SPECIFICATION CONTROL DRAWING WIRE, RADIATION-CROSSLINKED, POLYALKENE-INSULATED, LIGHT WEIGHT, GENERAL PURPOSE, 1000 VOLT TITLE 44A0211 Date Revision 11-29-04 K This specification sheet forms a part of the latest issue of Raychem Specification 44 and MIL-W-81044 as applicable. CONDUCTOR - TIN-COATED COPPER PRIMARY INSULATION - RADIATION-CROSSLINKED, EXTRUDED POLYALKENE JACKET - RADIATION-CROSSLINKED, MODIFIED PVF2 Thickness: .004 .001 in. TABLE I. CONSTRUCTION DETAILS PART NUMBER 1/ WIRE SIZE (AWG) 44A0211-26-* 44A0211-24-* 44A0211-22-* 44A0211-20-* 44A0211-18-* 44A0211-16-* 44A0211-14-* 44A0211-12-* 44A0211-10-* 44A0211- 8-* 44A0211- 6-* 44A0211- 4-* 26 24 22 20 18 16 14 12 10 8 6 4 CONDUCTOR STRANDING (number x AWG) 19 19 19 19 19 19 19 37 37 133 133 133 x x x x x x x x x x x x 38 36 34 32 30 29 27 28 26 29 27 25 MAXIMUM DIAMETER STRANDED CONDUCTOR (in.) .021 .026 .033 .041 .051 .058 .073 .090 .114 .173 .217 .274 FINISHED WIRE MAXIMUM RESISTANCE AT 20C (ohms/1000ft.) 41.3 26.2 16.2 9.88 6.23 4.81 3.06 2.02 1.26 .701 .445 .280 DIAMETER (in.) .040 .046 .054 .062 .073 .081 .098 .117 .146 .206 .254 .308 .002 .002 .002 .002 .003 .003 .004 .004 .004 .006 .007 .008 MAXIMUM WEIGHT (lbs/1000 ft.) 1.6 2.4 3.5 5.1 7.7 9.8 14.7 22.1 35.6 61.8 94.5 150. TABLE II. PERFORMANCE DETAILS BEND TESTING PART NUMBER 1/ 44A0211-26-* 44A0211-24-* 44A0211-22-* 44A0211-20-* 44A0211-18-* 44A0211-16-* 44A0211-14-* 44A0211-12-* 44A0211-10-* 44A0211- 8-* 44A0211- 6-* 44A0211- 4-* MANDREL DIAMETER (inch) ( 3%) IMMERSION, COLD LIFE CYCLE AND BEND ACCELERATED AGING .500 .500 .750 .750 1.00 1.00 1.50 2.00 3.00 3.00 4.00 5.00 .750 1.00 1.00 1.00 1.50 1.50 2.00 2.00 3.00 4.00 5.00 6.00 WRAP .250 .250 .250 .250 .375 .375 .500 .500 .750 .750 1.00 1.25 WEIGHT (lb) ( 3%) IMMERSION, LIFE CYCLE AND ACCELERATED AGING .375 .375 .375 .500 .500 1.00 1.00 1.50 2.00 3.00 3.00 3.00 COLD BEND 1.00 2.00 2.00 3.00 3.00 4.00 4.00 4.00 4.00 5.00 8.00 8.00 Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice. Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER. DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL. Page 1 of 2 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. R Wire & Cable 501 Oakside Avenue Redwood City, CA 94063-3800 Phone: 1-800-227-8816 Fax: 1-650-361-6297 Revision SPECIFICATION CONTROL DRAWING Page 2 of 2 SCD Number K 44A0211 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150C Maximum continuous conductor temperature VOLTAGE RATING: 1000 volts (rms) at sea level ACCELERATED AGING: 300 2C for 6 hours Identification legibility, 225 2C for 6 hours BLOCKING: 150 2C for 24 hours COLOR: White preferred FLAMMABILITY: 30 seconds (maximum); 3 in. (maximum); no flaming of facial tissue HUMIDITY RESISTANCE: Insulation Resistance, 5000 megohms for 1000 ft. (minimum) IDENTIFICATION AND STRIPING DURABILITY: 125 cycles (250 strokes) (minimum), 500 g weight IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown INSULATION ELONGATION AND TENSILE STRENGTH: Primary Insulation, Elongation, 150% (minimum) Tensile Strength, 2500 lbf/in (minimum) INSULATION FLAWS: Primary Insulation, SparkTest, 2.0 kV (rms) Impulse DielectricTest, 6.0 kV (peak) Finished Wire; SparkTest, 4.0 kV (rms) at 3 kHz Impulse DielectricTest, 8.0 kV (peak) INSULATION RESISTANCE: 5000 megohms for 1000 ft. (minimum) LIFE CYCLE: 200 2C for 168 hours LOW TEMPERATURE-COLD BEND: -65 2C for 4 hours SHRINKAGE: 300 2C, 0.125 in. (maximum) in 12 in., AWG 26-12 300 2C, 0.250 in. (maximum) in 12 in., AWG 10-4 SMOKE: 200 2C, No visible smoke SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings THERMAL SHOCK RESISTANCE: 150 2C, 0.060 in. (maximum) VOLTAGE WITHSTAND TEST (Post Environmental): 3000 volts (rms), 60 Hz, 5 minutes WICKING: 2.25 in. (maximum) PART NUMBER: The "*" in the part numbers on page 1 shall be replaced by color code designators. 1/ Example: AWG 20, white: 44A0211-20-9 1/ See footer section on page 1