Application Specification
Type VI Insulation 114--10007
LOC B
1of 13
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
Grip Contacts 23 NOV 09 Rev C
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and
inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_.
Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers requirements for the application of Type VI Insulation Grip Contacts. These
requirements apply to hand or automatic machine crimping tools for the contacts. These insulation grip
contacts are available in size 16 (1.57 mm [.062 in.]) pin diameter only, with a wire size range of 28--14 (AWG).
When corresponding with Tyco Electronics Personnel, use the terminology provided on this specification to
help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1.
Figure 1
Socket Contact Pin Contact
Wire Barrel
Insulation Barrel
Mating End
Locking Lance
Locking Lance
2. REFERENCE MATERIAL
2.1. Revision Summary
SUpdated document to corporate requirements
SNew logo and format
2.2. Customer Assistance
Reference Base Part Number 66577 and Product Code 5056 are representative numbers of the Type VI
Insulation Grip Contacts. Use of these numbers will identify the product line and expedite your inquiries through
a service network established to help you obtain product and tooling information. Such information can be
obtained through a Tyco Electronics Representative or, after purchase, by calling the Product Information
Center at the number at the bottom of this page.
2.3. Drawings
Customer Drawings for product part numbers are available from the service network. If there is a conflict
between the information contained in the Customer Drawings and this specification or with any other technical
documentation supplied, call the Product Information Center at the number at the bottom of this page.
2.4. Specifications
Product Specification 108--10038 provides performance test information and quality requirements for Type VI
Contacts.
NOTE
i
Type VI Insulation Grip Contacts 114- 10007
Rev C2 of 13 Tyco Electronics Corporation
2.5. Instructional Material
The following list includes available instruction sheets (408--series) that provide assembly procedures for
product, operation, maintenance and repair of tooling, as well as setup and operation procedures of
applicators; and customer manuals (409--series) that provide setup, operation, and maintenance of machines.
Document Number Document Title
408--1216 Extraction Tools 305183--[ ] for Type VI Contacts
408--1379 Selection Charts for Multimate Pin and Socket Contacts
408--2498 Crimping Head Cross Reference for Pneumatic Tools
408--3295 Preparing Reel of Contacts for Application Tooling
408--4106 Straight Action Crimp Head Adapter 217201--1
408--4190 C--Head Pneumatic Adapter 318161--1
408--4321 Pneumatic CERTI--CRIMP* Tool Holder 356304--1
408--6610 Hand Crimping Tool 90066--7
408--6613 Hand Crimping Tool 90067--4
408--6614 Hand Crimping Tool 90067--5
408--7347 Insertion Tools 91002--[ ]
408--7424 Checking Terminal Crimp Height or Gaging Die Closure
408--7680 Hand Crimping Tool 90310--1
408--7716 Hand Crimping Tool 90327--1
408--8040 Heavy Duty Miniature Quick--Change Applicators (Side--Feed Type) with Mechanical
408--8059 General Preventive Maintenance for Applicators
408--8322 Heavy Duty Industrial (HD--I) Side--Feed Type Applicator
408--8547 Certi--Crimp II Straight Action Hand Tools
408--8620 Service Hand Tool 696202--1
408--9640 Crimp Quality Monitor Applicators for Side--Feed and End--Feed Applications
408--9816 Handling of Reeled Products
408--9819 PRO--CRIMPER* III Hand Tool Assembly 58495--1 with Die Assembly 58495--2
409--5128 Basic AMP--O--LECTRIC* Model “K” Terminating Machine 565435--5
409--5842 AMP--O--LECTRIC Model “G” Terminating Machines 354500--[ ]
409--5852 AMPOMATOR* CLS III--G Lead Making Machine 122500--[ ]
409--5862 626 Pneumatic Tooling Assemblies 189721--[ ] and 189722--[ ]
409--5866 AMPOMATOR CLS IV Lead--Making Machine 217500--[ ]
409--5878 AMPOMATOR CLS IV+ Lead--making Machine 356500--[ ]
409--10012 AMP--O--MATIC* Side Feed Stripper--Crimper III Machine 1320895--[ ]
409--10016 Entry Level Terminator (ELT) Machine 1338600--[ ]
409--10027 Stripping Modules 1490500 and 1490502
409--10029 Stripping Modules 1490501 and 1490503
3. REQUIREMENTS
3.1. Storage
A. Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the contacts.
