AXE5, 6 For board-to-FPC A4S Series Narrow pitch connectors (0.4mm pitch) FEATURES Socket m 0m 2. m 5m 2. 1. 2.5 mm wide slim two-piece type connector Compact and slim structure contributes overall miniaturization of product design. <Compared to F4S series (40 pin contacts, when mated)> * Width: 30% down * Footprint: 30% down Header F4S 1.0 A4S 0.8 RoHS compliant 3. Mated heights of 0.8 and 1.0 mm are available for the same foot pattern. 4. Connectors for inspection available APPLICATIONS Recommended for board-to-FPC connections of mobile equipment, such as cellular phones, smart phones, laptops, and portable music players 2.5 3.6 2. " " ensures high resistance to various environments in lieu of slim and low profile body Ni barrier construction Bellows contact construction (Against solder rise!) (Against dropping!) Porosity treatment (Against corrosive gases!) V notch and Double contact constructions (Against foreign particles and flux!) ORDERING INFORMATION AXE 2 4 5: Narrow Pitch Connector A4S (0.4 mm pitch) Socket 6: Narrow Pitch Connector A4S (0.4 mm pitch) Header Number of pins (2 digits) Mated height <Socket> 1: For mated height 0.8/1.0 mm <Header> 1: For mated height 0.8 mm 2: For mated height 1.0 mm Functions 2: Without positioning bosses Surface treatment (Contact portion / Terminal portion) <Socket> 4: Ni plating on base, Au plating on surface (for Ni barrier available) <Header> 4: Ni plating on base, Au plating on surface Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ ACCTB7E 201209-T AXE5, 6 PRODUCT TYPES Mated height 0.8mm 1.0mm Number of pins 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 44 50 54 56 60 64 70 80 10 12 14 20 24 26 30 32 40 44 50 54 60 70 80 Part number Socket AXE510124 AXE512124 AXE514124 AXE516124 AXE518124 AXE520124 AXE522124 AXE524124 AXE526124 AXE528124 AXE530124 AXE532124 AXE534124 AXE536124 AXE538124 AXE540124 AXE544124 AXE550124 AXE554124 AXE556124 AXE560124 AXE564124 AXE570124 AXE580124 AXE510124 AXE512124 AXE514124 AXE520124 AXE524124 AXE526124 AXE530124 AXE532124 AXE540124 AXE544124 AXE550124 AXE554124 AXE560124 AXE570124 AXE580124 Packing Header AXE610124 AXE612124 AXE614124 AXE616124 AXE618124 AXE620124 AXE622124 AXE624124 AXE626124 AXE628124 AXE630124 AXE632124 AXE634124 AXE636124 AXE638124 AXE640124 AXE644124 AXE650124 AXE654124 AXE656124 AXE660124 AXE664124 AXE670124 AXE680124 AXE610224 AXE612224 AXE614224 AXE620224 AXE624224 AXE626224 AXE630224 AXE632224 AXE640224 AXE644224 AXE650224 AXE654224 AXE660224 AXE670224 AXE680224 Inner carton (1-reel) Outer carton 5,000 pieces 10,000 pieces Notes: 1. Order unit: For volume production: 1-inner carton (1-reel) units Samples for mounting check: 50-connector units. Please contact our sales office. Samples: Small lot orders are possible. Please contact our sales office. 2. Please contact us for connectors having a number of pins other than those listed above. ACCTB7E 201209-T Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ AXE5, 6 SPECIFICATIONS Characteristics Electrical characteristics Mechanical characteristics Item Rated current Rated voltage Specifications 0.3A/pin contact (Max. 5 A at total pin contacts) 60V AC/DC Breakdown voltage 150V AC for 1 min. Insulation resistance Min. 1,000M (initial) Contact resistance Max. 90m Composite insertion force Composite removal force Contact holding force (Socket contact) Ambient temperature Max. 1.200N/pin contacts x pin contacts (initial) Min. 0.165N/pin contacts x pin contacts Soldering heat resistance Storage temperature Conditions No short-circuiting or damage at a detection current of 1 mA when the specified voltage is applied for one minute. Using 250V DC megger (applied for 1 min.) Based on the contact resistance measurement method specified by JIS C 5402. Measuring the maximum force. As the contact is axially pull out. No freezing at low temperatures. No dew condensation. Min. 0.20N/pin contacts -55C to +85C Peak temperature: 260C or less (on the surface of the PC board around the connector terminals) 300C within 5 sec. 350C within 3 sec. -55C to +85C (product only) -40C to +50C (emboss