HL, NHL Vishay Dale Wirewound Resistors, Industrial Power, Tubular (HL), Non-Inductive Tubular (NHL) FEATURES * High temperature silicon coating * Complete welded construction * Available in non-inductive styles (model NHL) with Aryton-Perry winding * Tight tolerance of 5 % for values above 1 * Excellent stability in operation (< 3 % change in resistance) Pb-free Available e3 RoHS* COMPLIANT STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL HL011 NHL011 HL012 NHL012 HL015 NHL015 HL020 NHL020 HL025 NHL025 HL026 NHL026 HL050 NHL050 HL051 NHL051 HL060 NHL060 HL065 NHL065 HL080 NHL080 HL100 NHL100 HL120 NHL120 HL130 NHL130 HL160 NHL160 HL175 NHL175 HL225 NHL225 RESISTANCE RANGE 5% 10 % 1.0 - 70K 0.10 - 70K 1.0 - 4.7K 1.0 - 4.7K 1.0 - 58K 0.10 - 58K 1.0 - 3.9K 1.0 - 3.9K 1.0 - 60K 0.10 - 60K 1.0 - 4.3K 1.0 - 4.3K 1.0 - 95K 0.10 - 95K 1.0 - 6.8K 1.0 - 6.8K 1.0 - 115K 0.10 - 115K 1.0 - 8.8K 1.0 - 8.8K 1.0 - 170K 0.10 - 170K 1.0 - 11.8K 1.0 - 11.8K 1.0 - 112K 0.10 - 112K 1.0 - 21.5K 1.0 - 21.5K 1.0 - 124K 0.10 - 124K 1.0 - 22.9K 1.0 - 22.9K 1.0 - 145K 0.10 - 145K 1.0 - 27.2K 1.0 - 27.2K 1.0 - 170K 0.10 - 170K 1.0 - 31.4K 1.0 - 31.4K 1.0 - 190K 0.10 - 190K 1.0 - 38.3K 1.0 - 38.3K 1.0 - 260K 0.10 - 260K 1.0 - 48.5K 1.0 - 48.5K 1.0 - 330K 0.10 - 330K 1.0 - 64.1K 1.0 - 64.1K 1.0 - 380K 0.10 - 380K 1.0 - 70.2K 1.0 - 70.2K 1.0 - 470K 0.10 - 470K 1.0 - 105K 1.0 - 105K 1.0 - 500K 0.10 - 500K 1.0 - 112K 1.0 - 112K 1.0 - 645K 0.10 - 645K 1.0 - 121K 1.0 - 121K POWER RATING P25 C W HISTORICAL MODEL HL-11 NHL-11 HL-12 NHL-12 HL-15 NHL-15 HL-20 NHL-20 HL-25 NHL-25 HL-26 NHL-26 HL-50 NHL-50 HL-51 NHL-51 HL-60 NHL-60 HL-65 NHL-65 HL-80 NHL-80 HL-100 NHL-100 HL-120 NHL-120 HL-130 NHL-130 HL-160 NHL-160 HL-175 NHL-175 HL-225 NHL-225 11 12 15 20 25 26 50 51 60 65 80 100 120 130 160 175 225 WEIGHT (typical) g 10.50 6.69 8.64 12.57 20.72 15.34 42.08 51.96 65.64 64.82 121.58 91.37 183.82 192.36 245.86 250.80 309.97 GLOBAL PART NUMBER INFORMATION New Global Part Numbering: NHL10006Z10R00JJ (preferred part number format) N H L GLOBAL MODEL NHL100 1 0 0 TERMINAL DESIGNATION 02 05 06 07 14 15 0 6 Z 1 0 R 0 0 J J TERMINAL RESISTANCE TOLERANCE PACKAGING CODE FINISH VALUE E = Lead (Pb)-free skin pack R = Decimal J = 5.0 % E = Lead K = Thousand K = 10.0 % J* = Skin pack (J01) (Pb)-free Z = Tin/lead 10R00 = 10.0 * Tin/lead for type "Z", lead (Pb)-free for type "N" 1K000 = 1 k N = Nickel (See "Standard Electrical Specifications" table above for additional P/N's) Historical Part Number Example: NHL-100-06Z 10 5 % J01 (will continue to be accepted) SPECIAL (Dash Number) (up to 2 digits) From 1 - 99 as applicable NHL-100 06Z 10 5% J01 HISTORICAL MODEL TERMINAL/FINISH RESISTANCE VALUE TOLERANCE PACKAGING * Pb containing terminations are not RoHS compliant, exemptions may apply www.vishay.com 76 For technical questions, contact: ww2bresistors@vishay.com Document Number: 30208 Revision: 13-Jul-07 HL, NHL Wirewound Resistors, Industrial Power, Tubular (HL), Non-Inductive Tubular (NHL) Vishay Dale DIMENSIONS A (Includes Coating and Terminal Band) GLOBAL MODEL CORE DIMENSIONS LENGTH I.D. 0.062 O.D. 0.031 [ 1.59] [ 0.79] 1.750 0.375 4.76 [44.45] [9.53] [0.188] 1.750 0.313 4.76 [44.45] [7.94] [0.188] 1.500 0.438 0.313 [38.10] [11.11] [7.94] 