Panel Mount Datasheet DC60 Series * Ratings from 3 A to 7 A @ 60 VDC * Bi-polar transistor output * UL Approved, CE Compliant to EN60950-1 * Improved SEMS screw and washer * Redesigned housing with anti-rotation barriers * AC and DC control * Epoxy Free Design For Generation 3 datasheet click here PRODUCT SELECTION Control Voltage 3.5-32 VDC 90-280 VAC/VDC 3A 5A 7A DC60S3 DC60SA3 DC60S5 DC60SA5 DC60S7 DC60SA7 AVAILABLE OPTIONS Series DC60 * Required for valid part number For options only and not required for valid part number Not all part number conbinations are available. Contact Crydom Technical Support for information on the availability of a specific part number. Termination Blank: Screws & clamps K: Installed standoffs with Output Type screws for PC Board Blank: Normally Open mounting (1) -B: Normally Closed (for DC control only) Control Voltage S: 3.5-32 VDC SA: 90-280 VAC/DC SA 3 K H Rated Load Current 3: 3 Amps 5: 5 Amps 7: 7 Amps -B Thermal Pad Blank: Not Included H: Included OUTPUT SPECIFICATIONS (2) Description Recommeded Operating Voltage [Vdc] Absolute Maximum Rating [Vdc] Maximum Off-State Leakage Current @ Rated Voltage [mA] Maximum Load Current [Adc] (3) Minimum Load Current [mA] Maximum Surge Current (10 msec)[Adc] Maximum On-State Voltage Drop @ Rated Current [Vdc] Thermal Resistance Junction to Case (Rjc) [C/W] Minimum heat sink @ Ambient (for max current= C/W & Ta) 3A 5A 7A 3-48 60 0.1 3 20 6 1 2 5 @ 60C 3-48 60 0.1 5 20 10 1.2 2 5 @ 60C 3-48 60 0.1 7 20 14 1.3 2 5 @ 40C INPUT SPECIFICATIONS (2) Description Control Voltage Range Maximum Reverse Voltage Minimum Turn-On Voltage (4) Must Turn-Off Voltage (5) Minimum Input Current (for on-state) Maximum Input Current Nominal Input Impedance [Ohms] Maximum Turn-On Time [msec] (6) Maximum Turn-Off Time [msec] (7) Do not forget to visit us at: www.crydom.com DC Control AC Control 3.5-32 VDC -32 VDC 3.5 VDC 1 VDC 2.2 mA 25 mA 1500 0.1 0.3 90-280 VAC/VDC 90 VAC/VDC 10 VAC/VDC 2 mA 5.5 mA 60K 10 40 Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet GENERAL SPECIFICATIONS (2) Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) Minimum Insulation Resistance (@ 500 VDC) Maximum Capacitance, Input/Output Ambient Operating Temperature Range Ambient Storage Temperature Range Weight (typical) Housing Material Baseplate Material Input Terminal Screw Torque Range (in-lb/Nm) Load Terminal Screw Torque Range (in-lb/Nm) SSR Mounting Screw Torque Range (in-lb/Nm) Input/Load Terminal Screw Torque Range (in-lb/Nm) (1) Humidity MTBF (Mean Time Between Failures) at 40C ambient temperature (8) MTBF (Mean Time Between Failures) at 60C ambient temperature (8) 4000 Vrms 109 Ohm 8 pF -30 to 80C -40 to 125 C 2.46 oz (70 g) UL94 V-0 Aluminum 13-15 /1.5-1.7 18-20 / 2-2.2 18-20 / 2-2.2 w/"K" option 8-10 / 0.9-1.13 85% non-condensing 21,395,130 hours (2,441 years) 11,545,504 hours (1,317 years) WIRING DIAGRAM * Inductive loads must be diode suppresed. + + - Load V + * Load * V - + Recommended Wire Sizes Wire Size (Solid / Stranded) Terminals +1 2 OUTPUT +1 S O L I D S TAT E R E L AY S O L I D S TAT E R E L AY 4 4 +3 INPUT Input 2 OUTPUT 24 AWG (0.2 mm2) / 0.2 [minimum] 10 [44.5] 2 x 12 AWG (3.3 mm2) / 3.3 [maximum] 90 [400] 20 AWG (0.5 +3 INPUT Output 2 x 8 AWG (8.4 mm2) / 8.4 [maximum] 90 [400] INPUT 3 1 +DC Control Circuit Trigger Circuit 4 Input Current (mA) 25 2 4 Converter 10 5 0 5 10 -DC 15 20 25 30 35 Input Current vs Input Voltage Standard Regulated AC Input 5 4.5 1 +DC AC/DC 15 DC Input Voltage Trigger Circuit 2 -DC Input Current (mA) INPUT 3 20 0 DC60 Series AC Control AC/DC 30 [133] 110 [490] Input Current vs Input Voltage Standard Regulated DC Input DC60 Series DC Control AC/DC / 0.518 [minimum] 2 x 10 AWG (5.3 mm2) / 5.3 EQUIVALENT CIRCUIT BLOCK DIAGRAMS -DC mm2) + V - + V - +DC Wire Pull-Out Strength (lb)[N] 4 3.5 3 2.5 2 1.5 1 0.5 0 0 50 100 150 AC Input Voltage Do not forget to visit us at: www.crydom.com Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. 