packing) Infrared reflow soldering Soldering iron No freezing at low temperatures. No dew condensation. Conformed to MIL-STD-202F, method 107G Environmental characteristics Thermal shock resistance (header and socket mated) H2S resistance (header and socket mated) 120 hours, insulation resistance min. 100M, contact resistance max. 90m 24 hours, insulation resistance min. 100M, contact resistance max. 90m 48 hours, contact resistance max. 90m Insertion and removal life 30 times Humidity resistance (header and socket mated) Saltwater spray resistance (header and socket mated) Lifetime characteristics Unit weight Order Temperature (C) 1 -55 -30 2 3 85 +30 4 -55 -30 5 cycles, insulation resistance min. 100M, contact resistance max. 90m Time (minutes) 30 Max. 5 30 Max. 5 Bath temperature 402C, humidity 90 to 95% R.H. Bath temperature 352C, saltwater concentration 51% Bath temperature 402C, gas concentration 31 ppm, humidity 75 to 80% R.H. Repeated insertion and removal speed of max. 200 times/ hours 20 pin contact type: Socket: 0.02 g Header: 0.01 g Material and surface treatment Part name Molded portion Contact and Post Material LCP resin (UL94V-0) Copper alloy Surface treatment -- Contact portion: Base: Ni plating Surface: Au plating Terminal portion: Base: Ni plating Surface: Au plating (except the terminal tips) The socket terminals close to the portion to be soldered have nickel barriers (exposed nickel portions). Soldering terminals: Sockets: Base: Ni plating Surface: Pd+Au flash plating (except the terminal tips) Headers: Base: Ni plating Surface: Au plating (except the terminal tips) Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ ACCTB7E 201209-T AXE5, 6 DIMENSIONS (Unit: mm) The CAD data of the products with a CAD Data mark can be downloaded from: http://industrial.panasonic.com/ac/e/ Dimension table (mm) Terminal coplanarity A B0.1 0.400.05 0.150.03 0.77 0.08 1.72 2.50 (Contact and soldering terminals) (0.39) 2.20 CAD Data 0.70 (Suction face) Socket (Mated height: 0.8 mm/1.0 mm) (0.90) Z note 0.300.03 C0.1 1.06 2.50 Y note General tolerance: 0.2 Note: Since the soldering terminals has a single-piece construction, sections Y and Z are electrically connected. Header (Mated height: 0.8 mm) Terminal coplanarity A B0.1 0.400.05 0.150.03 0.65 0.08 2.00 (Post and soldering terminals) 0.150.03 C0.1 (0.31) Soldering terminals 1.28 0.84 1.46 Soldering terminals (0.36) 1.42 0.70 (Suction face) 4.5 1.6 3.4 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 44 50 54 56 60 64 70 80 4.9 5.3 5.7 6.1 6.5 6.9 7.3 7.7 8.1 8.5 8.9 9.3 9.7 10.1 10.5 11.3 12.5 13.3 13.7 14.5 15.3 16.5 18.5 2.0 2.4 2.8 3.2 3.6 4.0 4.4 4.8 5.2 5.6 6.0 6.4 6.8 7.2 7.6 8.4 9.6 10.4 10.8 11.6 12.4 13.6 15.6 3.8 4.2 4.6 5.0 5.4 5.8 6.2 6.6 7.0 7.4 7.8 8.2 8.6 9.0 9.4 10.2 11.4 12.2 12.6 13.4 14.2 15.4 17.4 B C A B C Dimension table (mm) CAD Data General tolerance: 0.2 ACCTB7E 201209-T Number of pins/ dimension 10 Panasonic Corporation Automation Controls Business Unit Number of pins/ dimension 10 3.8 1.6 3.2 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 44 50 54 56 60 64 70 80 4.2 4.6 5.0 5.4 5.8 6.2 6.6 7.0 7.4 7.8 8.2 8.6 9.0 9.4 9.8 10.6 11.8 12.6 13.0 13.8 14.6 15.8 17.8 2.0 2.4 2.8 3.2 3.6 4.0 4.4 4.8 5.2 5.6 6.0 6.4 6.8 7.2 7.6 8.4 9.6 10.4 10.8 11.6 12.4 13.6 15.6 3.6 4.0 4.4 4.8 5.2 5.6 6.0 6.4 6.8 7.2 7.6 8.0 8.4 8.8 9.2 10.0 11.2 12.0 12.4 13.2 14.0 15.2 17.2 A industrial.panasonic.com/ac/e/ AXE5, 6 0.70 (Suction face) Header (Mated height: 1.0 mm) Dimension table (mm) Terminal coplanarity A B0.1 0.400.05 0.150.03 0.85 0.08 1.6 3.2 4.2 4.6 5.8 6.6 7.0 7.8 8.2 9.8 10.6 11.8 12.6 13.8 15.8 17.8 2.0 2.4 3.6 4.4 4.8 5.6 6.0 7.6 8.4 9.6 10.4 11.6 13.6 15.6 3.6 4.0 5.2 6.0 6.4 7.2 7.6 9.2 10.0 11.2 12.0 13.2 15.2 17.2 1.28 (0.36) 1.42 0.150.03 C0.1 3.8 12 14 20 24 26 30 32 40 44 50 54 60 70 80 0.84 1.46 Soldering terminals (0.31) Soldering terminals Number of pins/ dimension 10 2.00 (Post and soldering terminals) General tolerance: 0.2 A B C Header Header Socket 1.000.1 0.800.1 Socket and Header are mated Socket EMBOSSED TAPE DIMENSIONS (Unit: mm) (Common