15435215 - Delphi - Datasheet.Live

( V)

( W)

/0 $5 $

0.84

0.79

2.20

( )

MAX CUTOFF

PERMISSIBLE

0.50

0.10 B A

2.84

2.68

( )3.80

( 0)2.0

0.40 B A

0.25 B A

CRIMP WIDTH

(CW)

CRIMP HEIGHT

(CH)

CRIMP WIDTH

(CW)

MIN

ZONE "C-1"

14.2

MIN

ZONE "C-2"

6.4

ZONE"C-3"

15.5 MIN

ZONE "A"

ZONE "D"

ZONE "D"15.0 MIN

ZONE "A"

MIN

ZONE "C-2"

6.4

MIN

ZONE "C"

14.20

ZONE"C-3"

MIN

ZONE "A"

10.0

MIN

ZONE "A"

10.0 ZONE "D"

ZONE"D"

MIN

ZONE "C-2"

6.7

MIN

ZONE "C-2"

6.7 ( C1)

TYP

(ALL GRIPS)

0.3

0.2

REF. TYP.

(ALL GRIPS)

(COIN)

20 $

C2 D2

( D1)

0.30 MAX

MISALIGNMENT

TYP.

(ALL GRIPS)

( )30 $

0.40 B A

0.5 MAX

MISALIGNMENT TYPICAL

(ALL INSULATION GRIPS)

3 X( D1)

CRIMP HEIGHT

(CH)

J(RAD)

( R )0.13

KRR

4.3 4.3 4.3

P(RAD)

( R )0.13

F(RAD) 2X

( R )2X5.1

2X3.0 $

FLAT 2X

0.30

FLAT 2X

0.30

( R )2X5.1

2X3.0 $

FLAT 2X

0.30

U (RAD) P(RAD)

2X3.0 $

( R )2X5.1

CRIMP HEIGHT

(CH)

CRIMP WIDTH

(CW)

S.C.

3.3

13.6

C1/2

D1/2

MAX GAP

0.13

5.3

( )8.8

(4x)

1.2

4.35

4.25

ZONE "B"

FULL TIN

THICKNESS

ZONE "B"

FULL TIN

THICKNESS

ZONE "B"

FULL TIN

THICKNESS

ZONE "B"

FULL TIN

THICKNESS

(2X)

3.25

0.8

R 0.25

(R2.5)

26.50

10.70

22.00

32.00

4.35

1.50

0.930 #0.005

0.735 #0.005

2.400 #0.005

15.24

PROGRESSION

(13.26)

