8 Series Toggle Switches Introduction The 8 Series Toggles is Copal Electronics' highreliability miniature switch product offering. This product line meets and exceeds all basic international switch standards. With 8 toggle options, PC and solder lug terminals, power and logic level current ratings, 1-4 pole and many circuit offerings these switches can be used in many industries and various applications within these industries. Four of the 8 Series lines are washable. Specifically designed for PC applications with automated solder and cleaning methods. The 8 Series is available with UL Recognition and CSA Certification upon request from the customer. Features of 8 Series Toggles 1. Terminal style : Solder, Straight, Right angle and vertical mount PC terminals. 2. Contacts : Silver or gold. 3. Epoxy resin case : UL94V-0 self-extinguishing epoxy. 4. Actuator styles : Over 30 actuator variations. 5. Insulation between terminal and ground : 4 mm minimum. 6. Prevention of flux entry The epoxy resin seal on bottom of the switch helps prevent the entry of solder and flux. 7. Insulation barrier : Insulation barrier design between poles helps prevent short-circuiting between poles ensuring high reliability. 8. UL Recognized product File No.E43275 9. CSA Certified product File No.LR38341 10. For the UL Recognized and CSA Certified products please see page 409. Applications Communication equipment Computer peripheral equipment Measuring instruments Medical equipment Automotive diagnosis The switches can be used in a wide range of fields from industrial to consumer equipment. 8 Series Toggles Selection Table Name 8A Standard toggle Actuator shape Number of poles Switching function Terminals 386 1234 Solder Lug 8E 8F 8J 1234 Lever Lock Toggle 1234 Splash Proof Toggle 1234 Short Toggle 12 1/2 Poles ON - ON ON - OFF - ON 34 3/4 Poles Solder Lug Solder Lug Washable 8GA 8GD 8GS Short Toggle Solder Lug ON - ON - ON ON - ON -ON ON- ON -ON 8A24/ 8A Type 2&4 Poles only Solder Lug Straight PC 12 Washable LongToggle 12 Washable Color Tip Toggle Solder Lug Straight PC 398 399 Straight PC 400 401 Straight PC 402 403 ON - ON ON - OFF - ON Straight PC ON- OFF -ON ON - OFF -ON - ON ON Vertical 404 405 Right Angle Vertica Straight PC Right Angle Vertica 406 12 Washable 396 397 Straight PC Right Angle Standard Toggle 394 395 407 Straight PC Right Angle Vertica ( ) indicates momentary actuation Terminals Solder Terminal Style:1 t=0.8 Straight PC 12 Washable 392 393 Solder Lug 8G Straight PC 1234 Color Tip Toggle 390 391 Solder Lug 8S Straight PC ON - ON ON - OFF - ON ON- OFF -ON ON - OFF -ON - ON ON 1234 Long Toggle 389 8D 1234 Flatted Toggle 388 8C 1234 Mustang Toggle Straight PC 8B Page Part No. PC Straight Style:2 t=0.8 Right Angle Style:4 PC t=0.8 Vertical Mount Style:6 R/A t=0.8 w=1.2 V/M 8 Series Toggles Part Numbering 8 A Actuator shape Series code 1 Number of poles 01 Switching function 1 Terminals C Z Contact material and plating 1 Code Type Fig. Number of poles A Standard Toggle 1 1 pole B Mustang Toggle 2 2 poles C Flatted Toggle 3 3 poles D Long Toggle 4 4 poles E Leverlock Toggle F Splash Proof Toggle J Short Toggle S Color Tip Toggle G Washable Code Switching