt Erdungsverbindung herstellen * Das Produkt ist zum Gebrauch in einer Umgebungstemperatur von max. 55C bestimmt. * Die Geratestecker des Produktes sind dazu bestimmt, eine sichere Erdung des Gerates herzustellen. * Das Produkt ist zum Gebrauch in einer Umgebung mit Verschmutzungsgrad 2 nach IEC/EN60950 bestimmt. * Die Netzteile des Gerates konnen wahrend des Betriebes einzeln ausgetauscht werden (Hot Swapping). * Das Gerat wurde zusammen mit den Anschlussleitungen (ohne Anschlussstecker) gepruft. Die Installation eines Steckers des jeweiligen Landes, sollte nur durch geschultes Service Personal durchgefuhrt werden.Als alternative konnte eine Vorinstallation des Steckers bereits bei der Herstellung erfolgt sein. March 7, 2016 (c)2016 General Electric Company. All rights reserved. Page 10 GE Preliminary Data Sheet Dual I2C shelves for the CP3500 rectifier Model: J2014003L001 Contact Us For more information, call us at USA/Canada: +1 877 546 3243, or +1 972 244 9288 Asia-Pacific: +86.021.54279977*808 Europe, Middle-East and Africa: +49.89.878067-280 http://www.geindustrial.com/products/critical-power GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. March 7, 2016 (c)2016 General Electric Company. All International rights reserved. Page 11