Features * * * * * * Regulated Converter 4:1 Wide input voltage range 1.6kVDC isolation UL60950-1, EN50155 certified Efficiency up to 88% Protected outputs High input voltage range (110VDC) DC/DC Converter RP08-AW Description The RP08-AW series wide range input DC/DC converters are certified to UL60950-1 and cUL 60950-1. This makes them ideal for all telecom and industrial applications where approved safety standards are required. The 24V and 110VDC input versions have been especially designed for railway applications. The DIP24 package is available in both pinned and SMD case styles and meets military standards for thermal shock and vibration tolerance. 8 Watt DIP24/SMD Single and Dual Output Selection Guide Part Number RP08-243.3SAW(3) RP08-2405SAW(3) RP08-2412SAW(3) RP08-2415SAW(3) RP08-483.3SAW(3) RP08-4805SAW(3) RP08-4812SAW(3) RP08-4815SAW(3) RP08-1103.3SAW(3) RP08-11005SAW(3) RP08-11012SAW(3) RP08-11015SAW(3) RP08-2405DAW(3) RP08-2412DAW(3) RP08-2415DAW(3) RP08-4805DAW(3) RP08-4812DAW(3) RP08-4815DAW(3) RP08-11005DAW(3) RP08-11012DAW(3) RP08-11015DAW(3) Input Voltage Range [VDC] 9-36 9-36 9-36 9-36 18-75 18-75 18-75 18-75 43-160 43-160 43-160 43-160 9-36 9-36 9-36 18-75 18-75 18-75 43-160 43-160 43-160 Output Voltage [VDC] 3.3 5 12 15 3.3 5 12 15 3.3 5 12 15 5 12 15 5 12 15 5 12 15 Output Current [mA] 2400 1600 666 533 2400 1600 666 533 2400 1600 666 533 800 333 267 800 333 267 800 333 267 Input(1) Efficiency(1) Current typ. [mA] [%] 388 85 383 87 387 86 387 86 194 85 192 87 191 87 189 88 86 84 86 85 84 86 85 86 397 84 387 86 388 86 198 84 191 87 192 87 89 82 85 85 86 85 Max. Capacitive Load(2) [F] 1330 1330 288 200 1330 1330 288 200 1330 1330 288 200 900 133 90 900 133 90 900 133 90 E196683 UL60950-1 certified EN50155 certified Notes: Note1: Maximum value at nominal input voltage and full load Note2: Max Cap Load is tested at minimum Vin and constant resistive load Model Numbering RP08-__ __ _AW/_ Input Voltage Package (3) Output Voltage Single or Dual Ordering Examples RP08-4805AW/SMD = 48V Input, 5V Output, SMD Package RP08-2405AW = 24V Input, 5V Output, DIP24 Package Notes: Note3: No suffix for standard package (DIP24), add suffix "SMD" for SMD package www.recom-power.com REV.: 6/2018 https://www.recom-power.com/pdf/ Powerline_DC-DC/RSPxxx-168.pdf PD-1 RP08-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) BASIC CHARACTERISTICS Parameter Condition Min. Typ. nom. Vin = 24V nom. Vin = 48V nom. Vin = 110V 9VDVC 18VDC 43VDC 24VDC 48VDC 110VDC Max. Input Filter Input Voltage Range Input Surge Voltage Vin = 24V Vin = 48V Vin = 110V 100ms max. Under Voltage Lockout (UVLO) Pi-Type 36VDC 75VDC 160VDC 50VDC 100VDC 170VDC 9VDC Vin= 24V DC-DC ON DC-DC OFF 8VDC Vin= 48V DC-DC ON DC-DC OFF 16VDC Vin=110V DC-DC ON DC-DC OFF 40VDC 18VDC 43VDC Input reflected Ripple Current 20mAp-p Power up ON/OFF CTRL Start-up time 450ms 5ms Operating Frequency Range 270kHz Minimum Load 300kHz 330kHz 0% DC-DC ON Positive Logic DC-DC OFF DC-DC ON ON/OFF CTRL (4) Input current of Remote pin (CTRL) Standby Current Open or 3.0 < Vr < 12VDC Short or 0 < Vr < 1.2VDC +0.5mA 2.5mA -0.5mA DC-DC OFF Vin = 24V, 48V 20MHz bandwidth Vin = 110V Ripple and Noise 50mVp-p 75mVp-p Notes: Note4: The ON/OFF control pin voltage is referenced to -Vin pin RP08-2405SAW