function ON 01 ON 02 ON OFF ON 04 ON OFF ON 05 ONOFF ON 06 ON ON 10 11 ON ON ON Fig. Terminals Code Contact material 1 Solder Terminal None BsAg or CuAg C BsAg or CuAg 2 PC Straight 4 Right Angle 6 Vertical Mounting Plating Ag NiAu Bs=Brass Cu=Copper Ag=Silver Ni=Nickel Au=Gold ON ON ON 12 ON ONON 1 Switches with gold-plated contacts ("C") are made-to order products. MOQ is 25 pcs. 8AType only. Note : Some combinations may not be available. Please check the "Table of Part Numbers" for each series. 8 Series Toggles Common Specifications Contact specs. Rating Max. Initial contact resistance Initial dielectric strength Initial insulation resistance Electrical life Alternate type Momentary type Operating temperature range Storage temperature range ON Momentary. Silver AC125V 6A AC250V 3A DC30V 4A 10m Max. DC24V 1A AC1500V 1 minute 1000MMin. 50,000 cycles 25,000 cycles -3085 -4085 Gold AC125V 6A AC250V 3A DC20V 25mA 20m Max. AC200V 1.5mA DC500V 8G Washable RoHS Compliant Washable Toggle Switch Features Specifications The 8G Washable Toggle Switch is designed for PC boards and are easily mountable on the board. A PC support terminal is provided for stable mounting. The processsealed structure allows cleaning after soldering. Rating Max. 6A 125VAC3A 250VACDC30V 4A 1A 200VAC Initial contact resistance 10m max. Initial dielectric strength 500VAC 1 minute Initial Insulation resistance 10,000M min. Electrical life Operating temperature range Storage temperature range 250VDC Alternate type 50,000 cycles Momentary type 25,000 cycles -3085 -4085 8GShort Toggle Rating g marking g side 0.5 0.5 6 6 8G1012C-Z 8G1012-Z 1 4.7 1.1 4.5 24 15.9 4.5 6 SR2.8 Part No. (1) 1 0.5 7.1 0.8 1 6.8 1 8 0.5 7 15.8 PC Straight Switching function 13 SPDT (2) (3) ) Terminal numbers are not shown on the switch. 3.2 8G1022-Z 8G1022C-Z 8G1042-Z 8G1042C-Z 8G1052-Z 8G1052C-Z 8G1062-Z 8G1062C-Z Connecting terminals Viewed from rating marking side ON - ON ON OFF ON ON OFF ON ON OFF ON ON - ON 2-3 - 2-1 PC Hole Layouts ............Page 408. Terminal Styles ............Page 384. ON Momentary. Inquiry products. Made to order products. Washable 8GShort Toggle DPDT Switching function Rating marking side PC Straight Terminal numbers are not shown on the switch. 7.1 6 8G2012-Z 8G2012C-Z 8G2022-Z 8G2022C-Z 3.2 15.9 1.1 4.7 8G2042-Z 8G2042C-Z 8G2052-Z 8G2052C-Z 8G2062-Z 8G2062C-Z 0.5 13 4.5 4.5 15.8 6 24 2.8 4.8 Connecting terminals SPDT Terminal numbers are not shown on the switch. Right Angle Switching function Rating marking side 24 6 4.7 4.7 1 0.5 (1) 6 1 9 DPDT SR2.8 (2) (3) 0.5 0.3 1.1 2.7 1.2 6.8 1 7.35 1.2 0.5 0.5 9.25 0.25 12.7 5.08 Rating marking side Terminal numbers are not shown on the switch. 8G2024-Z 8G2024C-Z 8G2044-Z 8G2044C-Z 8G2054-Z 8G2054C-Z 8G2064-Z 8G2064C-Z 6 2.8 13 2.7 0.5 5.08 SPDT 6.8 6 7.35 9.25 12.7 Terminal numbers are not shown on the switch. 1.2 3.8 0.8 Connecting terminals 4.7 4.7 Rating g marking g side Switching function 8G1016-Z 1.2 8G1016C-Z 1 8 6 (1) 1) 2.7 0.3 (2) 13 24 1 6 (3) 1.1 6.8 0.5 7.35 0.5 0.5 0.5 9.25 2.54 12.70.5 0.8 5.08 2.54 8G1026-Z 8G1026C-Z 8G1046-Z 8G1046C-Z 8G1056-Z 8G1056C-Z 8G1066-Z 8G1066C-Z Connecting terminals DPDT 8G2016-Z Rating g marking g side Vertical Mount Terminal numbers are not shown on the switch. 