200 250 300 Panel Mount Datasheet MECHANICAL SPECIFICATIONS (1) Tolerances: 0.02 in / 0.5 mm All dimensions are in: inches [millimeters] Screw Termination 1.1 [27.9] 0.49 [12.4] +1 1.88 [47.6] OUTPUT INPUT 1.1 [27.9] 0.49 [12.4] 0.89 [22.6] Mounting Hole/Slot 0.19 [4.9] DIA. 2 S O L I D S TAT E R E L AY 4 Hex Standoff Termination ("K" Option) (1) +1 1.7 [43.2] 2.25 [57.3] 1.88 [47.6] +3 OUTPUT Mounting Hole/Slot 0.19 [4.9] DIA. 2 S O L I D S TAT E R E L AY 4 INPUT 1.0 [25.4] 1.0 [25.4] 1.75 [44.5] 1.75 [44.5] +3 (1) Option "K" is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm). (2) All parameters at 25C unless otherwise specified. (3) Heat sinking required, see derating curves. (4) Maximum turn-on voltage for -B, DC control is 1 VDC. (5) Must turn-off voltage for -B, DC control is 3.5 VDC. (6) Turn-on time for -B version is 300sec. (7) Turn-off time for -B version is 100sec. (8) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report). (9) For single surge pulse Tc=25C; Tj=150C. Do not forget to visit us at: www.crydom.com Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. 2.25 [57.3] 1.7 [43.2] GENERAL NOTES For additional information or specific questions, contact Crydom Technical Support. 1.04 [26.4] (2 places) 0.93 [23.6] (4 places) 1.0 [25.4] (2 places) Panel Mount Datasheet SURGE CURRENT INFORMATION DC60Sx3 15 10 5 0 0.1 1 10 100 15 10 5 0 1000 Surge Duration (msec) 0.1 1 10 Surge Duration (msec) 100 1000 DC60Sx7 20 Surge Current (Amp) DC60Sx5 20 Surge Current (Amp) 20 Surge Current (Amp) Single Pulse (9) 15 10 5 0 0.1 1 10 Surge Duration (msec) 100 1000 THERMAL DERATE INFORMATION (i) SSR metal base plate acting as heat sink, it must be exposed to free ambient air. DC60Sx3 5C/W DC60Sx5 5C/W No Heat Sink(i) Load Current (Amps) Load Current (Amps) 2.5 2 1.5 1 0.5 0 No Heat Sink(i) 5 3 20 30 40 50 60 70 4 3 2 1 0 80 20 30 Ambient Temperature (C) 40 50 60 Ambient Temperature (C) DC60Sx7 5C/W No Heat Sink(i) Load Current (Amps) 7 6 5 4 3 2 1 0 20 30 40 50 60 Ambient Temperature (C) Do not forget to visit us at: www.crydom.com Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. 70 80 70 80 Panel Mount Datasheet AGENCY APPROVALS Agency Approvals EN60950-1: Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7: E116950 ACCESORIES Recommended Accessories New Accessories! Protective Cover & Hardware Kits Protective Cover Part number: KS101 Clear plastic cover compatible with all new S1 designs. Safety covers provide added protection from electric shock when installing or checking equipment. Cover Hardware Kit KS101 HK1 HS501DR 5.0 TRM1 HSP-1 HK4 HS301 / HS301DR 3.0 TRM6 HSP-2 HS251 2.5 HS201 / HS201DR 2.0 HS202 / HS202DR 2.0 HS172 1.7 HS151 / HS151DR 1.5 HS122 / HS122DR 1.2 HS103 / HS103DR 1.0 HS101 1.0 HS073 0.7 HS072 0.7 HS053 0.5 HS033 0.36 HS023 0.25 Hardware Kit Part number: HK4 Bag with 2 square brass accessories and 2 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. Heat Sink Part No. Thermal Resistance Lug Terminal Thermal Pad [C/W] Rev. 060216 Do not forget to visit us at: www.crydom.com Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. Panel Mount Datasheet DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH. * Disconnect all power before installing or working with this equipment. * Verify all connections and replace all covers before turning on power. Failure to follow these instructions will result in death or serious injury. RIESGO DE DESCARGA ELECTRICA O EXPLOSION. * Desconectar todos los suministros de energia a este equipo antes de trabajar con este equipo. * Verificar todas las conexiones y colocar todas las tapas antes de energizer el