Efficiency vs. Output Current Efficiency vs. Input Voltage 95 95 90 90 80 Efficiency [%] Efficiency [%] 85 75 70 65 55 9Vin 24Vin 36Vin 50 45 40 10 20 30 40 50 60 70 80 90 85 80 75 70 100 65 Output Current [%] 9 12 15 18 21 24 27 30 33 36 Input Voltage [VDC] continued on next page www.recom-power.com REV.: 6/2018 PD-2 RP08-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) RP08-4805SAW Efficiency vs. Output Current Efficiency vs. Input Voltage 95 95 90 90 80 75 70 65 60 55 80 75 18Vin 48Vin 75Vin 50 45 40 85 Efficiency [%] Efficiency [%] 85 10 20 30 40 70 65 50 60 70 80 90 100 18 24 30 36 42 48 54 60 66 72 75 127 139 151 160 Input Voltage [VDC] Output Current [%] RP08-11005SAW Efficiency vs. Output Current Efficiency vs. Input Voltage 95 90 90 85 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 43Vin 110Vin 160Vin 50 45 40 80 75 70 65 60 10 20 30 40 50 60 70 80 90 100 43 55 67 79 91 103 115 Input Voltage [VDC] Output Current [%] REGULATIONS Parameter Condition Value low line to high line, full load 0.2% Output Voltage Accuracy Line Voltage Regulation 1.0% no load to full load Load Voltage Regulation 10% load to 90% load Cross Regulation Transient Response recovery time www.recom-power.com DIP24 Single Dual 0.5% 1.0% SMD Single, Dual 1.0% DIP24 Single Dual 0.3% 0.8% SMD Single, Dual 0.8% asymmetrical 25%<>100% load 25% load step change REV.: 6/2018 5.0% 250s typ. PD-3 RP08-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) PROTECTIONS Parameter Condition Value Short Circuit Protection (SCP) continuous, automatic recovery Over Voltage Protection (OVP) 3.3Vout 5Vout Single Output 12Vout 15Vout 3.9VDC typ. 6.2VDC typ. 15VDC typ. 18VDC typ. % of Iout rated 150% typ. Over Load Protection (OLP) DIP24 Isolation Voltage I/P to O/P, I/P (O/P) to case 1.6kVDC/1 minute I/P to O/P I/P (O/P) to case 500VDC SMD Isolation Resistance 1.6kVDC/1 minute 1.0kVDC/1 minute 1G min. Isolation Capacitance 1500pF max. Insulation Grade functional Notes: Note5: This power module is not internally fused. An input line fuse must always be used Recom suggests: 24Vin=T2A; 48Vin=T1A; 110Vin=T0.5A slow blow ENVIRONMENTAL Parameter Condition Value without derating with derating Operating Temperature Range (6) -40C to +85C -40C to +105C Maximum Case Temperature +105C Temperature Coefficient 0.02%/C max. Thermal Impedance natural convection (20LFM, 0.1m/s) 20C/Watt Operating Altitude 4000m Operating Humidity non-condensing 5% - 95% RH Pullution Degree PD2 Shock MIL-STD-810F Thermal Shock MIL-STD-810F Vibration MIL-STD-810F Fire protection on railway vehicles according to EN45545-2:2013 standard MIL-HDBK-217F Bellcore-TR-NWT-000332 MTBF (7) 2832 x 103 hours 2350 x 103 hours RP08-4805SAW Derating Graph (8) Output Power [%] 100 80 60 40 20 0 -40 Notes: Note6: Note7: Note8: -20 0 20 40 60 80 100 120 85 105 Ambient Temperature [C] Converter can meet the railway T2 and TX temperature requirement BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40C (Ground Benign and controlled environment) MIL-HDBK-217F, Notice 2, Full Load, 25C, Ground Benign Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a partnumber not shown here please contact our technical support service at techsupportAT@recom-power.com www.recom-power.com REV.: 6/2018 PD-4 