2.7 2.8 6 13 24 13 1.2 5.08 6.8 6 7.35 ON ON OFF ON ON OFF ON ON OFF ON ON - ON 2-3 5-6 - 2-1 5-4 Viewed from rating marking side ON - ON ON OFF ON ON OFF ON ON OFF ON ON - ON 2-3 - 2-1 ON - ON ON OFF ON ON OFF ON ON OFF ON ON - ON 2-3 5-6 - 2-1 5-4 Viewed from rating marking side Part No. 1.2 - Vertical Mount SR2.8 Connecting terminals 8G2014C-Z 13 1.2 8G1014-Z 8G1014C-Z 8G1024-Z 8G1024C-Z 8G1044-Z 8G1044C-Z 8G1054-Z 8G1054C-Z 8G1064-Z 8G1064C-Z 8G2014-Z 24 Right Angle ON Part No. 13 0.8 Viewed from rating marking side Part No. 0.8 6.8 13 7 0.5 9.25 12.7 0.8 4.8 - ON ON OFF ON ON OFF ON ON OFF ON ON - ON 2-3 - 2-1 ON - ON OFF ON OFF ON OFF ON - ON - 2-1 5-4 8G2016C-Z 8G2026-Z ON 8G2026C-Z 8G2046-Z ON 8G2046C-Z 8G2056-Z ON 8G2056C-Z 8G2066-Z ON 8G2066C-Z Connecting terminals 1.2 ON 2-3 5-6 2.54 2.54 Made to order products. Semi-standard products. Inquiry products. ON Momentary. Washable SPDT Rating marking side PC Straight Switching function Terminal numbers are not shown on the switch. Part No. 7.1 6 8GA1012-Z 8GA1022-Z 15.9 1.1 4.7 Connecting terminals Viewed from rating marking side ON ON - OFF ON ON 2-3 - 2-1 13 24 4.5 4.5 15.8 15 6 10.5 0.8 8 7 8GAStandard Toggle 0.5 3 DPDT 3.2 Rating g marking g side Terminal numbers are not shown on the switch. 13 7 7.1 6 Switching function Part No. 8GA2012-Z 8GA2022-Z 3.2 15.9 1.1 4.7 Connecting terminals 13 24 4.5 4.5 15.8 6 10.5 0.8 PC Straight Viewed from rating marking side ON ON 2-3 5-6 - OFF - ON ON 2-1 5-4 0.5 3 SPDT 4.8 Switching function Terminal numbers are not shown on the switch. Rating g marking g side ide Part No. 24 Right Angle 8GA1014-Z ON ON - OFF ON ON Connecting terminals 2-3 - 2-1 8GA1024-Z 8 6 3 13 Viewed from rating marking side 2.7 0.5 1.2 5.08 DPDT 10.5 9.25 12.7 6 7.35 1.2 0.8 4.7 4.7 Rating g marking g side ide Terminal numbers are not shown on the switch. 24 Right Angle Part No. 8GA2014-Z 8GA2024-Z 13 Connecting terminals 6 3 13 Switching function Viewed from rating marking side ON ON 2-3 5-6 - OFF - ON ON 2-1 5-4 2.7 0.5 1.2 5.08 SPDT Vertical Mount 10.5 9.25 12.7 6 7.35 Terminal numbers are not shown on the switch. 1.2 0.8 3.8 4.7 4.7 Rating g marking g side Switching function Part No. 8GA1016-Z 8GA1026-Z 8 2.7 7 3 1.2 5.08 ON ON - OFF ON ON 2-3 - 2-1 6 13 24 Connecting terminals Viewed from rating marking side 10.5 6 7.35 0.5 9.25 12.7 0.8 1.2 2.54 2.54 DPDT Rating g marking g side Terminal numbers are not shown on the switch. Vertical Mount 2.7 3 1.2 5.08 10.5 Part No. 8GA2016-Z 8GA2026-Z Connecting terminals 6 13 24 13 Switching function 6 7.35 0.5 9.25 12.7 0.8 Viewed from rating marking side ON ON 2-3 5-6 - OFF - ON ON 2-1 5-4 1.2 4.8 2.54 2.54 Inquiry products. ON Momentary. Semi-standard products. Made to order products. Optional accessories (Color Caps) for 8GA series are shown on P.412. Washable 8GDLong Toggle SPDT Rating marking side Switching function Terminal numbers are not shown on the switch. PC Straight Part No. 7.1 6 15.9 1.1 4.7 0.8 21.3 0.5 3 . 