B. Reeled Contacts
When using reeled contacts, store coil wound reels horizontally and traverse wound reels vertically.
C. Shelf Life
The contacts should remain in the shipping containers until ready for use to prevent deformation to the
contacts and/or damage to the housings. The contacts should be used on a first in, first out basis to avoid
storage contamination that could adversely affect signal transmissions.
D. Chemical Exposure
Do not store contacts near any chemicals listed below, as they may cause stress corrosion cracking in the
contacts.
Alkalies Ammonia Citrates Phosphates Citrates Sulfur Compounds
Amines Carbonates Nitrites Sulfur Nitrites Tartrates
Where the above environmental conditions exist, phosphor--bronze contacts are recommended instead of brass if
available.
NOTE
i
Type VI Insulation Grip Contacts 114- 10007
Rev C 3 of 13Tyco Electronics Corporation
3.2. Wire Size and Preparation
The contacts will accept a wire size range of 28 to 14 AWG and may be terminated to either stranded or solid
wire. See Figure 2.
The applied crimp dimension (within the functional range of the product) is dependent on the termination tooling being
used. Refer to the documentation (applicator logs and instruction sheets) supplied with the termination tooling for the
applied crimp height. See Section 5, TOOLING.
DO NOT nick, scrape, or cut the wire conductor during the stripping operation.
Stranded Wire Solid Wire
Strip
Length
Conductor Insulation
Strip
Length
Insulation
WIRE
I
N
S
U
L
A
T
I
O
N
S
T
R
I
P
WIRE BARREL INSUL
BARREL
W
I
R
E
SIZE,
AWG
I
N
S
U
L
A
T
I
O
N
DIAMETER
S
T
R
I
P
LENGTH CRIMP HEIGHT RANGE
(MACHINE)
CRIMP HEIGHT RANGE
(HAND TOOL)
WIDTH
(REF)
B
A
R
R
E
L
CRIMP
WIDTH
(MAX)
28
0
8
9
1
4
0
8
4
0
7
4
[
0
3
3
0
2
9
]
0
8
4
0
7
4
[
0
3
3
0
2
9
]
1
4
26 0.89--1.4
[
0
3
5
--
0
5
5
]
0.84--0.74
[
.033--.029
]
0.84--0.74
[
.033--.029
]
1.4
[
0
5
5
]
1.78 [.070]
24
[
.
0
3
5
-- .
0
5
5
]
3.18 [.125]
a
n
d
0.89--0.79 [.035--.031] 0.89--0.79 [.035--.031]
[
.
0
5
5
]
8
[
0
0
]
24
1
0
2
2
0
3
and
3.56--4.75
}
[
.140--.187
]
}
0.96--0.86 [.038--.034] 0.96--0.86 [.038--.034]
1
5
8
22 1.02--2.03
[
0
4
0
--
0
8
0
]
3
.
5
6
-
-
4
.
7
5
}
[
.
1
4
0
-
-
.
1
8
7
]
}
1.02--0.02 [.040--.036] 1.02--0.02 [.040--.036] 1.58
[
0
6
2
]
2.29 [.090]
20
[
.
0
4
0
-- .
0
8
0
]
1.12--1.02 [.044--.040] 1.12--1.02 [.044--.040]
[
.