REVISED AND REDRAWN IN PDS.--

ECO421054 - DELPHI PART NUMBERS ADDED13-00039

CRIMP

WIDTH

CORE/

INSULATION

CRIMP

OPTION

#0.03

OFFSET

BETWEEN

ANVILS

#0.03

2.05 CONDUCTOR --- 0.92 0.53 0.12 2.56 1.99 --- 1.97 --- --- --- --- --- ---

2.45 CONDUCTOR --- 1.09 0.63 0.16 3.06 2.38 --- 2.36 --- --- --- --- --- ---

2.60 INSULATION 2 --- --- --- --- --- 0.60 --- 0.16 3.25 2.53 2.50 N/A N/A

2.80 INSULATION 2 --- --- --- --- --- 0.60 --- 0.18 3.50 2.72 2.69 N/A N/A

3.05 CONDUCTOR --- 1.36 0.79 0.22 3.81 2.96 --- --- --- --- --- --- --- ---

3.25 CONDUCTOR --- 1..45 0.84 0.22 4.06 3.12 --- --- --- --- --- --- --- ---

3.45 CONDUCTOR --- 1.54 0.89 0.24 4.31 3.35 --- 3.32 --- --- --- --- --- ---

3.60 INSULATION 2 --- --- --- --- --- 0.60 --- 0.25 4.50 3.50 3.46 N/A N/A

3.85 CONDUCTOR --- 1.72 0.99 0.28 4.81 3.70 --- --- --- --- --- --- --- ---

4.10 INSULATION 2 --- --- --- --- --- 0.60 --- 0.30 5.12 3.98 3.94 N/A N/A

4.30 INSULATION 1 --- --- --- --- --- 0.60 --- 0.32 5.38 4.17 4.13 1.92 1.11

4.35 INSULATION 1 --- --- --- --- --- 1.10 --- 0.38 5.10 4.70 4.64 --- ---

5.20 INSULATION 2 --- --- --- --- --- 1.00 --- 0.40 5.50 5.00 4.94 --- ---

5.80 INSULATION 2 --- --- --- --- --- 1.00 --- 0.47 6.10 5.60 5.52 --- ---

CABLE *

SEAL (CS)

UNSEALED

(US)

WIRE

SIZE

AWG

WIRE

SPEC.

AWG

WIRE

SIZE

METRIC

WIRE

SPEC

METRIC

CONDUCTOR

CRIMP HEIGHT

AWG

(SECT C-C)

(+/-0.05)

CONDUCTOR

CRIMP HEIGHT

METRIC

(SECT C-C)

(+/-0.05)

CONDUCTOR

CRIMP WIDTH

(SECT C-C)

(+/-0.10)

INSULATION

CRIMP HEIGHT

AWG

(SECT D-D)

(+/-0.05)

INSULATION

CRIMP HEIGHT

METRIC

(SECT D-D)

(+/-0.05)

INSULATION

CRIMP WIDTH

(SECT D-D)

(+/-0.10)

INSULATION

CRIMP PUNCH

OPTION

INSL.

GRIP

FORM

TYPE

SECD-D

US 22

ESB-MIL123-A

MS-8288

0.35

FLRY A-B

ISO-6722

1.40 1.30 2.05 1.95 1.95 2.60

OPTION 2

18 0.75/1.00 1.50 1.30/1.50

2.45

4.20* 4.15/4.20*

4.10*

20 0.50 1.30 1.25 4.05* 4.05 2

18 0.75/1.00 1.50 1.30/1.50 2.35 2.35/2.45

2.80

20 0.50 1.30 1.25 2.20 2.20 2

14 2.00/2.50 1.95 1.75/1.80

3.05

5.00* 4.80/5.00*

5.20*

16 1.50 1.80 1.70 4.50/3.5* 4.50* 2

14 2.00/2.50 1.95 1.75/1.80 3.20 3.10*/3.25

3.60

16 1.50 1.80 1.70 2.90 3.00 2

US 2(18/20) 2(1.0-0.5) 1.90-1.60* 1.90-1.60* 3.25 3.7-2.3* 3.7-2.3* 4.30* OPTION 1 1

CS N/A 2.5

N/A 1.80 3.45

N/A 5.00 5.20

OPTION 2

US N/A 2.5 N/A N/A N/A 2

10 5.00/6.00 2.45 2.40*/2.50*

3.85

5.70* 5.7/5.9*

5.80*

12 4.00 2.20 2.05 5.30* 5.50* 2

10 5.00/6.00 2.45 2.40*/2.50* 3.70 4.30

4.35 OPTION 1

12 4.00 2.20 2.30 USE 12 GA TERMINAL4.20 1

MATERIAL

TYPE:

PLATING OPT.

TYPE 2

OPTION # 1

TYPE 2

OPTION # 2

TYPE 2

OPTION # 3

TYPE 2

OPTION # 4

TYPE 1

OPTION # 5

TYPE 3

OPTION # 6

TYPE 2

OPTION # 7

PLATING

POST GOLD FLASH

PALLADIUM

(SHORTING BAR)

POST GOLD

(SHORTING BAR)

POST HEAVY PALLADIUM-GOLD

FLASH

(IN LINE )

POST PALLADIUM- GOLD

(IN LINE)

PRE-HOT DIP TIN

(IN LINE)

PRE TIN/SILVER

(INLINE)

POST SILVER

(IN LINE)

ZONE "A"

SULFIMATE DUCTILE NICKEL

HOT DIP TIN PLATE

TIN SILVER PLATE

ELECTRO DEPOSITED PURE SILVER,

NICKLE UNDERPLATE NOT REQ.