for respective contact types, sockets and headers) Specifications for taping (In accordance with JIS C 0806-1990. However, not applied to the mounting-hole pitch of some connectors.) (A0.3) (B) Top cover tape Embossed carrier tape (2.0) (4.0) (C) (1.75) (2.0) Leading direction after packaging (C) (1.75) (D1) 380 dia. Tape II (A0.3) (4.0) Tape I Specifications for the plastic reel (In accordance with EIAJ ET-7200B.) Embossed mounting-hole 8.0 8.0 Taping reel .1 +0 0 5 1. .1 +0 0 5 1. a. di a. di Dimension table (Unit: mm) Type/Mated height Number of pins Type of taping A B C D Quantity per reel Common for sockets and headers 0.8 mm/1.0 mm Max. 24 26 to 70 80 Tape I Tape I Tape II 16.0 24.0 32.0 -- -- 28.4 7.5 11.5 14.2 17.4 25.4 33.4 5,000 5,000 5,000 Connector orientation with respect to embossed tape feeding direction Type Common for A4S Direction of tape progress Socket Header Note: There is no indication on this product regarding top-bottom or left-right orientation. Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ ACCTB7E 201209-T AXE5, 6 For board-to-FPC A4S Series Connectors for inspection usage (0.4mm pitch) m m 0m 2. 5m 2. Socket Header RoHS compliant FEATURES APPLICATIONS 1. 3,000 mating and unmating cycles 2. Same external dimensions and foot pattern as standard type. 3. Improved mating Insertion and removal easy due to a reduction in mating retention force. This is made possible by a simple locking structure design. Note: Mating retention force cannot be warranted. Ideal for module unit inspection and equipment assembly inspection TABLE OF PRODUCT TYPES : Available for sale Product name A4S for inspection 10 12 14 16 18 20 22 24 26 28 30 Number of pins 32 34 36 38 40 44 50 54 56 60 64 70 80 Notes: 1. Please inquire about number of pins other than those shown above. 2. Please inquire with us regarding availability. 3. Please keep the minimum order quantities no less than 50 pieces per lot. 4. Please inquire if further information is needed. PRODUCT TYPES Socket Specifications Without positioning bosses Part No. AXE5E26 Specifications Without positioning bosses Header Part No. AXE6E26 Note: When placing an order, substitute the "" (asterisk) in the above part number with the number of pins for the specific connector. NOTES (0.65) 0.400.03 0.230.03 30 0. 0.900.03 1.450.03 0.450.03 0.800.03 : Insulation area C 30 0. 0.450.01 0.800.01 Please refer to the latest product specifications when designing your product. Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ 1.260.01 2.300.01 0.400.01 0.200.01 (0.52) 1.660.01 0.600.01 (0.53) 0.400.01 0.200.01 (0.40) Metal mask thickness: When 120m (Terminal opening ratio: 70%) (Metal-part opening ratio: 100%) 2.000.01 2.800.01 Recommended metal mask opening pattern Metal mask thickness: When 120m (Terminal opening ratio: 70%) (Metal-part opening ratio: 100%) 2.900.01 1.060.01 (0.92) Recommended metal mask opening pattern 0.900.01 1.450.01 ACCTB7E 201209-T 1.100.03 2.400.03 1.660.03 0.600.03 (0.53) 0.400.03 0.230.03 (0.50) Recommended PC board pattern (TOP VIEW) 0.200.03 1.900.03 * Header (Mated height: 0.8mm/1.0mm) Recommended PC board pattern (TOP VIEW) 2.900.03 1.060.03 (0.92) * Socket (Mated height: 0.8mm/1.0mm) C Recommended PC board and metal mask patterns Connectors are mounted with high pitch density, intervals of 0.35 mm, 0.4 mm or 0.5 mm. In order to reduce solder bridges and other issues make sure the proper levels of solder is used. The figures to the right are recommended metal mask patterns. Please use them as a reference. Notes on Using Narrow-pitch Connectors (Common) Notes on Using Narrow-pitch Connectors (Common) Regarding the design of devices and PC board patterns 1) When connecting several connectors together by stacking, make sure to maintain proper accuracy in the design of structure and mounting equipment so that the connectors are not subjected to twisting and torsional forces. 2) With mounting equipment, there may be up to a 0.2 to 0.3-mm error in positioning. Be sure to design PC boards and patterns while taking into consideration the performance and abilities of the required equipment. 