Conductor -
Jacket -
Tin Coated Copper Radiation Crosslinked
Extruded Polyvinylidene Fluoride
Wire Conductor Conductor FINISHED WIRE
Size Stranding Diameter Maximum Diameter Maximum
(AWG) No./ AWG (mm) Resistance (mm.) Weight
@20°C (kg/ km)
Min. Max.
(
W
/ km)
Min. Nom. Max.
30 7/38 0.29 0.31 347 0.64 0.69 0.74 1.06
28 7/36 0.36 0.38 220 0.71 0.76 0.81 1.43
Weight
(kg ± 3%)
Immersion
Cold Wrap Life cycle and Cold
Bend Accelerated ageing Bend
0.11 0.23
0.11 0.23
COLOUR CODE: The '*' in the part number shall be replaced by a standard colour code
designator in accordance with Mil Std 681. White preferred.
e.g. 44A0111-30-9 White insulation
PERFORMANCE To be tested in accordance with the issue in effect of QP-D-004 and
REQUIREMENTS: meet the requirements of below:
Accelerated Ageing: 300 ±2°C for 6 hours Insulation Flaws:
Shrinkage: 300 ±2°C 3.17 mm Max. in 300 mm Primary Insulation Spark Test: 1.5 kV (rms)
Blocking: 150 ±2°C for 24 hours Impulse Dielectric Test: 6.0 kV (peak) 100% test
Thermal Shock: 150 ±2°C, 1.52 mm Max. Finished Wire
Voltage Withstand Test (Post Environmental): Impulse Dielectric Test: 8.0 kV (peak) 100% test
2.5 kV (rms) for 5 minutes
Flammability: 30 seconds Max. Low Temperature - Cold Bend:
76 mm Max. no flaming tissue. -65 ±2°C for 4 hours
Immersion: Diameter increase 5% Max. Voltage Withstand Test (Post Environmental):
no cracking, no dielectric breakdown (After Accelerated Ageing, Immersion,
Elongation and Tensile Strength: Life Cycle and Low Temperature-Cold Bend)
Primary Insulation 1 kV (rms) for 1 minute
Elongation: 150% Min.
Smoke Test: 200±2°C, No visible smoke
Tensile Strength: 17.2 MPa Min. Solderability (95% Min. coverage): per MIL-STD-202,
Insulation Resistance: 1500 MΩ/ km Min. Method 208, except without steam-ageing, type RMA flux
Surface Resistance: 1.27 MΩ/ km Min. Wicking: 57.2 mm Max.
Both Readings Humidity Resistance: Insulation Resistance
1500 MΩ/ km Min.
APPROVAL: Electronic sign off - no signatures will appear.
©2006 Tyco Electronics Corporation. All International Rights Reserved.
44A0111-28, 30
Issue 4
26th June 2006
Page 1 of 2
Specification Control Drawing
Primary Insulation -
Page 2 for internal use only
WIRE, ELECTRICAL, RADIATION-CROSSLINKED, MODIFIED FLUOROPOLYMER INSULATED,
TIN COPPER CONDUCTOR, 150°C, 600 VOLT, LIGHTWEIGHT.
The complete requirements for procuring the wire described herein shall consist of this document.
9.5
44A0111-30-*
9.5
9.5
4.8
4.8
Immersion
Life cycle and
44A0111-28-*
TABLE II. PERFORMANCE DETAILS
Mandrel Diameter
(mm ± 3%)
Accelerated ageing
9.5
Radiation Crosslinked Extruded Polyalkene
Part
TABLE I. CONSTRUCTIONAL DETAILS
Number
This specification sheet takes precedence over documents referenced
herein. As Tyco Electronics UK Ltd. reserve the right to make changes in
construction without notice please contact Tyco Electronics UK Ltd to
ensure that this document is the latest issue.
Tyco Electronics
UK Ltd
Faraday Road
Dorcan
SWINDON
SN3 5HH
Tel: (01793) 528171
Telex: 449409
Registration Number: 550926
London, England
This drawing and the information set forth hereon are the property of Tyco
Electronics UK Ltd, and are to be held in trust and confidence. Publication,
duplication, disclosure or use for any purpose not expressly authorised in
writing by Tyco Electronics UK Ltd is prohibited.
R