ZONE "B"

ELECTRO MATT TIN PLATE

ELECTRO MATT TIN

PLATE

ELECTRO MATT TIN

PLATE

ELECTRO MATT TIN

PLATE

HOT DIP TIN PLATE

TIN SILVER PLATE

ELECTRO MATT TIN

PLATE

ZONE "C"

C-1, C-3: PLATE WITH HARD

GOLD CAP OVER PURE

PALLADIUM.

C-1, C-3:

PLATE WITH HARD GOLD

CAP

C2 ONLY: PLATE WITH HARD

GOLD CAP OVER PURE

PALLADIUM

C2 ONLY: PLATE WITH HARD

GOLD CAP OVER PURE

PALLADIUM

---- ---- ----

ZONE "D"

ELECTRO MATT TIN

PLATE

ELECTRO MATT TIN

PLATE

ELECTRO MATT TIN

PLATE

ELECTRO MATT TIN

PLATE

HOT DIP TIN PLATE

TIN SILVER PLATE

ELECTRO MATT TIN

PLATE

VIEW OF PRECIOUS PLATING

NOT TO SCALE

PLATING OPTION # 1PLATING OPTION #2PLATING OPTION #3PLATING OPTION #4

GAGE SERRATIONS

22 5

2(18/20) 9

18/20 7

14/16 9

12 2

10/12 2

---

5.000C15005-CUST

[APEX 2.80MM SYSTEM] 1

-BLADE TYPE - MALE

D472

C15004-CUST

SEE NOTES

---

WIRE

SIZE AWG

WIRE SIZE

METRIC

INSULATION

DIAMETER

REF.

MVL

UNSEALED

PART NO.

MVL

MATL TYPE

PLATE OPT.

DELPHI

UNSEALED

PLATED

PART NO.

DELPHI

PART

REV.

DELPHI

UNPLATED

PART NO.*

DELPHI

PART

REV.

MVL

SEALED

PART NO.

MVL

MATL TYPE

PLATE OPT.

DELPHI

SEALED

PLATED

PART NO.

DELPHI

PART

REV.

DELPHI

UNPLATED

PART NO.*

DELPHI

PART

REV.