3) Some connectors have tabs embossed on the body to aid in positioning. When using these connectors, make sure that the PC board is designed with positioning holes to match these tabs. 4) To ensure the required mechanical strength when soldering the connector terminals, make sure the PC board meets recommended PC board pattern design dimensions given. 5) For all connectors of the narrow-pitch series, to prevent the PC board from coming off during vibrations or impacts, and to prevent loads from falling directly on the soldered portions, be sure to design some means to fix the PC board in place. Example) Secure in place with screws Screw Spacer Connector PC board Spacer When connecting PC boards, take appropriate measures to prevent the connector from coming off. 6) Notes when using a FPC. (1) When the connector is soldered to an FPC board, during its insertion and removal procedures, forces may be applied to the terminals and cause the soldering to come off. It is recommended to use a reinforcement board on the backside of the FPC board to which the connector is being connected. Please make the reinforcement board dimensions bigger than the outer limits of the recommended PC board pattern (should be approximately 1 mm greater than the outer limit). Material should be glass epoxy or polyimide, and the thickness should be between 0.2 and 0.3 mm. (2) Collisions, impacts, or turning of FPC boards, may apply forces on the connector and cause it to come loose. Therefore, make to design retaining plates or screws that will fix the connector in place. 7) The narrow-pitch connector series is designed to be compact and thin. Although ease of handling has been taken into account, take care when mating the connectors, as displacement or angled mating could damage or deform the connector. Regarding the selection of the connector placement machine and the mounting procedures 1) Select the placement machine taking into consideration the connector height, required positioning accuracy, and packaging conditions. 2) Be aware that if the catching force of the placement machine is too great, it may deform the shape of the connector body or connector terminals. 3) Be aware that during mounting, external forces may be applied to the connector contact surfaces and terminals and cause deformations. Panasonic Corporation 4) Depending on the size of the connector being used, self alignment may not be possible. In such cases, be sure to carefully position the terminal with the PC board pattern. 5) The positioning bosses give an approximate alignment for positioning on the PC board. For accurate positioning of the connector when mounting it to the PC board, we recommend using an automatic positioning machine. Automation Controls Business Unit 6) Excessive mounter chucking force may deform the molded or metal part of the connector. Consult us in advance if chucking is to be applied. industrial.panasonic.com/ac/e/ ACCTB48E 201204-T Notes on Using Narrow-pitch Connectors (Common) Regarding soldering Terminal Upper limited (Solder heat resistance) Lower limited (Solder wettability) Temperature Peak temperature 260C 230C 180C 150C 220C 200C Preheating 25 sec. 70 sec. Time 2. Hand soldering 1) Set the soldering iron so that the tip temperature is less than that given in the table below. Product name Soldering iron temperature SMD type connectors 300C within 5 sec. 350C within 3 sec. 2) Do not allow flux to spread onto the connector leads or PC board. This may lead to flux rising up to the connector inside. 3) Touch the soldering iron to the foot pattern. After the foot pattern and connector terminal are heated, apply the solder wire so it melts at the end of the connector terminals. * Narrow-pitch connector (P8) Apply the solder wire here Temperature 245C max. Peak temperature 200C Paste solder 4) Consult us when using a screenprinting thickness other than that recommended. 5) When mounting on both sides of the PC board and the connector is mounting on the underside, use adhesives or other means to ensure the connector is properly fixed to the PC board. (Double reflow soldering on the same side is possible.) 