RP08-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) SAFETY AND CERTIFICATIONS Certificate Type (Safety) Report / File Number Information Technology Equipment, General Requirements for Safety E196683 Information Technology Equipment, General Requirements for Safety (LVD) TW1708010-001 RoHS2+ Standard UL60950-1, 2nd Edition, 2014 C22.2 No. 60950-1-07, 2nd Edition, 2014 IEC60950-1:2005, 2nd Edition +A2:2013 EN60950-1:2006 + A2:2013 RoHS-2011/65/EU + AM-2015/863 Railways Condition Railway Applications - Electrical Equipment used on rolling stock Standard / Criterion 15A100701E-C EN50155:2007 Environmental testing Part 2-1: Tests - Test A: Cold temperature: -25C, Dwell Time: 2 hours EN60068-2-1:2007 Environmental testing Part 2-2: Tests - Test B: Dry heat temperature: +70C, Dwell Time: 6 hours EN60068-2-2:2007 temperature: +25 to +55C humidity: 90% to 100%RH test Duration: 24 hours/cycle, 2 cycles EN60068-2-30:2005 Environmental testing Part 2-30: Tests - Test Db: Damp heat, cyclic (12 h + 12 h cycle) Railway applications - Fire protection on railway vehicles Part2: Requirements for fire behaviour of materials and components Fire hazard testing Part 2-11: Glowing/hot-wire based testmethods - Glow-wire flammability test method for end-products Fire hazard testing Part 11-10: Test flames - 50 W horizontal and vertical flame test methods EN45545-2:2013 glow-wire test EN60695-2-11 vertical flame test EN60695-11-10 EMC Compliance Railway Condition Railway applications - Electromagnetic compatibility Standard / Criterion EN50121-3-2:2006 Industrial, scientific and medical equipment - Radio frequency disturbance characteristics - Limits and methods of measurement ESD Electrostatic discharge immunity test Radiated, radio-frequency, electromagnetic field immunity test Fast Transient and Burst Immunity Surge Immunity Immunity to conducted disturbances, induced by radio-frequency fields EN55011 Air 2, 4,8kV, Contact 2, 4, 6kV EN61000-4-2, Criteria A 20V/m (80-1000MHz) 10V/m (1400-2100MHz) 5V/m (2100-2500MHz) EN61000-4-3, Criteria A DC Power Port: 2kV EN61000-4-4, Criteria A DC Power Port: Line-Line 0.5, 1kV DC Power Port: Line-Earth 0.5, 1.2kV EN61000-4-5, Criteria A DC Power Port 10V EN61000-4-6, Criteria A Condition Standard / Criterion EMC Compliance Multimedia and IT Electromagnetic compatibility of multimedia equipment -Emission Requirements EN55032:2015+AC:2016-07, Class B Information technology equipment - Immunity characteristics - Limits and methods of measurement ESD Electrostatic discharge immunity test EN55024:2010 + A1:2015 Air 2, 4, 8kV, Contact 2, 4, 6kV IEC61000-4-2:2008, Criteria A Radiated, radio-frequency, electromagnetic field immunity test 20V/m (80-1000MHz) IEC61000-4-3:2006+A1:2007 + A2:2010, Criteria A Fast Transient and Burst Immunity DC Power Port: 2kV IEC61000-4-4:2012, Criteria A Surge Immunity DC Power Port: 2kV IEC61000-4-5:2014, Criteria A DC Power Port 10V IEC61000-4-6:2013, Criteria A 50Hz 100A 1 minute 50Hz 1000A 1 second IEC61000-4-8:2009, Criteria A Immunity to conducted disturbances, induced by radio-frequency fields Power Magnetic Field Immunity Notes: Note9: The standard modules meet EMI Class A or Class B with external components, see filter suggestions below on next page Note10: An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5 