NUMBER TYPE PRODUCT SPECIFICATIONS GS-12-447 TITLE PAGE Metral RECEPTACLE F serieHM1 and NGEN versions Straight and Right Angle PRESS-FIT REVISION 1 of 9 AUTHORIZED BY Terran Huang C DATE 2012-06-11 CLASSIFICATION UNRESTRICTED 1.0 OBJECTIVE This specification defines the performance, test and reliability requirements of the Receptacle Straight and Right Angle Press-Fit product. 2.0 SCOPE This specification is applicable to the termination characteristics of the Metral RECEPTACLE, which provides a separable, interconnect for printed circuit boards. 3.0 GENERAL This document is composed of the following sections: 3.1 Paragraph Title 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 OBJECTIVE SCOPE GENERAL APPLICABLE DOCUMENTS PERFORMANCE LEVELS REQUIREMENTS ELECTRICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS ENVIRONMENTAL CONDITIONS PACKAGING Lead Free / RoHs informations All product where the part number ends in `LF' meet the European Union directives and other country regulations as described in GS-22-008. The part numbers that do not end in `LF' meet all regulations except for Pb in SnPb plating. Termination plating specification: 0.5 to 3 Nickel underlayer with 0.5 to 1.5 Pure TIN (matte) Packaging specification: see GS-14-920 PDS: Rev :C STATUS:Released Printed: Jun 13, 2012 Copyright FCI Form E-3334 Rev F GS-01-001 NUMBER TYPE PRODUCT SPECIFICATIONS GS-12-447 TITLE PAGE Metral RECEPTACLE F serieHM1 and NGEN versions Straight and Right Angle PRESS-FIT REVISION 2 of 9 AUTHORIZED BY Terran Huang C DATE 2012-06-11 CLASSIFICATION UNRESTRICTED 4.0 APPLICABLE DOCUMENTS 4.1 FCI Specifications 4.1.1 Engineering drawings: C-8626-xxxxx 4.2 4.3 4.5 Industry Product Specifications 4.2.1 IEC61076-4-104 Printed Board Connectors with Assessed Quality -Detail Specification for Two-part Modular Connectors, Basis Grid of 2mm, with Terminations on a multiple Grid of 0.5mm 4.2.2 EIA616 2 Millimeter, Two-Part Connectors for use with printed Boards and Back planes Industry Performance Standards and Procedures 4.3.1 Telcordia GR-1217-CORE Generic Requirements for separable electrical connectors Used in Telecommunications Hardware 4.3.2 EIA 364: Electrical Connector/Socket test procedures including Environmental Classifications. 4.3.3 IEC 60512 Electromechanical components for electronic equipment, Basic testing procedures and measuring methods 4.3.4 IEC 60352-5 Solderless Press-in connections General requirements, tests methods and practical guidance Others Standards and Specifications 4.5.1 4.6 PDS: Rev :C UL94-VO Flammability Tests Report 4.6.1 IEC Class 1 E91091 E93003 EA5-2705 date: 10/12/1992 (FCI CRC) date: 11/01/1993 (FCI CRC) date: 21/08/2006 (FCI DB) 4.6.2 Telcordia CO R05-019 EA-1-2766 EA-1-2767 date: 10/12/1992 (FCI LFB) date: 26/04/2002 (FCI DB) date: 26/04/2002 (FCI DB) STATUS:Released Printed: Jun 13, 2012 Copyright FCI Form E-3334 Rev F GS-01-001 NUMBER TYPE PRODUCT SPECIFICATIONS GS-12-447 TITLE PAGE Metral RECEPTACLE F serieHM1 and NGEN versions Straight and Right Angle PRESS-FIT REVISION 3 of 9 AUTHORIZED BY C DATE Terran Huang 2012-06-11 CLASSIFICATION UNRESTRICTED 5.0 PERFORMANCES LEVELS Part Numbers: HM1FxxxxxxxxH6(P) HM1SxxxxxxxxH6(P) HM1FxxxxxxxxH6(P)LF HM1SxxxxxxxxH6(P)LF or 52016-1yy , 85xxx-1yy (Specific for NGEN Straight) 52016-1yyLF , 85xxx-1yyLF These Part/Numbers meet