0
6
2
]
9
[
0
9
0
]
22
1
4
2
7
9
1.19--1.09 [.047--.043] 0.99--0.89 [.039--.035]
1
7
8
20 1.4--2.79
[
0
5
5
--
1
1
0
]
4.37 [.172] 1.27--1.17 [.050--.046] 1.17--1.07 [.046--.042] 1.78
[
0
7
0
]
2.54 [.100]
18
[
.
0
5
5
-- .
1
1
0
]
3
[
]
1.40--1.30 [.055--.051] 1.17--1.07 [.046--.042]
[
.
0
7
0
]
5
[
0
0
]
18 2.03--2.54 3.18 [.125]
a
n
d
1
5
5
1
2
5
[
0
6
1
0
4
9
]
1
5
5
1
2
5
[
0
6
1
0
4
9
]
2.03
3
0
5
[
1
2
0
]
16
2
.
0
3
2
.
5
4
[.080--.100] and
3.56--4.75}[.140--.187]}
1.55--1.25
[
.061--.049
]
1.55--1.25
[
.061--.049
]
2
.
0
3
[.080] 3.05
[
.120
]
18
2
0
3
3
4
3
3
9
6
[
1
5
6
]
1
5
5
1
2
5
[
0
6
1
0
4
9
]
1
5
5
1
2
5
[
0
6
1
0
4
9
]
2
2
9
16 2.03--3.43
[
0
8
0
--
1
3
5
]
3.96
[
.156
]
1.55--1.25
[
.061--.049
]
1.55--1.25
[
.061--.049
]
2.29
[
0
9
0
]
3.56 [.140]
14
[
.
0
8
0
-- .
1
3
5
]
4.75 [.187] 1.78--1.68 [.070--.066] 1.78--1.68 [.070--.066]
[
.
0
9
0
]
3
5
6
[
0
]
}Hand Tools Only.
Figure 2
3.3. Crimped Contact Requirements
The contact must be crimped onto the wire according to instructions packaged with applicable tooling. After
crimping, the contact should appear as shown in Figure 3. A typical pin contact is shown as it should appear
after crimping; these requirements apply equally to the socket contact.
The wire insulation must not be damaged during the crimping process.
NOTE
i
CAUTION
!
CAUTION
!
Type VI Insulation Grip Contacts 114- 10007
Rev C4 of 13 Tyco Electronics Corporation
A. Wire Barrel Crimp
The crimp applied to the wire portion of the contact is the most compressed area and is most critical in
ensuring optimum electrical and mechanical performance of the crimped contact. The contact wire barrel
crimp height must be within the dimension provided in Figure 2.
B. Effective Crimp Length
For optimum crimp effectiveness, the crimp must be within the area shown in Figure 3 and must meet the
crimp dimensions provided in Figure 2. Effective crimp length shall be defined as that portion of the wire
barrel, excluding bellmouth(s), fully formed by the crimping tool. Instructions for adjusting, repairing, and
inspecting tools are packaged with the tools. See Section 5, TOOLING.
C. Bellmouths
Front and rear bellmouths shall be evident and conform to the dimensions given in Figure 3.
D. Cutoff Tabs
The cutoff tab shall be cut to the dimensions shown in Figure 3.
E. Burrs
The cutoff burr shall not exceed the dimensions shown in Figure 3.
F. Wire Barrel Flash
The wire barrel flash shall not exceed the dimensions shown in Figure 3, Section X--X.
G. Insulation Barrel Crimp
The insulation barrel shall grip the insulation firmly. A slight cut in the insulation by the insulation barrel is
permissible as this causes no problems in actual use. Insulation crimp shall comply to width and height
provided in Figure 3.
Figure 3
NOTE Comparing a crimped contact to an uncrimped contact should reveal any fault that may have occurred to front
shoulder or locking lances during crimping.