equipo. El incumplimiento de estas instrucciones puede provocar la muerte o lesiones serias. RISQUE DE DESCHARGE ELECTRIQUE OU EXPLOSION * Eteindre toutes les sources d'energie de cet appareil avant de travailler dessus de cet appareil * Verifier tous connections, et remettre tous couverts en olace avant de mettre sous De non-suivi de ces instructions provoquera la mort ou des lesions serieuses serieuses. GEFAHR EINES ELEKTRISCHE N SCHLAGES ODER EINER EXPLOSION. * Stellen Sie jeglichen Strom ab, der dieses Gerat versorgt, bevor Sie an dem Gerat Arbeiten durchfuhren * Vor dem Drehen auf Energie alle Anschlusse uberprufen und alle Abdeckungen ersetzen. Unterlassung dieser Anweisungen konnen zum Tode oder zu schweren Verletzungen fuhren. RISCHIO DI SCOSSA ELETTRICA O DELL'ESPLOSIONE. * Spenga tutta l'alimentazione che fornisce questa apparecchiatura prima di lavorare a questa apparecchiatura * * Verificare tutti i collegamenti e sostituire tutte le coperture prima dell'accensione L'omissione di queste istruzioni provochera la morte o lesioni serie WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / RISK OF MATERIAL DAMAGE AND HOT ENCLOSURE RISQUE DE DOMMAGE MATERIEL ET DE SURCHAUFFE DU BOITIER GEFAHR VON MATERIALSCHADEN UND GEHAUSEERHITZUNG * The product's side panels may be hot, allow the product to cool before touching. * Follow proper mounting instructions including torque values. * Do not allow liquids or foreign objects to enter this product. * Les panneaux lateraux du produit peuvent etre chauds. Laisser le produit refroidir avant de le toucher. * Respecter les consignes de montage, et notamment les couples de serrage. * Ne pas laisser penetrer de liquide ni de corps etrangers a l'interieur du produit. * Die Seitenwande konnen hei sein. Lassen Sie das Produkt abkuhlen, bevor Sie es beruhren. * Beachten Sie die Montageanweisungen, * Fuhren Sie keine Flussigkeiten oder Fremdkorper in das Produkt ein. Le non-respect de cette directive peut entrainer, Failure to follow these instructions can result in des lesions corporelles graves ou des serious injury, or equipment damage. dommages materiels. Die Nichtbeachtung dieser Anweisung kann Korperverletzung oder Materialschaden zur Folge haben. RIESGO DE DANOS MATERIALES Y DE SOBRECALENTAMIENTO DE LA UNIDAD RISCHIO DI DANNI MATERIALI E D'INVOLUCRO CALDO * Los paneles laterales del producto pueden estar calientes. Esperar que el producto se enfrie antes de tocarlo. * Respetar las instrucciones de montaje, y en particular los pares de apretado. * No dejar que penetren liquidos o cuerpos extranos en el producto. * I pannelli laterali dell'apparecchio possono scottare; lasciar quindi raffreddare il prodotto prima di toccarlo. * Seguire le istruzioni di montaggio corrette. * Non far entrare liquidi o oggetti estranei in questo apparecchio. Si no se respetan estas precauciones pueden producirse graves lesiones, danos materiales. La mancata osservanza di questa precauzione puo causare gravi rischi per l'incolumita personale o danni alle apparecchiature. Do not forget to visit us at: www.crydom.com Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. * * * Panel Mount Datasheet ANNEX - ENVIROMENTAL INFORMATION The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People's Republic of China Electronic Industry Standard SJ/T11364 - 2006, Marking for Control of Pollution Caused by Electronic Information Products. Part Name Toxic or hazardous Substance and Elements Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent Chromium (Cr (VI)) Polybrominated biphenyls (PBB) Polybrominated diphenyl ethers (PBDE) Semiconductor die Solder - SJ/T11364 - 2006, (Pb) (Hg) (Cd) (Cr (VI)) 50 Do not forget to visit us at: www.crydom.com Copyright (c) 2016 Crydom Inc. Specifications subject to change without notice. (PBB) (PBDE)