UNPLATED

GAGE

STAMP A B (C1) C2 (D1) D2 K L (V) (W) TYPE OF

GRIP

22 0.35 1.8/1.2

54002201 1,5 10762776 03 22

3.1 3.6 1.00 2.2 1.40 2.7 --- 0.60 30.7 7.5 UNSEALED

54002228 2,1 22AU

54002229 2,2 15520890 01 15520918 01 22AUD

54002230 2,3 33501642 01 22AUS

F975200 2,4 15520916 01 15520917 01 22AUA

18/20 1.0/0.5 2.2/1.4

54001801 1,5 10762775 03 18

3.4

4.2

1.00 2.3

1.75 3.0

---

0.60 30.7 7.5 UNSEALED

54001804 2,1 13805590 01 15519824 01 18AU

54001818 2,3 15435215 01 15519827 01 18AUS

54001819 2,2 15425613 02 15519829 01 18AUD

F875200 2,4 15509076 01 15520221 01 18AUA

--- 2,7 33400516 01 18AG

54001877 1,5 18

5.5 3.60 4.5 1.10 31.2 8.0 SEALED

F435410

3,6 18TS

F135410 2,7 18AG

2(18/20) 2(1.0/0.5) 2(2.2/1.4) 54001301 1,5 10757693 03 13 4.4 6.3 1.00 3.1 1.75 4.3 --- 0.60 30.7 7.5 UNSEALED

14/16 1.0/1.5 2.8/2.1

54001401 1,5 10757692 03 14

4.3

5.1

1.45 2.6

2.25 3.5

---

0.60 30.7 7.5 UNSEALED

54001441 2,3 13681974 01 15519825 01 14AU

--- 2,4 33400515 01 14AUA

--- 2,7 33400514 01 14AG

54001447 1,5 14

6.4 4.20 5.6 1.40 31.2 8.0 SEALED

F335410 3,6 14TS

F035410 2,7 14AG

2.5 2.5/3.0 3.4/3.0

5.6

---

2.30 3.2

--- ---

0.30

--- --- ---

UNSEALED

NOT

AVAILABLE

12TS

12AG

F808800 1,5 15509074 01 12

7.6 4.60 5.7 1.00 31.2 8.0 SEALED

F535410 3,6 12TS

F235410 2,7 12AG

10/12 4.0/6.0 4.3/3.0

54001001 1,5 10762774 03 10

5.6

6.8

2.30 3.4

3.20 4.5

0.30

1.00 30.7 7.5 UNSEALED

54001020 2,3 15512730 01 15519823 01 10AUS

--- 2,7 33400512 01 10AG

54001027 1,5 15516298 01 10 7.6 5.00 6.0 1.10 31.2 8.0 SEALED

--- 2,7 33400513 01 10AG

Available Types RWA or RWC

MVL

REWOUND

PART NO.

DELPHI

REWOUND

PART NO.

DELPHI

REV. MADE FROM

MVL

PART NO.

DELPHI

PART NO.

54002201RWC 13969981 01 54002201 10762776

54002201RWA 15512725 01

54002230RWA 15512731 01 54002230 33501642

54001801RWC 13751022 01 54001801 10762775

54001801RWA 15516294 01

54001804RWC 15516297 01 54001804 13805590

54001804RWA 15512732 01

54001818RWC 13971791 01 54001818 15435215

54001818RWA 15516296 01

54001819RWC 15513652 01 54001819 15425613

54001819RWA 15512733 01

54001301RWA 13681974 01 54001301 10757693

54001401RWC 13969990 01 54001401 10757692

54001401RWA 15425613 02

54001441RWC 15522351 01 54001441 13681974

F808800RWA 15512734 01 F808800 15509074

54001001RWC 15512726 01 54001001 10762774

POINT "X"

MEASURE TIN THICKNESS

BETWEEN SERRATIONS

AT BOTTOM OF INSIDE RADIUS.

THE PARTS MUST SLIDE INTO THE

GAGE IN THE DIRECTION OF THE

ARROW WITH GRAVITY ONLY

UNLESS OTHERWISE SPECIFIED:

1. BLADE TERMINAL CRIMPING

GAGE FOR ALL TERMINALS WITH

WIRE CODE 18, 14 AND 13

2. ALL CRIMPED PARTS MUST PASS

BOTH THIS GAGE AND PULL TEST

REQUIREMENTS.

A MINIMUM OF THREE PARTS PER

APPLICATOR DIE MUST BE CHECKED

HOURLY OR FOR EACH 3000 PIECE

LOT, WHICHEVER COMES FIRST.

3. CRIMPED PARTS,INCLUDING

WIRE STRANDS MUST FREELY

INSTALL INTO GAGE SHOWN

ABOVE TO BE ACCEPTABLE.

ANY PARTS THAT DO NOT PASS

THIS GAGE MUST BE EITHER

SCRAPPED OR 100% REWORKED.

STANDARD "B" FORM TOOLING DESIGN

CONDUCTOR CRIMP

STANDARD "B" FORM TOOLING DESIGN

INSULATION CRIMP OPTION 1

STANDARD "D" FORM TOOLING DESIGN

INSULATION CRIMP OPTION 2

ACTUAL SIZE

* NOT VERIFIED TO USCAR-21

TERMINALS TO FEED AS SHOWN AFTER BEING REELED OFF PRODUCTION TOOL.

PACKAGING: PANCAKE REELS WITH PAPER INTERLEAF

FEED

REELING OPTIONS

THIN PALLADIUM

GOLD FLASH

SHORTING BAR

GOLD ONLY

SHORTING BAR

THICK PALLADIUM

GOLD FLASH

IN-LINE

THIN PALLADIUM

GOLD FLASH

IN-LINE

GRIP CODE

FARSIDE

MINIMUM TO TANGENT.

TANGENT POINT SHOULD MATCH

TOP AND BOTTOM.

REFERENCE DIMENSION

RADIUS MAY BE FULL TO

NOT PRESENT.