VIEW A
SECTION X- X
0.81 [.032] Max
Conductor Location
X
X
Wire Barrel Seam Closed with
No Conductor Strands Showing
Wire Conductors and Insulation
Must Both be Visible in This Area
Insulation Barrel Crimp Width
Locking Lance Undamaged
0.20--0.46 [.008--.018]
Rear Bellmouth
0.25 [.010] Max
Front Bellmouth
See View A
0.08 [.003]
Max Burr
0.13--0.38
[.005--.015]
Cutoff Tab
0.25 [.010] Max
Wire Barrel Flash
Wire Barrel
Crimp Width
Wire Barrel
Crimp Height
NOTE
i
Type VI Insulation Grip Contacts 114- 10007
Rev C 5 of 13Tyco Electronics Corporation
H. Wire Location
The wire conductor and insulation must be visible in the transition area between the wire and insulation
barrels.
I. Conductor Extension
The conductor may extend beyond the wire barrel to the maximum shown.
J. Wire Barrel Seam
The wire barrel seam must be closed with no evidence of loose wire strands visible in the seam.
3.4. Axial Concentricity
The axial concentricity of a crimped contact must be within an area defined by the diameter of a circle that has
the same center as the centerline of the contact. The diameter of the circle will depend on the wire size. There
shall be no twist, roll, deformation or other damage to the mating portion of the crimped contact that will impair
usage of the contact. See Figure 4.
Figure 4
WIRE SIZE
RANGE
(AWG)
CIRCLE
DIAMETER
28 -- 20 3.4 [.134]
18 -- 14 4.16 [.164] Contact
Circle Diameter
Contact and Circle
Diameter Centerlines
3.5. Repair and Replacement
Contacts are not repairable once a termination has been made. Any defective contact should be removed and
replaced with a new one.
4. QUALIFICATIONS
Type VI Insulation Grip Contacts are not required to be agency evaluated.
5. TOOLING
Figure 5 provides tool part numbers and instructional material related to wire size.
Tyco Electronics Tooling Engineers have designed machines for a variety of application requirements. For assistance
in setting up prototype and production line equipment, contact Tyco Electronics Tool Engineering through your local
Tyco Electronics Representative or call the Tooling Assistance Center number at the bottom of page 1.
SHand Crimping Tool
Hand crimping tools that accommodate the full wire size range are designed for prototype and
low--volume applications such as repair of damaged contacts.
SApplicator
Applicators are designed for the full wire size range of strip--fed, precision formed contacts, and provide
for high volume, heavy duty, production requirements. The applicators can be used in bench or floor
model power units.
Each applicator is shipped with a metal identification tag attached. DO NOT remove this tag or disregard the
information on it. Also, a packet of associated paperwork is included in each applicator shipment. This information
should be read before using the applicator; then it should be stored in a clean, dry area near the applicator for future
reference. Some changes may have to be made to the applicators to run in all related power units. Contact the Tooling
Assistance Center number located at the bottom of page 1 for specific changes.
SPower Units
A power unit is an automatic or semi--automatic device used to assist in the application of a product.
Power unit includes the power source used to supply the force or power to an applicator.
NOTE
i
NOTE
i
Type VI Insulation Grip Contacts 114- 10007
Rev C6 of 13 Tyco Electronics Corporation
The Model “K” AMP--O--LECTRIC Terminating Machine PN 565435--5 has been superseded by the Model “G”
Terminating Machine PN 354500--1 (Customer Manual 409--5842) for new applications. For existing applications, the
Model “K” is still recommended because of the large number of installed machines.
SInsertion/Extraction Tooling
Insertion Tools are designed for contacts crimped to small fragile wire. They are designed to stabilize the
contact during insertion. For use of Insertion Tool 91002 which may be used with these contacts, refer to
Instruction Sheet 408--7347. Extraction Tools are designed to release the locking lance inside the
connector housing without damaging the housing or contacts. For use of Extraction Tool 305183 which
may be used with these contacts, refer to Instruction Sheet 408--1216.