3 DPDT Rating g marking g side ON ON Connecting terminals 2-3 - 2-1 Switching function Part No. 8GD2012-Z 3.2 .2 15.9 7.1 6 - OFF 1.1 4.7 Connecting terminals 0.8 4.5 4.5 15.8 15 24 0.5 3.3 Switching function Rating marking side e 24 Right Angle Part No. 6 3.3 13 8 ON 2-3 5-6 - - ON 2-1 5-4 4.8 Terminal numbers are not shown on the switch. SPDT Viewed from rating marking side 13 21.3 6 13 7 ON ON 3.2 Terminal numbers are not shown on the switch. PC Straight 8GD1012-Z 8GD1022-Z 13 24 4.5 4.5 15.8 .8 6 8 7 Viewed from rating marking side Viewed from rating marking side 8GD1014-Z 8GD1024-Z ON ON - OFF ON ON Connecting terminals 2-3 - 2-1 2.7 0.5 1.2 5.08 6 7.35 21.3 9.25 12.7 1.2 Terminal numbers are not shown on the switch. DPDT 0.8 4.7 4.7 Switching function Rating g marking g side 24 Right Angle Part No. 8GD2014-Z 13 ON 2-3 5-6 - - ON 2-1 5-4 6 3.3 13 Connecting terminals Viewed from rating marking side 2.7 0.5 1.2 21.3 6 7.35 5.08 SPDT 9.25 12.7 Terminal numbers are not shown on the switch. 1.2 0.8 3.8 4.7 4.7 Rating g marking g side Switching function Vertical Mount Viewed from rating marking side Part No. 2.77 3.3 1.2 6 7.35 21.3 5.08 8GD1016-Z 8GD1026-Z ON ON - OFF ON ON Connecting terminals 2-3 - 2-1 6 13 24 8 0.5 9.25 12.7 0.8 1.2 54 2.54 54 2.54 DPDT Rating g marking g side Terminal numbers are not shown on the switch. Vertical Mount 13 8GD2016-Z Viewed from rating marking side ON 2-3 5-6 - - ON 2-1 5-4 6 24 13 2.7 5.08 Part No. Connecting terminals 3 . 3 1.2 Switching function 21.3 6 7.35 0.5 9.25 12.7 0.8 1.2 4.8 2.54 2.54 Made to order products. Inquiry products. ON Momentary. Washable SPDT Rating g marking g side Switching function Terminal numbers are not shown on the switch. PC Straight 15.2 7.1 Part No. 1.1 4.7 Switching function Part No. 8GS2012-Z 1.1 4.7 Connecting terminals 5 ON 2-3 - 2-1 Viewed from rating marking side ON 2-3 5-6 - - ON 2-1 5-4 13 4.5 4.5 15.8 0.5 244 3 SPDT 3.2 15.9 6 7 - 13 0.5 7.1 6 0.8 15.2 ON 3.2 Rating g marking g side 13 Connecting terminals 0.8 4.5 4.5 155.8 6 24 5 Terminal numbers are not shown on the switch. PC Straight 8GS1012-Z 15.9 6 3 DPDT Viewed from rating marking side 8 7 8GSColor Chip Toggle 4.8 Switching function Terminal numbers are not shown on the switch. Viewed from rating marking side Rating g marking g side Right Angle 24 Part No. 8GS1014-Z Connecting terminals 5.08 .08 DPDT 15.2 6 7.35 9.25 12.7 1.2 Switching function Rating g marking g side 24 Part No. 8GS2014-Z 13 15.2 5.008 5. 6 7.335 7. 1.2 9.25 12.7 Terminal numbers are not shown on the switch. ON 2-3 5-6 - - ON 2-1 5-4 0.88 3.8 4.77 4.77 Rating g marking g side Switching function 8 Part No. 8GS1016-Z Viewed from rating marking side ON - ON 2-3 - 2-1 3 6 24 Connecting terminals 13 Viewed from rating marking side 0.5 2.7 5 2.7 2-1 6 3 13 Connecting terminals Vertical Mount - 0.8 Right Angle SPDT 2-3 4 7 4.7 4.7 47 Terminal numbers are not shown on the switch. 