6) N2 reflow, conducting reflow soldering in a nitrogen atmosphere, increases the solder flow too greatly, enabling wicking to occur. Make sure that the solder feed rate and temperature profile are appropriate. Peak temperature 60 to 120 sec. 155 to 165C PC board foot pattern ACCTB48E 201204-T Soldering conditions Please use the reflow temperature profile conditions recommended below for reflow soldering. Please contact us before using a temperature profile other than that described below (e.g. lead-free solder). * Narrow-pitch connectors (except P8 type) Terminal Small angle as possible up to 45 degrees Preheating 60 to 120 sec. Within 30 sec. PC board Time For products other than the ones above, please refer to the latest product specifications. 7) The temperatures are measured at the surface of the PC board near the connector terminals. (The setting for the sensor will differ depending on the sensor used, so be sure to carefully read the instructions that comes with it.) 8) The temperature profiles given in this catalog are values measured when using the connector on a resin-based PC board. When performed reflow soldering on a metal board (iron, aluminum, etc.) or a metal table to mount on a FPC, make sure there is no deformation or discoloration of the connector beforehand and then begin mounting. 9) Consult us when using a screenprinting thickness other than that recommended. 10) Some solder and flux types may cause serious solder creeping. Solder and flux characteristics should be taken into consideration when setting the reflow soldering conditions. Panasonic Corporation So ld iro erin n g 1. Reflow soldering 1) Measure the recommended profile temperature for reflow soldering by placing a sensor on the PC board near the connector surface or terminals. (The setting for the sensor will differ depending on the sensor used, so be sure to carefully read the instructions that comes with it.) 2) As for cream solder printing, screen printing is recommended. 3) To determine the relationship between the screen opening area and the PCboard foot pattern area, refer to the diagrams in the recommended patterns for PC boards and metal masks. Make sure to use the terminal tip as a reference position when setting. Avoid an excessive amount of solder from being applied, otherwise, interference by the solder will cause an imperfect contact. Automation Controls Business Unit Pattern 4) Be aware that soldering while applying a load on the connector terminals may cause improper operation of the connector. 5) Thoroughly clean the soldering iron. 6) Flux from the solder wire may get on the contact surfaces during soldering operations. After soldering, carefully check the contact surfaces and clean off any solder before use. 7) For soldering of prototype devices during product development, you can perform soldering at the necessary locations by heating with a hot-air gun by applying cream solder to the foot pattern beforehand. However, at this time, make sure that the air pressure does not move connectors by carefully holding them down with tweezers or other similar tool. Also, be careful not to go too close to the connectors and melt any of the molded components. 8) If an excessive amount of solder is applied during manual soldering, the solder may creep up near the contact points, or solder interference may cause imperfect contact. 3. Solder reworking 1) Finish reworking in one operation. 2) For reworking of the solder bridge, use a soldering iron with a flat tip. To prevent flux from climbing up to the contact surfaces, do not add more flux. 3) Keep the soldering iron tip temperature below the temperature given in Table A. industrial.panasonic.com/ac/e/ Notes on Using Narrow-pitch Connectors (Common) Handling Single Components 1) Make sure not to drop or allow parts to fall from work bench 2) Excessive force applied to the terminals could cause warping, come out, or weaken the adhesive strength of the solder. Handle with care. 3) Repeated bending of the terminals may cause terminals to break. 