USE DRAWING J54011-BLADE.DWG

TO INSPECT BLADE COIN CONTOUR AND

POSITION. NO OTHER INSPECTION

METHOD IS ALLOWED.

ENLARGED VIEW OF

BLADE TIP COIN.

SEE REELING OPTIONS VIEW BELOW

FEED

UNWIND

NOTE:

1) DO NOT USE MVL PART NUMBERS FOR NEW ORDERS,

MVL PART NUMBERS FOR REFERENCE ONLY

2) WHEN USING DELPHI PART NUMBERS,ORDER

"DELPHI REWOUND PART NUMBER" ( EX: 15512726)

3) IF DELPHI PART NUMBER IS NOT AVAILABLE

REQUEST DELPHI PLATED PART NUMBER

THEN "REWIND DIRECTION (AorC) ( EX: 15520890 REWIND A)

59 63

SECTION A-A

0.13R IN FLAT AROUND BACK OF BOX

AND TRANSITION AREA

0.20 E

GAGE REQUIREMENTS

DATE CODE

THIS SIDE

VENDOR I.D & DIE NO.

SHAPE AND LOCATION VARY

FOR CABLE SEAL ONLY

SECTION C-C

INSULATION GRIP CABLE SEAL

NO COIN

THIS STYLE

INSULATION CRIMP

OPTION 2

SECTION C-C

SCALE 8 :1

CONDUCTOR CRIMP

SECTION B-B

SCALE 8 :1

WHEN VIEWED UNDER 5X

MAGNIFICATION, NO BURRS

ALLOWED ON R2.5 SURFACE

SECTION B-B

CORE GRIP SINGLE WIRE

SECTION C-C

INSULATION GRIP SINGLE WIRE

THE X-HATCHED AREA

PERMISSIBLE W/O

PRECIOUS METAL PLATING

2 PLACES DIMENSION

TOLERANCE #0.03 UNLESS

OTHERWISE SPECIFIED

CRIMP TOOL INFORMATION (REF. ONLY)

POINT "X"

MEASURE TIN THICKNESS

BETWEEN SERRATIONS

AT BOTTOM OF INSIDE RADIUS.

NOTES:

1) CONFORMS TO ALL APPLICABLE SECTIONS OF

SAE/USCAR-2 REV.3 EXCEPT TERMINAL BEND RESISTANCE

SECTION 5.2.2

SAE/USCAR-12 REV 2

SAE/USCAR-21

FORD SDS VER 11

2) TERMINAL SYMMETRICAL ABOUT CENTERLINE

EXCEPT AS SHOWN.

3) DIMENSIONAL TOLERANCE:

1 PLACE #0.25

2 PLACE #0.10

ANGULAR #3 $

4) FOR CAVITY SPECIFICATION INFORMATION

REFERENCE F.C.I. DRAWING 15007 FOR UNSEALED CAVITY

AND F.C.I. DRAWING C15006 FOR SEALED CAVITY

5) SEE USCAR DRAWING EWCAP-001 FOR DIRECT CONNECT MATING

BLADE INFORMATION

6) QUALITY ASSURANCE REQUIREMENTS PER USCAR REQUIREMENTS.(2)

7) INDICATES IN-PROCESS INSPECTION FOR MANUFACTURING

DIMENSIONS OR SPECIFICATIONS. (3)

8) INDICATES IN-PROCESS GAGE INSPECTION FOR

MANUFACTURING DIMENSIONS. (2)

9) ONLY BALLOON DIMENSIONS AND NOTES ARE REQUIRED TO BE MEASURED

AT PPAP. ALL OTHER DIMENSIONS AND NOTES WITHOUT BALLOONS SHOULD

BE TREATED AS INFORMATIONAL.

10) LAST BALLOON NUMBER: 77

POINT "X"

MEASURE TIN THICKNESS

BETWEEN SERRATIONS

AT BOTTOM OF INSIDE RADIUS.

VIEW NOT TO SCALE

UNWIND UNWIND

POINT "X"

MEASURE TIN THICKNESS

BETWEEN SERRATIONS

AT BOTTOM OF INSIDE RADIUS.