WIRE SIZE INSULATION TOOLING (DOCUMENT)
W
I
R
E
S
I
Z
E
RANGE
(AWG)
I
N
S
U
L
A
T
I
O
N
DIAMETER
RANGE APPLICATOR POWER UNIT HAND TOOL HEAD DIES TOOL
HOLDER
-- -- -- -- -- --
58495--1
(408--9819)
90066--7
(408--6610)
91515--1 (N/A)
696202--1
(408--8620)
-- -- -- -- -- -- -- -- --
-- -- -- -- -- --
189721--1
(408--2498)
(409--5862) 217201--1 90066--9
189928--1
(408--2498)
(
4
0
8
4
1
9
0
)
189722--1
(408--2498)
(409--5862)
2
1
7
2
0
1
1
(408--4106)
9
0
0
6
6
9
(N/A)
(
4
0
8
--
4
1
9
0
)
356304--1
(408--4321)
466321--3
(408--8040)
122500--[ ]
(409--5852)
217500--[ ]
(409--5866)
356500--[ ]
(409--5878)
28--24 0.89--1.4
[.035--.055] 466321--4D
(408--8040)
354500--1
(409--5842)
565435--5
(409--5128)
466321--6
(408--8040)
354500--[ ]
(409--5842)
1338600--[ ]
(409--10016)
466908--2
(408--8040)
1320895--[ ]
(409--10012)
-- -- -- -- -- -- -- -- -- -- -- --
567753--1
(408--8040)
122500--[ ]
(409--5852)
217500--[ ]
(409--5866)
356500--[ ]
(409--5878)
567753--2
(408--8040)
354500--1
(409--5842)
567753--3
(408--8040)
354500--[ ]
(409--5842)
1338600--[ ]
(409--10016)
DThis applicator will terminate wire size 28--26 only.
Figure 5 (cont’d)
NOTE
i
Type VI Insulation Grip Contacts 114- 10007
Rev C 7 of 13Tyco Electronics Corporation
WIRE SIZE INSULATION TOOLING (DOCUMENT)
W
I
R
E
S
I
Z
E
RANGE
(AWG)
I
N
S
U
L
A
T
I
O
N
DIAMETER
RANGE APPLICATOR POWER UNIT HAND TOOL HEAD DIES TOOL
HOLDER
-- -- -- -- -- --
58495--1
(408--9819)
90066--7
(408--6610)
91515--1
(N/A)
696202--1
(408--8620)
-- -- -- -- -- -- -- -- --
189721--1
(408--2498)
(409--5862) 217201--1 90066--9
189928--1
(408--2498)
(
4
0
8
4
1
9
0
)
189722--1
(408--2498)
(409--5862)
2
1
7
2
0
1
1
(408--4106)
9
0
0
6
6
9
(N/A)
(
4
0
8
--
4
1
9
0
)
356304--1
(408--4321)
466323--3
(408--8040)
122500--[ ]
(409--5852)
217500--[ ]
(409--5866)
356500--[ ]
(409--5878)
24--20 1.02--2.03
[
0
4
0
-
-
0
8
0
]
466323--4
(408--8040)
354500--1
(409--5842)
565435--5
(409--5128)
2
4
2
0
[
.
0
4
0
-- .