requirements for -IEC 61076-4-104 Class 1 -Telcordia GR-1217 CENTRAL OFFICE (CO), 4 Gazes HM1 F serie 6.0 Ngen REQUIREMENTS 6.1 Material Contacts.................................. Phosphor Bronze Alloy Front housings for HM1xxxxxxxxxH6(P HM1xxxxxxxxxH6(P)LF ........Glass filled LCP Thermoplastic, UL94V0 flammability rating Or converged part Numbers colour: Natural 6.2 Rear housings or Keepers..........Glass filled LCP Thermoplastic, UL94V0 flammability rating colour: Natural Contacts Finish (Plating) The finish for applicable components shall be as specified herein or equivalent. The terminals mating areas shall be plated with either -Gold over Nickel 50u" (1.27m) minimum underplate, or -Gold over Palladium/Nickel over Nickel 50u" (1.27m) minimum underplate. -Pure TIN or TIN LEAD on Press-Fit areas over 50u" (1.27m) minimum nickel underplate PDS: Rev :C STATUS:Released Printed: Jun 13, 2012 Copyright FCI Form E-3334 Rev F GS-01-001 NUMBER TYPE GS-12-447 PRODUCT SPECIFICATIONS TITLE PAGE Metral RECEPTACLE F serieHM1 and NGEN versions Straight and Right Angle PRESS-FIT REVISION 4 of 9 AUTHORIZED BY Terran Huang C DATE 2012-06-11 CLASSIFICATION UNRESTRICTED 6.3 PCB recommended layout Receptacle for 4 row Press-fit and Straight Receptacle for 5 row Press-fit and Straight PDS: Rev :C STATUS:Released Printed: Jun 13, 2012 Copyright FCI Form E-3334 Rev F GS-01-001 NUMBER TYPE PRODUCT SPECIFICATIONS GS-12-447 TITLE PAGE Metral RECEPTACLE F serieHM1 and NGEN versions Straight and Right Angle PRESS-FIT REVISION 5 of 9 AUTHORIZED BY Terran Huang C DATE 2012-06-11 CLASSIFICATION UNRESTRICTED 7.0 ELECTRICAL CHARACTERISTICS 7.1 Low Level Contact Resistance (LLCR) The low level contact resistance shall not exceed the values shown below when measured in accordance with IEC60512 test 2a (mated with Header) -Signal contact Row A, B, C, D, E : 20 m Maximum 7.2 Insulation Resistance The insulation resistance of unmated connector between to adjacent contacts shall not be less than 5000 M (megaOhms) initially, and shall not be less than1000 M after environmental exposure .Test in accordance with IEC60512 ,test 4a 7.3 Dielectric Withstanding Voltage There shall be no evidence of arc-over, insulation breakdown, when a test voltage of 1000V rms is applied. Test methodology in accordance with IEC60512,test 4a 7.4 Pin Current Capacity 7.4.1 Nominal Current The nominal current carrying capacity shall be: -1.5A (Amperes) per signal contact -3A per power blade contact when current is applied to all contacts. Test methodology in accordance to IEC60512,test 5b 7.4.2 Maximum Current capacity The maximum current capacity shall be: -Signal contact 2 A (Amperes) at 20C / 1.5A at 70C 7.5 Creepage and Clearance distances The minimum distance for creepage and clearance is: 0.60mm 7.6 Wipping Length The wipping length in plug in direction is: 2.0mm When mating Header with Metral HEADER 7.7 Capacitance The specification requirement shall be satisfied when evaluated in accordance with FCI Test Specification BUS-03-114 and the following details: a. b. PDS: Rev :C Specification requirement 2.2 pF max. Sample test conditions Frequency 1mhz Amplitude 1volts Surrounding Contacts tied to ground STATUS:Released Printed: Jun 13, 2012 Copyright FCI Form E-3334 Rev F GS-01-001 NUMBER TYPE PRODUCT SPECIFICATIONS GS-12-447 TITLE PAGE Metral