Recom suggests Nippon chemi-con KY series 24Vin, 48Vin=220F/100V or 110Vin=150F/200V www.recom-power.com REV.: 6/2018 PD-5 C2 RP08-AW Fuse +VOUT +VIN Input C1 Series LOAD DC/DC Converter -VOUT Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) -VIN EMI Filtering Class A C3 Single Dual C2 C2 Fuse C1 LOAD C1 +VOUT +VIN Input LOAD +VOUT +VIN COM -VOUT -VOUT -VIN -VIN C3 C3 C1 C2 C3 1.0F/50V, 1210MLCC N/A 1000pF/2kV, 1206 MLCC C2 RP08-24xxS_DW Fuse RP08-24xxS_DW/SMD +VOUT 0.47F/100V, 1810MLCC COM -VOUT Input 1F/250V, 1812 MLCC +VOUT +VIN N/A 1000pF/2kV, 1206 MLCC C1 LOAD RP08-110xxS_DW RP08-110xxS_DW/SMD L1 Fuse LOAD +VIN RP08-48xxS_DW C1 RP08-48xxS_DW/SMD C3 1F/250V, 1812 MLCC -VIN C2 1000pF/2kV, 1206 MLCC LOAD MODEL Input LOAD Fuse Input -VOUT -VIN C3 EMI Filtering Class B C4 Single Dual C3 C2 C1 LOAD C1 +VOUT +VIN Input LOAD Input L1 Fuse +VOUT +VIN C2 COM -VOUT -VOUT -VIN -VIN C4 MODEL C1 C4 C3 C2 C3/C4 L1 N/A 1000pF/2kV, 1206 MLCC CMC: 325H ref.: WE 744290321 or CMC-06 1.5F/100V, 1812 MLCC 1000pF/2kV, 1206 MLCC CMC: 325H ref.: WE 744290321 or CMC-06 1000pF/2kV, 1206 MLCC CMC: 497H ref.: WE 7448013501 4.7F/50V, 1812 MLCC RP08-48xxS_DW C1 RP08-48xxS_DW/SMD 1.5F/100V, 1812 MLCC RP08-110xxS_DW RP08-110xxS_DW/SMD 1F/250V, 1812 MLCC C2 COM -VOUT -VIN LOAD +VOUT +VIN LOAD L1 RP08-24xxS_DW Fuse RP08-24xxS_DW/SMD Input LOAD L1 Fuse C3 N/A C4 DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Material Package Dimensions (LxWxH) Package Weight Type Value case base potting DIP SMD nickel coated copper non-conductive black plastic (UL94-V2) epoxy (UL94-V0) 31.8 x 20.3 x 10.2mm 32.0 x 20.3 x 11.2mm DIP SMD 18g 20g continued on next page www.recom-power.com REV.: 6/2018 PD-6 RP08-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) DIP24 Dimension Drawing (mm) Pin Connections DIP24 Pin # 20.3 10.2 31.8 2.0 14 -Vin -Vin 9 NC Com 11 NC -Vout +Vout Com 22 +Vin +Vin Recommended Footprint Details 23 +Vin +Vin O0.5 3.8 16 3 -Vout 23 22 2.54 16 14 9 11 NC = No Connection Pin Pitch Tolerance 0.25mm XX.X 0.5mm XX.XX 0.25mm Top View 2.54 23 22 Ctrl -Vin +Vout 11 Bottom View Ctrl -Vin 16 0.1 O0.8+0.15/-0 15.24 9 1 2 14 5.08 1 2 3 Dual 2.5 10 x 2.54= 25.40 8 x 2.54= 20.32 2.54 Single 1 2 3 SMD Dimension Drawing (mm) Pin Connections SMD Pin # 20.3 11.2 10.9 32.0 25.4 10.16 2.54 0.500.1 Bottom View 24 23 22 21 20 16 15 14 13 1.50 24 23 22 21 20 9 10 11 12 2 6.4 1 2 3 4 5 2.54 16 15 14 13 Dual 1 Ctrl Ctrl 2 -Vin -Vin 3 -Vin -Vin 9 NC Com 11 NC -Vout 14 +Vout +Vout 16 -Vout Com 22 +Vin +Vin 23 +Vin +Vin Others NC NC NC = No Connection Pin Pitch Tolerance 0.25mm XX.X 0.5mm XX.XX 0.25mm Top View 1 2 3 4 5 2.00 Recommended Footprint Details Single 9 10 11 12 11 x 2.54 = 27.94 www.recom-power.com REV.: 6/2018 PD-7 RP08-AW DC/DC Converter Series Specifications (measured @ Ta= 25C, nom. Vin, full load and after warm-up unless otherwise stated) PACKAGING INFORMATION Parameter Packaging Dimension (LxWxH) Packaging Quantity Type Value DIP24 SMD Tube DIP24, SMD Storage Temperature Range 255.0 x 23.0 x 19.0mm 255.0 x 32.0 x 16.0mm 7pcs -55C to +125C Storage Humidity 5% - 95% RH The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM's explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. www.recom-power.com REV.: 6/2018 PD-8