0
8
0
]
466323--5
(408--8040)
354500--1
(409--5842)
565435--5
(409--5128)
466323--6
(408--8040)
354500--[ ]
(409--5842)
1338600--[ ]
(409--10016)
-- -- -- -- -- -- -- -- -- -- -- --
466907--2
(408--8040)
1320895--[ ]
(409--10012)
567634--1
(408--8040)
122500--[ ]
(409--5852)
217500--[ ]
(409--5866)
356500--[ ]
(409--5878)
567634--3
(408--8040)
354500--[ ]
(409--5842)
1338600--[ ]
(409--10016)
567807--1
(N/A)
1320895--[ ]
(409--10012)
Figure 5 (cont’d)
Type VI Insulation Grip Contacts 114- 10007
Rev C8 of 13 Tyco Electronics Corporation
WIRE SIZE INSULATION TOOLING (DOCUMENT)
W
I
R
E
S
I
Z
E
RANGE
(AWG)
I
N
S
U
L
A
T
I
O
N
DIAMETER
RANGE APPLICATOR POWER UNIT HAND TOOL HEAD DIES TOOL
HOLDER
1385125--1
(N/A)
122500--[ ]
(409--5852)
217500--[ ]
(409--5866)
356500--[ ]
(409--5878)
24--20 1.02--2.03
[.040--.080] 1385125--2
(N/A)
354500--1
(409--5842)
565435--5
(409--5128)
-- -- -- -- -- -- -- -- -- -- -- --
1385125--3
(N/A)
354500--[ ]
(409--5842)
1338600--[ ]
(409--10016)
466384--4
(408--8040)
354500--1
(409--5842)
565435--5
(409--5128)
22--18 1.27--2.79
[.050--.110] 466384--5
(408--8040)
354500--[ ]
(409--5842)
1338600--[ ]
(409--10016)
90327--1
(408--7716) -- -- -- -- -- -- -- -- --
466914--1
(N/A)
1320895--[ ]
(409--10012)
18--16 2.03--2.54
[.080--.100] -- -- -- -- -- --
58495--1
(408--9819)
90067--4
(408--6613)
90067--5
(408--6614)
91505--1
(408--8547)
91523--1
(N/A)
696202--1
(408--8620)
-- -- -- -- -- -- -- -- --
189721--1
(408--2498)
(409--5862) 217201--1
90067--7
(
N
/
A
)
189928--1
(408--2498)
(
4
0
8
4
1
9
0
)
189722--1
(408--2498)
(409--5862)
2
1
7
2
0
1
1
(408--4106)
(
N
/
A
)
90067--6
(N/A)
(
4
0
8
--
4
1
9
0
)
356304--1
(408--4321)
Figure 5 (cont’d)
Type VI Insulation Grip Contacts 114- 10007
Rev C 9 of 13Tyco Electronics Corporation
WIRE SIZE INSULATION TOOLING (DOCUMENT)
W
I
R
E
S
I
Z
E
RANGE
(AWG)
I
N
S
U
L
A
T
I
O
N
DIAMETER
RANGE APPLICATOR POWER UNIT HAND TOOL HEAD DIES TOOL
HOLDER
466325--1
(408--8040)
122500--[ ]
(409--5852)
217500--[ ]
(409--5866)
356500--[ ]
(409--5878)
466325--2
(408--8040)
354500--1
(409--5842)
565435--5
(409--5128)
466325--4Y
(408--8040)
354500--1
(409--5842)
565435--5
(409--5128)
466325--5
(408--8040)
354500--[ ]
(409--5842)
1338600--[ ]
(409--10016)
466906--1
(408--8040)
1320895--[ ]
(409--10012)
466906--2
(408--8040)
1320895--[ ]
(409--10012)
18--16 2.03--2.54
[.080--.100] 567638--1
(408--8040)
122500--[ ]
(409--5852)
217500--[ ]
(409--5866)
356500--[ ]
(409--5878)
-- -- -- -- -- -- -- -- -- -- -- --
567638--3
(408--8040)
354500--[ ]
(409--5842)
1338600--[ ]
(409--10016)
1426020--1
(408--8322)
122500--[ ]
(409--5852)
217500--[ ]
(409--5866)
356500--[ ]
(409--5878)
1426020--2
(408--8322)
354500--[ ]
(409--5842)
1338600--[ ]
(409--10016)
1426020--6
(408--8322)
122500--[ ]
(409--5852)
217500--[ ]
(409--5866)
356500--[ ]
(409--5878)
YThis applicator is specifically made for IBM.