1.2 ON 0.5 2.7 5 1.2 - 6 8 3 13 ON 5 1.2 5.08 15.2 6 7.35 0.5 9.25 12.7 0.8 1.2 2.54 2.54 DPDT Rating g marking g side Terminal numbers are not shown on the switch. Vertical Mount 13 6 24 13 2.7 5 5.08 15.2 6 7.35 0.5 9.25 12.7 0.8 1.2 4.8 .8 2.54 2.54 ON Momentary. Part No. 8GS2016-Z Connecting terminals 3 1.2 Switching function Inquiry products. Made to order products. Viewed from rating marking side ON 2-3 5-6 - - ON 2-1 5-4 8G series PC Hole Layouts Terminal style PC PC Straight R/A Right Angle V/M Vertical Mount 1 pole Pattern restricted area Pattern restricted area 2 poles Pattern restricted area Pattern restricted area Pattern restricted area is black. If a different color is required, specify part number. To replace Color Tip, remove with a pair of radio pliers. Precaution 8G, 8GA, 8GD, 8GS 1. Soldering Specifications Manual soldering Device Solder iron 350 Max. 3 sec. Max. 310 Max. 7 sec. Max. 3. Mounting Do not bend the terminals before mounting the switch on the PC board. After mounting the switch, do not place the device in such a way that the device weight will be applied on to the actuator of the switch. Auto soldering Device Jet wave or dip type 270 Max. 5 sec. Max. 250 Max. 7 sec. Max. Pre-heating should be done at temperatures below 100 and 4. Mounting Accessories Mount the accessories after soldering and flux cleaning. within 30 seconds. 2. Flux Cleaning Solvent : Fluorine or Alcohol type. Cleaning after soldering should be done after the terminal temperature falls to 90 or below, or after leaving the switch for five minutes or longer at room temperature. Do not use the ultrasonic cleaning. Packaging Specification Perforated Plastic Bags 25 pcs./pack ULCSA Table of 8 Series Toggles UL and CSA Listed Toggle Switches 8 Series Toggles Poles 1 pole 2 poles 8B 8C 8D 8E 8F 8J 8S 8A 8B 8C 8D 8E 8F 8J 8S ON ON 104 ON- OFF -ON 105 ON - OFF -ON 106 ON - ON 201 ON - ON 202 ON - OFF - ON 204 ON- OFF -ON 205 ON - OFF -ON 206 ON - 210 ON - ON - 211 ON - ON - ON ON - ON - ON - 101 ON 102 ON - OFF - - ON ON ON ON 304 ON- OFF -ON 305 ON - OFF -ON 306 ON - ON 401 ON - ON ON 301 ON 302 ON - OFF - ON - OFF - 404 ON- OFF -ON 405 ON - OFF -ON 406 ON - 410 ON - ON - 411 ON - ON - ON ON - ON - ON 402 4 poles 2. 8A 212 3 poles 1. Switching Function 412 ON ON 1Terminal types: 1 Solder terminal; 2 Straight terminal 2UL-recognized switches: Solder terminals and straight terminals available for Single/Double/ Three/Four Pole 3CSA-certified switches: Solder terminals and straight terminals available for Single Pole. Straight terminals available for Double/Three/Four Pole. 4 UL, CSA marked switches available with additional charge. 5 1.UL File No.E43275 2.CSA File No.JR38341 6 As shown in the above chart, not all products are ULrecognized or CSA-certified. Please check with your local sales representative if you have any questions. ON Momentary. 8 series 8 Series Toggles Poles 1012 8G 8GA 8GD 8GS 8G 8GA 8GD 8GS 1042 ON- OFF -ON ON 2042 ON- OFF -ON 1052 1062 2012 2022 2 poles - 2. 1022 1 pole 1. Switching function 2052 2062 ON ON ON - OFF - ON ON - OFF -ON ON ON - - ON ON - OFF - ON ON - OFF -ON ON - ON UL, CSA marked switches are available upon request. 1.UL File No.E43275 FUJISOKU 2.CSA File No.LR38341 FUJISOKU Precautions8A8B8C8D8E8F8J8S8SS 1. Soldering Specifications Manual soldering Device Solder iron 420 Max. 3 sec. Max. Auto soldering 275 Max. 6 sec. Max. The above-stated soldering conditions shall apply only to switches with straight terminals. Auto soldering is not possible with right-angle terminals. Switches with right-angle terminals should be soldered manually according to the conditions specified in (1) above. When soldering two or more terminals to the common land, use the solder resist to isolate the terminals. 