2.000 0.438 0.313 [50.8] [11.11] [7.94] 2.000 0.563 0.313 [50.8] [14.29] [7.94] 3.000 0.438 0.313 [76.2] [11.11] [7.94] 4.000 0.563 0.313 [101.6] [14.29] [7.94] 3.500 0.750 0.500 [88.9] [19.05] [12.70] 4.000 0.750 0.500 [101.6] [19.05] [12.70] 114.3 0.750 0.500 [4.500] [19.05] [12.70] 4.000 1.125 0.500 [101.6] [28.58] [12.70] 6.500 0.750 0.500 [165.1] [19.05] [12.70] 6.000 1.125 0.750 [152.4] [28.58] [19.05] 6.500 1.125 0.750 [165.1] [28.58] [19.05] 8.000 1.125 0.750 [203.2] [28.58] [19.05] 8.500 1.125 0.750 [215.9] [28.58] [19.05] 266.7 1.125 0.750 [10.500] [28.58] [19.05] A (max.) HL011 NHL011 HL012 NHL012 HL015 NHL015 HL020 NHL020 HL025 NHL025 HL026 NHL026 HL050 NHL050 HL051 NHL051 HL060 NHL060 HL065 NHL065 HL080 NHL080 HL100 NHL100 HL120 NHL120 HL130 NHL130 HL160 NHL160 HL175 NHL175 HL225 NHL225 11.91 [0.469] 10.32] [0.406] 0.563 [14.29] 0.563 [14.29] 0.688 [17.46] 0.563 [14.29] 0.688 [17.46] 0.906 [23.02] 0.906 [23.02] 0.906 [23.02] 1.313 [33.34] 0.906 [23.02] 1.313 [33.34] 1.313 [33.34] 1.313 [33.34] 1.313 [33.34] 1.313 [33.34] DIMENSIONS in inches [millimeters] TERMINAL DESIGNATION DISTANCE TERMINAL BETWEEN SETBACK TERMINALS STANDARD OPTIONAL 0.031 (REF.) [ 0.79] 0.094 1.187 02 [2.38] 0.094 1.187 05 14 [2.38] 0.094 0.937 02 14 [2.38] 0.094 1.437 02 14 [2.38] 0.094 1.312 06 15 [2.38] 0.094 2.437 02 14 [2.38] 0.094 3.312 06 15 [2.38] 0.125 2.75 06 15 [3.18] 0.125 3.250 06 15 [3.18] 0.125 3.750 06 15 [3.18] 0.219 2.812 07 15 [5.56] 0.125 5.750 06 15 [3.18] 0.219 4.812 07 15 [5.56] 0.219 5.312 07 15 [5.56] 0.219 6.812 07 15 [5.56] 0.219 7.312 07 15 [5.56] 0.219 9.312 07 15 [5.56] TERMINAL DIMENSIONS A D C Style 02 thru 07 A D C B Styles 14 and 15 A B TERMINAL FINISH "E" Finish - 100 % Sn coated steel. "Z" Finish - 60/40 SnPb coated steel. "N" Finish - Nickel coated steel. Finish for terminal style 14 and 15 limited to nickel plated steel (N). Document Number: 30208 Revision: 13-Jul-07 DIMENSION B C D MOUNTING HARDWARE OPTIONS 101, 204, 301 101, 204, 301 101, 203, 301 101, 203, 301 101, 203, 301 101, 203, 301 101, 203, 301 102, 206, 303 102, 206, 303 102, 206, 303 103, 205, 303 102. 206, 303 103, 205, 303 103, 205, 303 103, 205, 303 103, 205, 303 103, 205, 303 TERMINAL TYPE 02 05 06 07 14 15 0.188 0.188 0.250 0.375 0.188 0.250 [4.76] [4.76] [6.35] [9.53] [4.76] [6.35] 0.406 0.438 0.563 0.625 0.563 0.594] [10.32] [11.11] [14.29] [15.88] [14.29] [15.08] 0.093 0.104 0.166 0.173 0.050 0.065 [2.36] [2.64] [4.22] [4.39] [1.27] [1.65] 0.020 0.020 0.020 0.020 0.020 0.031 [0.51] [0.51] [0.51] [0.51] [0.51] [0.79] For technical questions, contact: ww2bresistors@vishay.com www.vishay.com 77 HL, NHL Wirewound Resistors, Industrial Power, Tubular (HL), Non-Inductive Tubular (NHL) Vishay Dale MOUNTING HARDWARE DIMENSIONS in inches [millimeters] Horizontal Thru-Bolt (Threaded rod supplied as standard on HL050 thru HL225 sizes.) B Y Z H MOUNTING SLOT C B [26.99] [12.70] [21.83] [25.40] [5.56 x 11.11] [19.05] [34.93] 1.063 0.750 0.859 1.250 0.219 x 0.438 0.750 1.750 102 Z X 1.063 0.500 0.859 1.000 0.219 x 0.438 0.750 1.375 101 H 0.046 [1.17] C BRACKET TYPE [26.99] [19.05] [21.83] [31.75] [5.56 x 11.11] [19.05] [44.45] Y Core length plus "X" 1.063 1.250 1.000 1.500 0.281 x 0.563 0.875 2.125 103 [26.99] [31.75] [25.40] [38.10] [7.14 x 14.29] [22.23] [53.98] Push-In BRACKET TYPE 203 Z H Y 204 205 Core length plus "X" 206 X H Y Z HOLE (Dia.) 0.161 0.625 0.672 0.250 0.469 [15.88] [17.07] [6.35] [11.91] [4.09] 0.375 0.281 0.250 0.344 0.144 [9.53] [7.14] [6.35] [8.73] [3.66] 0.813 1.391 0.500 0.688 0.196 x 0.260 [20.64] [35.32] [12.70] [17.46] [4.98 x 6.60] 0.719 0.969 0.375 0.625 0.196 x 0.260 [18.26] [24.61] [9.53] [15.88] [4.98 x 6.60] Vertical Thru-Bolt (Threaded rod supplied as standard on HL050 thru HL225 sizes.) Threaded rod or screw BRACKET TYPE Centering washer Mica washer Core length plus "X" X (Approximate) THREAD 0.438 301 8-32 [11.11] 0.500 303 10-32 [12.70] Lock washer Nut 9.52 [0.375] min. TECHNICAL SPECIFICATIONS PARAMETER Temperature Coefficient Dielectric Withstanding Voltage UNIT HL, NHL RESISTOR CHARACTERISTICS ppm/C 90 for 0.1 to 0.99 ; 50 for 1 to 9.9 ; 30 for 10 and above VAC 1000, from terminal to mounting hardware Short Time Overload - 10 x rated power for 5 s Maximum Working Voltage V (P x R)1/2 Insulation Resistance 1000 M minimum dry, 100 M minimum after moisture test Operating Temperature Range C - 55 to + 350 www.vishay.com 78 For technical questions, contact: ww2bresistors@vishay.com Document Number: 30208 Revision: 13-Jul-07 HL, NHL Wirewound Resistors, Industrial Power, Tubular (HL), Non-Inductive Tubular (NHL) Vishay Dale MATERIAL SPECIFICATIONS NHL NON-INDUCTIVE Element: Copper-nickel alloy of nickel-chrome alloy, depending on resistance value Models of equivalent physical and electrical specifications are available with non-inductive (Aryton-Perry) winding. They are identified by adding the letter N to the front of the HL type designation (NHL-225 for example). For NHL models maximum resistance values are lower, see STANDARD ELECTRICAL SPECIFICATIONS table. Core: Ceramic, steatite Coating: Special high temperature silicone Standard Terminals: Model "Z" terminals are tinned steel Terminal Bands: Steel RATED POWER IN % Part Marking: DALE, model, wattage, value, tolerance, date code 120 100 80 60 40 20 0 - 65 - 50 0 50 150 250 350 25 Derating AMBIENT TEMPERATURE IN C PERFORMANCE TEST CONDITIONS OF TEST Thermal Shock Rated power applied until thermally stable, then a minimum of 15 min at - 55 C (2.0 % + 0.05 ) R Short Time Overload 10 x rated power for 5 s (2.0 % + 0.05 ) R Dielectric Withstanding Voltage 1000 Vrms, 1 min (0.1 % + 0.05 ) R Low Temperature Storage - 55 C for 24 h (2.0 % + 0.05 ) R High Temperature Exposure 250 h at + 350 C (2.0 % + 0.05 ) R Moisture Resistance MIL-STD-202 Method 106, 7b not applicable (2.0 % + 0.05 ) R Shock, Specified Pulse MIL-STD-202 Method 213, 100 g's for 6 ms, 10 shocks (0.2 % + 0.05 ) R Vibration, High Frequency Frequency varied 10 to 2000 Hz, 20 g peak, 2 directions 6 h each (0.2 % + 0.05 ) R Load Life 1000 h at rated power, + 25 C, 1.5 h "ON", 0.5 h "OFF" (3.0 % + 0.05 ) R Document Number: 30208 Revision: 13-Jul-07 For technical questions, contact: ww2bresistors@vishay.com TEST LIMITS www.vishay.com 79 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Vishay"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay's terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. 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