RECEPTACLE F serieHM1 and NGEN versions Straight and Right Angle PRESS-FIT REVISION 6 of 9 C AUTHORIZED BY DATE Terran Huang 2012-06-11 CLASSIFICATION UNRESTRICTED 7.8 Inductance The inductance between adjacent contacts shall be no greater than 25 nH, and between one contact and all other surrounding contacts grounded shall be no greater than 15 nH. The following details apply per BUS-03-113: a. b. a. b. 8.0 Connectors shall be mated. Measurements shall be made from tail to tail tip. Test conditions 1 ns rise time pulse (0.0V to 1.0V), with a 50 -ohm termination. Measurement equipment: Sampler/TDR/Scope equipment with a 50 Ohm reference impedance. MECHANICAL CHARACTERISTICS 8.1 Contact Retention to Housing There shall be no loosening of the contact or damage to the contact, contact displacement 0.1mm maxi when a axial force of 5N is applied to a contact Test in accordance to IEC60512,test 15a 8.2 PCB Holes definitions PRESS-FIT TERMINATION Hole : O0.7mm P.C.B HOLES DEFINITION Note 1 and 2 Drill Diameter Drilled Hole Copper Underplating TIN-LEAD holes (SnPb) Pure TIN holes (Sn) COPPER holes (OSP) FINISH HOLE - (Note 4) TIN LEAD Holes O0.85 REF (Note 3) O0.81 -0.86 25 min i/ 50 maxi 5 mini - 15 maxi Pure TIN Holes O0.85 REF (Note 3) O0.81 -0.86 25 min i/ 50 maxi COPPER OSP Holes O0.85 REF (Note 3) O0.81 -0.86 25 min i/ 50 maxi 0.8 mini - 1.2 maxi O0.65 / O0.80 O0.69 / O0.80 0.2 mini - 0.5 maxi O0.70 / O0.80 Note 1: These dimensions must be respected to secure Press-Fit Performances Note 2: According to IEC-352-5 Specification Note 3: Major requirement for Press-Fit performance Note 4: Dimensions after reflow for Pure TIN and TIN LEAD 8.3 Press-Fit Performances Insertion Force (N) -All plating types Tin Lead hole Plated Extraction Pur Tin hole Plated Force (N) Cu hole Plated (OSP) PDS: Rev :C STATUS:Released EON + SPECIFIED HOLE DIM 55 N 15 N 15 N 15 N Receptacle HM1x Str. / RA Receptacle Straight Ngen Printed: Jun 13, 2012 Copyright FCI Form E-3334 Rev F GS-01-001 NUMBER TYPE GS-12-447 PRODUCT SPECIFICATIONS TITLE PAGE Metral RECEPTACLE F serieHM1 and NGEN versions Straight and Right Angle PRESS-FIT REVISION 7 of 9 AUTHORIZED BY Terran Huang C DATE 2012-06-11 CLASSIFICATION UNRESTRICTED 9.0 ENVIRONMENTAL CONDITIONS After exposure to the following environmental conditions in accordance with the specified test procedure and/or details, the product shall show no physical damage and shall meet the electrical and mechanical requirements of sections 7.0 and 8.0 9.1 Thermal Shock Mated connectors shall be tested with cyclic variation from -55C to +125C for a minimum of 5 cycles ,30minutes at each extreme temperature,2 hours recovery time Test according to IEC60512,test 11d 9.2 Temperature life Mated connectors shall be tested at a temperature of 125C for 1000 hours Test according to IEC60512, test 9b 9.3 Moisture Resistance (Steady State Damp Heat) Mated connectors shall be tested at a temperature humidity environment of 55C and 93% R.H. for a total exposure of 56 days. Test methodology shall be in accordance with IEC 60512, test 11C. 9.4 Durability Mating / Unmating with an appropriately header connector with a minimum of 250 operations without any damages on contact area Test methodology shall be in accordance with IEC 60512, test 9a. 9.5 Vibration Mated connectors shall be tested in accordance with IEC 60512, test 6d. Test duration shall be monitored continuously during the vibration by an event detector, which is capable of detecting interruptions of one 1 microsecond or less. Frequency Range: 10 HZ - 2,000 HZ Amplitude: 200m/s2. 