2.Flux Cleaning Solvent : Fluorine or Alcohol type. 8A/B/C/D/E/F/J/S series are not washable. To wash the PC board, clean the soldering surface of the PC board with a brush so that the switch is not exposed to the cleaning solution. Cleaning after soldering should be done after the terminal temperature falls to 90 or below, or after leaving the switch for five minutes or longer at room temperature. 3. Mounting Do not bend the terminals before mounting the switch on the PC board. After mounting the switch, do not place the device in such a way that the device weight will be applied on to the actuator of the switch. For switches with straight terminals, solder the switch on the PC board after fixing the switch on the panel with a nut. Packaging Specification Perforated Plastic Bags 25 pcs./pack ON Momentary. 8 Series Toggles Panel Cut-Out Dimensions 8A8D8J8S Series 8C 8A8D8J8S 8E 8C 8E 8F 2.5 mm Max. 2.4 mm Max. 1.5 mm Max. 3.5 mm Max. 3.4 mm Max. 2.5 mm Max. Panel thickness 5 mm Max. Dimensions With Locking Ring Without Locking Ring 8B Series 5.9 mm Max. Panel thickness 6.9 mm Max. Dimensions With Locking Ring PC Hole Layouts Series Without Locking Ring 8A8B8C8D8E8F8J8S Dimensions 4. 8 4. 8 4. 8 4. 5 4. 5 4. 5 4. 5 4. 8 1.9 1.6 3-poles 4-poles 1-pole 2-poles Standard Accessories Part Name Part No. Dress Nut Q'tyswitch Hex Nut Lockwasher Locking Ring O-Ring Hex Nut Lockwasher Locking Ring 140008010253 140008010241 140008030051 140008020062 140000610076 140008010243 140008030055 140008020065 Dimensions Finish 8A 8B 8C 8D 8E 8F 8J 8S Nickel plated 1 Nitrile rubberBlack Nickel plated Zinc plated 2 1 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 Numbers in the above chart show the quantities of each accessories enclosed with the switch. Zinc plated 1 1 Optional Accessories Type Sold separately 8A8F8GA BT 8A8F8GA BT 8B 8E 8S8GS Color Cap Part Name Gloss finish Color Tip Gloss finish Gloss finish Alumite finish Matte finish Dimensions Vinyl chloride resin Vinyl chloride resin Vinyl chloride resin Silver - - - White 140000470030 140000470038 140000470063 140000470031 140000470039 140000470064 Red Black Gray 140000470098 140000470037 140000470100 140000470077 Aluminum alloy Polyamide resin 140000470058 - 140000470118 - 140000470108 140000470060 140000470119 140000470102 - 140000470120 140000470059 140000470112 8A8C8D8J8S 1, 2 poles Type Part Name Bracket Part No. 140000260715 t=0.5 Dimensions The Bracket cannot be used with switches with switching functions "10", "11", or "12" (ref. P.385). The size of the housings are different in switches with switching functions "10", "11", and "12" and the Bracket cannot be used. Type Part Name Part No. 8A8C8D8E8J8N8S8R Lock Nut 8F8P 140008010276 140008010258 Round Nut Pocketed Nut 140008010274 140008020066 Locking Ring Nickel Chromium Nickel Zinc 8B8Y Round Nut 140008010272 Round Nut 140008010273 Dimensions Type Part Name Part No. Dimensions 8A Boot Plate 140000470422 140008040021 8B Chromium Plate 140008040025 14.8 Finish Optional Accessories.