THE X-HATCHED AREA

PERMISSIBLE W/O

PRECIOUS METAL PLATING

MATERIALS:

MATERIAL TYPE 1: COPPER ALLOY

PRE PLATED, SEE PLATING CHART

FOR INFORMATION

MATERIAL TYPE 2: COPPER ALLOY

BARE MATERIAL, POST PLATED, SEE PLATING

CHART FOR INFORMATION.

MATERIAL TYPE 3: COPPER ALLOY

PRE PLATED, SEE PLATING CHART

FOR INFORMATION

CRIMP NOTES:

1. THE CRIMP AND CRIMP TOOLING DIMENSIONS HAVE BEEN ESTABLISHED

AND VALIDATED TO USCAR-21 USING FCI TOOLS, MACHINES, AND PROCESSES.

THE DIMENSIONS SHOWN ARE FOR REFERENCE.

2. WIRING SUPPLIERES ARE TO DEVELOP AND VALID THIER CRIMPING

SPECIFICATIONS AND PROCESSES ACCORDING TO ALL ASPECTS OF USCAR-21

REV.2. NOTE THAT AS STATED IN USCAR-21, WIRING SUPPLIER DEFINED

CRIMPING SPECIFICATIONS AND CRIMPING PROCESSES MAY IMPACT

CONNECTOR FUNCTIONS. (SEE USCAR-21 REV.2 4.2.5.1); CONTACT DELPHI

ENGINEERING FOR ANY NEEDED ASSISTANCE IN THIS REGARD.

3. DESIGN REFERENCE INFORMATION: IT IS RECOMMENDED THAT THE

NOTED NOMINAL OFFSET BETWEEN THE CONDUCTOR GRIP AND

INSULATION GRIP NOT BE CHANGED BY THE CRIMPING PROCESS. RESIZING

THIS FEATURE DURING CIMPING CAN NEGATIVELY IMPACT CONNECTOR

SYSTEM FUNCTION. ACCEPTBILITY OF THE ACTUAL NOTED CRMPED OFFSET,

CRIMPING SPECIFICATION, AND CRIMPING PROCESS USED IS TO BE

DETERMINED AS DIFINED IN CRIMP NOTE 2.

4. DESIGN FEFERENCE INFORMATION: CRIMPED TERMINALS ARE USED ON

VARIOUS CONNECTOR APPLICATIONS. NORMALLY, FOR DESIGN PURPOSES,

A CONDUTOR AND INSULATION CRIMP ANGLE TOLERANCE OF +/-3 DEGREES

RELATIVE TO TERMINAL DATUM "B" CAN BE ASSUMED. ACTUAL CRIMP

TOLERANCES DEFINED WITHIN A HARNESS MAKER'S CRIMPING PROCESS

FOR A SPECIFIC CONNECTOR APPLICATION MUST BE VARIFIED AS SUITABLE

BY FULL VALIDATION TO ALL ASPECTS OF USCAR-21 INCLUDING SECTION 4.2.5.

REWIND FEED

DIRECTION "A"

GRIPS

STANDARD FEED

DIRECTION "B"

GRIPS

TERMINAL TIP

MUST BE FLUSH

AT THIS END

TO PASS

SECTION THRU

CORE WING

SEE DETAIL Y3

ANVIL

SEE DETAIL Y2

PUNCH

ANVIL

0.40/0.30 x 45 $

CHAMFER AROUND

FORM (BOTH SIDES)

SEE DETAIL Y1

PUNCH

WORKING SURFACES

MUST BE POLISHED

ALL AROUND

DETAIL Y1 DETAIL Y2 DETAIL Y3

RECESSED SERRATIONS

22-14 GA

DOUBLE RAISED RIBS

12,10GA

INSULATION CRIMP

OPTION 1

SECTION C-C

SCALE 8 :1

REWIND FEED

DIRECTION "C"

GRIPS

RAJKUMAR2006-06-26

Bob CUE2013/01/25

See Table -

C15005-CUST U

SERIAL RELEASED

Matt MAJOR2013/01/25

Sucha SIAN2013/01/25