4) Do not insert or remove the connector when it is not soldered. Forcibly applied external pressure on the terminals can weaken the adherence of the terminals to the molded part or cause the terminals to lose their evenness. 5) Excessive prying-force applied to one end may cause product breakage and separation of the solder joints at the terminal. Excessive force applied for insertion in a pivot action as shown may also cause product breakage. Align the header and socket positions before connecting them. Cleaning flux from PC board 3) Since some powerful cleaning solutions may dissolve molded components of the connector and wipe off or discolor printed letters, we recommend aqua pura electronic parts cleaners. Please consult us if you wish to use other types of cleaning fluids. 4) Please note that the surfaces of molded parts may whiten when cleaned with alcohol. Handling the PC board Some connectors may change color slightly if subjected to ultraviolet rays during storage. This is normal and will not affect the operation of the connector. 3) When storing the connectors with the PC boards assembled and components alreeady set, be careful not to stack them up so the connectors are subjected to excessive forces. 4) Avoid storing the connectors in locations with excessive dust. The dust may accumulate and cause improper connections at the contact surfaces. 3) Before soldering, try not to insert or remove the connector more than absolutely necessary. 4) When coating the PC board after soldering the connector to prevent the deterioration of insulation, perform the coating in such a way so that the coating does not get on the connector. 5) There may be variations in the colors of products from different production lots. This is normal. 6) The connectors are not meant to be used for switching. 7) Be sure not to allow external pressure to act on connectors when assembling PCBs or moving in block assemblies. 1) To increase the cleanliness of the cleaning fluid and cleaning operations, prepare equipment for cleaning process beginning with boil cleaning, ultrasonic cleaning, and then vapor cleaning. 2) Carefully oversee the cleanliness of the cleaning fluids to make sure that the contact surfaces do not become dirty from the cleaning fluid itself. * Handling the PC board after mounting the connector When cutting or bending the PC board after mounting the connector, be careful that the soldered sections are subjected to excessive force. The soldered areas should not be subjected to force. Storage of connectors 1) To prevent problems from voids or air pockets due to heat of reflow soldering, avoid storing the connectors in areas of high humidity. When storing the connectors for more than six months, be sure to consider storage area where the humidity is properly controlled. 2) Depending on the connector type, the color of the connector may vary from connector to connector depending on when it is produced. Other Notes 1) These products are made for the design of compact and lightweight devices and therefore the thickness of the molded components has been made very thin. Therefore, be careful during insertion and removal operations for excessive forces applied may damage the products. 2) Dropping of the products or rough mishandling may bend or damage the terminals and possibly hinder proper reflow soldering. Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ ACCTB48E 201204-T Notes on Using Narrow-pitch Connectors (Common) Regarding sample orders to confirm proper mounting When ordering samples to confirm proper mounting with the placement machine, connectors are delivered in 50piece units in the condition given right. Consult a sale representative for ordering sample units. Please refer to the latest product specifications when designing your product. Condition when delivered from manufacturing Reel Embossed tape amount required for the mounting ACCTB48E 201204-T Required number of products for sample production (Delivery can also be made on a reel by customer request.) (Unit 50 pcs.) Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/