USCAR 050 Specications
Reference Information
Packaging:
Housings – Bulk pack
Terminals – Reel and loose piece
Mates With:
Receptacles Series: 34791, 34824
Vertical Headers Series: 34792, 34824, 34825
Right-Angle Header Series: 34793, 34912,
34826, 34897
Use With Terminals:
Female Series 560023
Designed in: Millimeters
Physical
Header Housings: High-Temperature Thermoplastic
Receptacle Housings: High Temperature Thermoplastic
Contact: Copper (Cu) Alloy
Plating:
Contact Area — Tin (Sn)
Underplating — Nickel (Ni)
Wire Gauge: 0.13 to 0.35mm2 (22 to 26 AWG)
Insulation Diameter: 0.89 to 1.40mm (0.035 to 0.055")
Operating Temperature: -40 to +105°C
Electrical
Voltage (max.): 500V
Current (max.): 4.0A
Contact Resistance (max.): 20 Milliohms
Dielectric Withstanding Voltage (min.): 1500V AC
Isolation Resistance (min.): 100 Megohms
Electrical / Mechanical
Over-Current Loading: No Degradation
Durability (max.): 20 milliohms
Tin (Sn) Plating – 10 Mating Cycles
Gold (Au) Plating – Over 10 Mating cycles
High-Temperature Exposure ,1008 hours
(USCAR-2 , GMW3191):
Post test resistance (max.) – 20 Milliohms @ 500V DC
Isolation resistance (max.) – 100 Megohms
Connector Retention Force (min.) = 60N
Temp / Humidity Cycling, 240 hours
(USCAR-2 , GMW3191):
Post test resistance (max.) – 20 Milliohms @ 500V DC
Isolation resistance (max.) – 100 Megohms
Connector Retention Force (max) = 60N
Terminal Retention (min.) = 30N
Thermal Shock; class 2, 300& 600 cycles (USCAR-2):
Post test resistance (max.) – 20 Milliohms @ 500V DC
Isolation resistance (max.) – 100 Megohms
Connector Retention Force (max.) = 60N
Terminal Retention (min.) = 30N
Chemical Resistance: (RSA 36-05-019) :
Post test resistance (max.) – 20 Milliohms @ 500V DC
Isolation resistance (max.) – 100 Megohms Connector
Terminal Retention (min.) = 30N
Current Capability: (USCAR-2 , Fiat 7-Z8260):
Temperature rise over ambient < 55C
Post test resistance (max.) – 20 Milliohms @ 500V DC
Terminal Retention (min.) = 30N
Terminal – Connector Insertion Force (USCAR-2, GMW3191):
Insertion Force (max.) = 5N
Primary Retention Force (min.) = 10N
Secondary Retention Force (min.) = 50N
Electrical / Mechanical
Mating Force (USCAR-2) (max.): 22N
Unmating Force (USCAR-2) (max.): 22N
Connector Drop Test: (USCAR-2, RSA 36-05-019) :
Post test visual inspection
Connector Pry Resistance: (USCAR-2) :
Post test resistance (max.) – 20 Milliohms @ 500V DC
Repetitive Mating / Unmating : (USCAR-2):
Post test resistance (max.) – 30 Milliohms @ 500V DC
Polarization Feature Effectiveness (USCAR-2):
min = 3* avg. mate force
Header Pin Retention (min.): 15N
Solderability Requirements: (SMES-152) :
Dip Coat Method– min 95% coverage
Connector Heat Resistance: (ES-40000-5013) :
Lead-free IR reflow processing = 3 cycles, max
temperature +260°C
Random Vibration with Thermal Cycling / Mechanical
Shock (Not Coupled to Engine): (USCAR-2 ,
GMW3191, RSA 36-05-019)
Random vibration with Thermal Cycling:
Post test resistance (max.) – 20 Milliohms @ 500V DC
Connector Retention Force (min.) = 60N
Corrosion Resistance: (USCAR-2 , GMW3191, RSA
36-05-019) :
Post test resistance (max.) – 20 Milliohms @ 500V DC
Isolation resistance (max.) – 100 Megohms Connector
Connector Retention Force (min.) = 60N
Terminal Retention (min.) = 30N
Mini50 Unsealed
Connector System
Automotive and Commercial Vehicle
Headliners
Clusters and Navigation
Radios
Cameras and Sensors
HVAC
Switches
Lighting
Mirrors
Applications
Mirrors/Cameras
Interior Lighting
Panels / Navigation
HVAC
Target Accounts/Customers
(non-exclusive)
Ford/GM/Chrysler
VW
Most automotive OEMs
Broad acceptance of the Mini50 platform
Target Customer Job
End User
Engineering
Manufacturing
Quality
OEM