Figure 5 (cont’d)
Type VI Insulation Grip Contacts 114- 10007
Rev C10 of 13 Tyco Electronics Corporation
WIRE SIZE INSULATION TOOLING (DOCUMENT)
W
I
R
E
S
I
Z
E
RANGE
(AWG)
I
N
S
U
L
A
T
I
O
N
DIAMETER
RANGE APPLICATOR POWER UNIT HAND TOOL HEAD DIES TOOL
HOLDER
7--1426020--1
(408--8322)
122500--[ ]
(409--5852)
217500--[ ]
(409--5866)
356500--[ ]
(409--5878)
18--16 2.03--2.54
[.080--.100]
7--1426020--2
(408--8322)
354500--[ ]
(409--5842)
1338600--[ ]
(409--10016)
-- -- -- -- -- -- -- -- -- -- -- --
7--1426020--6
(408--8322)
122500--[ ]
(409--5852)
217500--[ ]
(409--5866)
356500--[ ]
(409--5878)
687997--2
(408--8040)
354500--1
(409--5842)
565435--5
(409--5128)
18--14 2.03--3.43
[.080--.135]
687997--3
(408--8040)
122500--[ ]
(409--5852)
217500--[ ]
(409--5866)
356500--[ ]
(409--5878)
90310--1
(408--7680) -- -- -- -- -- -- -- -- --
687997--4
(408--8040)
354500--1
(409--5842)
565435--5
(409--5128)
Figure 5 (cont’d)
Typical Single Action
Hand Tool with
Certi--Crimp
Insertion Tool
91002--[ ]
Extraction Tool
305183--[ ]
Typical
PRO--CRIMPER
Hand Tool with
Die Assembly
Certi--Crimp II Single
Action Hand Tool
Type VI Insulation Grip Contacts 114- 10007
Rev C11 of 13Tyco Electronics Corporation
Figure 5 (cont’d)
Service Hand
Tool 696202--1
Typical Heavy
Duty Industrial
(HDI) Applicator
(408--8322)
Typical Heavy
Duty Mini (HDM)
Applicator
(408--8040)
AMP--O--LECTRIC
Model “K” Terminating
Machine 565435--5
AMPOMATOR CLS
Lead--Making Machines
122500--[ ]; 217500--[ ];
356500--[ ]
AMP--O--LECTRIC Model “G”
Terminating Machine 354500--[ ]
with Optional Stripping Module
AMP--O--MATIC Side Feed
Stripper--Crimper II
Machine 1320895--[ ]
ELT Machine 1338600--[ ]
with Optional Stripping
Module
Type VI Insulation Grip Contacts 114- 10007
Rev C12 of 13 Tyco Electronics Corporation
Figure 5 (end)
Straight Action Crimping
Head Adapter 217201--1
Tool Holder
Assembly
189928--1
Typical Crimping
Head
Pneumatic CERTI--CRIMP
Tool Holder 356304--1
Hand Non--Logic
Power Unit 189721--1
Foot Non--Logic
Power Unit
189722--1
Type VI Insulation Grip Contacts 114- 10007
Rev C13 of 13Tyco Electronics Corporation
6. VISUAL AID
Figure 6 shows a typical application of a Type VI Insulation Grip Contact. This illustration should be used by
production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should
be inspected using the information in the preceding pages of this specification and in the instructional material
shipped with the product.
FIGURE 6. VISUAL AID
REAR BELLMOUTH
MUST BE VISIBLE
WIRE BARREL SEAM MUST
BE CLOSED, WITH NO
CONDUCTOR STRANDS
SHOWING
LOCKING LANCE MAY
NOT BE DEFORMED
CONTACT MUST
BE STRAIGHT
WIRE MUST BE FLUSH WITH
END OF WIRE BARREL,
OR PROTRUDE SLIGHTLY
WIRE AND INSULATION
MUST BE VISIBLE IN
THIS AREA
