44A0111-28, 30 Issue 4 26th June 2006 R Specification Control Drawing Page 1 of 2 Page 2 for internal use only WIRE, ELECTRICAL, RADIATION-CROSSLINKED, MODIFIED FLUOROPOLYMER INSULATED, TIN COPPER CONDUCTOR, 150C, 600 VOLT, LIGHTWEIGHT. The complete requirements for procuring the wire described herein shall consist of this document. Primary Insulation Radiation Crosslinked Extruded Polyalkene Conductor Tin Coated Copper Jacket Radiation Crosslinked Extruded Polyvinylidene Fluoride Part Number Wire Size (AWG) Conductor Stranding No./ AWG 44A0111-30-* 44A0111-28-* 30 28 7/38 7/36 Life cycle and Accelerated ageing 9.5 9.5 TABLE I. CONSTRUCTIONAL DETAILS Conductor FINISHED WIRE Diameter Maximum Diameter (mm) Resistance (mm.) @20C Min. Nom. Max. Min. Max. (W/ km) 0.29 0.31 347 0.64 0.69 0.74 0.36 0.38 220 0.71 0.76 0.81 TABLE II. PERFORMANCE DETAILS Mandrel Diameter Weight (mm 3%) (kg 3%) Immersion Immersion Cold Wrap Life cycle and Bend Accelerated ageing 9.5 4.8 0.11 9.5 4.8 0.11 COLOUR CODE: The '*' in the part number shall be replaced by a standard colour code designator in accordance with Mil Std 681. White preferred. e.g. 44A0111-30-9 White insulation PERFORMANCE REQUIREMENTS: To be tested in accordance with the issue in effect of QP-D-004 and meet the requirements of below: Maximum Weight (kg/ km) 1.06 1.43 Cold Bend 0.23 0.23 Accelerated Ageing: 300 2C for 6 hours Shrinkage: 300 2C 3.17 mm Max. in 300 mm Blocking: 150 2C for 24 hours Thermal Shock: 150 2C, 1.52 mm Max. Voltage Withstand Test (Post Environmental): 2.5 kV (rms) for 5 minutes Flammability: 30 seconds Max. 76 mm Max. no flaming tissue. Immersion: Diameter increase 5% Max. no cracking, no dielectric breakdown Elongation and Tensile Strength: Primary Insulation Elongation: 150% Min. Tensile Strength: 17.2 MPa Min. I nsul at i onResi st ance:1500M/km Mi n. Sur f aceResi st ance:1. 27M/km Mi n. Both Readings APPROVAL: Tyco Electronics UK Ltd Faraday Road Dorcan SWINDON SN3 5HH Tel: (01793) 528171 Telex: 449409 Insulation Flaws: Primary Insulation Spark Test: 1.5 kV (rms) Impulse Dielectric Test: 6.0 kV (peak) 100% test Finished Wire Impulse Dielectric Test: 8.0 kV (peak) 100% test Life Cycle: 200 3C for 168 hours Low Temperature - Cold Bend: -65 2C for 4 hours Voltage Withstand Test (Post Environmental): (After Accelerated Ageing, Immersion, Life Cycle and Low Temperature-Cold Bend) 1 kV (rms) for 1 minute Smoke Test: 2002C, No visible smoke Solderability (95% Min. coverage): per MIL-STD-202, Method 208, except without steam-ageing, type RMA flux Wicking: 57.2 mm Max. Humidity Resistance: Insulation Resistance 1500M/km Mi n. Electronic sign off - no signatures will appear. Registration Number: 550926 London, England This drawing and the information set forth hereon are the property of Tyco Electronics UK Ltd, and are to be held in trust and confidence. Publication, duplication, disclosure or use for any purpose not expressly authorised in writing by Tyco Electronics UK Ltd is prohibited. This specification sheet takes precedence over documents referenced herein. As Tyco Electronics UK Ltd. reserve the right to make changes in construction without notice please contact Tyco Electronics UK Ltd to ensure that this document is the latest issue. (c)2006 Tyco Electronics Corporation. All International Rights Reserved.