10 sweeping cycles per axis. Full duration per axis is 2 hours 9.6 Shocks Mated connectors shall be tested according to IEC 60512, test 6C. Connectors shall be exposed to 6 shocks in each of the 3 axis directions, for a total of 18 shocks. Continuity shall be monitored continuously during the shock by an event detector, which is capable of detecting interruptions of 1 microsecond or less. Half-Sine Excitation: 30 g's Duration: 11 ms PDS: Rev :C STATUS:Released Printed: Jun 13, 2012 Copyright FCI Form E-3334 Rev F GS-01-001 NUMBER TYPE PRODUCT SPECIFICATIONS GS-12-447 TITLE PAGE Metral RECEPTACLE F serieHM1 and NGEN versions Straight and Right Angle PRESS-FIT REVISION 8 of 9 AUTHORIZED BY Terran Huang C DATE 2012-06-11 CLASSIFICATION UNRESTRICTED 9.7 Industrial Mixed Flowing Gas (4 Gazes MFG) Durability - Standard laboratory procedure as applicable to the specific product. a. Number Cycles - 98 or 99 cycles per Table 1 b. Cycling Rate - 5 inches per minute Mated connectors shall not experience a change in low-level contact resistance (LLCR) greater than 10m at any time during the sequence. Connectors shall be tested in accordance with section 9.1.3 of Telcordia GR-1217 CORE, central office (CO) conditions Test sequence shall be a 10-day parallel mated and unmated exposure as per section 9.1.3.2 of the Telcordia GR-1217 CORE specification. Temperature shall be 30 1 Celsius with relative humidity at 70% 2%. Gas NO2 CL2 H2S SO2 Four (4) Gas Mixture Central Office Environnent 200 50 ppb 10 3 ppb 10 5 ppb 100 20 ppb Disturb - an Instron compression/tensile tester shall be used to back the fully seated receptacle from the header by 0.10mm. The sample is then removed and measurements made. Durability - Standard laboratory procedure as applicable to the specific product. a. Number Cycles - 98 or 99 cycles per Table 1 b. Cycling Rate - 5 inches per minute a. per sections 9.1.1.1 and Table 9-1 10.0 PACKAGING When suffix "P" is added in the Part/Number, the packaging is TRAY (Example HM1W5xxxxxxxH6PLF But marking on the connector is without P, (Example HM1W5xxxxxxxH6LF -The preferred packaging for Vertical Receptacle is TUBE -The preferred packaging for Right Angle Receptacle is TRAY PDS: Rev :C STATUS:Released Printed: Jun 13, 2012 Copyright FCI Form E-3334 Rev F GS-01-001 NUMBER TYPE PRODUCT SPECIFICATIONS GS-12-447 TITLE PAGE Metral RECEPTACLE F serieHM1 and NGEN versions Straight and Right Angle PRESS-FIT REVISION 9 of 9 AUTHORIZED BY Terran Huang C DATE 2012-06-11 CLASSIFICATION UNRESTRICTED REVISION RECORD REV PAGE A B All 4 C 6 PDS: Rev :C DESCRIPTION New Release Add PCB recommended layout Remove column Baby H from the table in clause 8.3 Correct IEC standard references. STATUS:Released EC # DATE LS07-0072 LS08-0131 2007-03-23 2008-05-22 V-011074 2012-06-11 Printed: Jun 13, 2012 Copyright FCI Form E-3334 Rev F GS-01-001 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI / Amphenol: HM1F43FDP000H6PLF HM1F52FDP373H6PLF HM1F53FDP000H6PLF HM1S43FER000H6PLF 85758-1301LF 85757-1101LF 85759-1101LF 85761-1120LF 85761-1121LF 85761-1122LF 85761-1123LF 85761-1201LF 857631102LF