1319038K66E000 - DELTA ELECTRONICS

MIL-PRF-39012/59H

w/AMENDMENT 1

10 December 2016

SUPERSEDING

MIL-PRF-39012/59H

14 July 2011

PERFORMANCE SPECIFICATION SHEET

CONNECTORS, RECEPTACLES, ELECTRICAL, COAXIAL, RADIO FREQUENCY,

(SERIES SMA (CABLED) – SOCKET CONTACT, JAM NUT MOUNTED CLA SS 2 )

This specification is approved for use by all Departments

and Agencies of the Department of Defense.

The requirements for acquiring the product described herein shall

consist of this specification sheet and MIL-PRF-39012.

FIGURE 1. General configuration.

AMSC N/A FSC 5935

Inches

mm

Inches

mm

.002

.003

.004

.018

.055

.065

.103

.125

0.05

0.08

0.10

0.46

1.40

1.65

2.62

3.18

.250

.279

.281

.3125

.404

.410

.505

6.35

7.09

7.14

7.94

10.41

11.68

12.83

INCH-POUND

MARKING IMPLEMENTATION DATE,

CATEGORY B, SEE TABLE VII

MIL-PRF-39012/59H

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NOTES:

1. Dim ensions are in inches. Metric equivalents are given for information only.

2. For dimension A, see tables I and V.

3. Dimension .505 inch (12.83 mm) is the largest overall diameter of the connector.

4. Wrench flats are to accommodate standard wrench opening in acc or dance w it h FED-STD-H28.

5. Dimension A defines the overall length of the connector when assembled to the cable.

6. All undimensioned pictorial configurations are for reference purposes only.

7. Unless otherwise specified, tolerance is ±.005 inch (0.13 mm).

8. Series SMA, socket contact interface, in accordance with MIL-STD-348.

FIGURE 1. General configuration – Continued.

NOTES:

1. Dimensions are in inches. Metric equivalents are given for information only.

2. Slitting of inner contact optional.

3. Chamfer is optional, if chamfer is used put on a 30° maximum.

FIGURE 2. Mating dimensions for socket termination, category D only.

Inches

mm

Inches

mm

.001

.005

.008

.015

0.03

0.13

0.20

0.38

.021

.042

.045

.139

0.53

1.07

1.14

3.53

MIL-PRF-39012/59H

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TABLE I. Das h numbers , cross-reference, and dimensions.

Dash No. 1/ @

# Applicable cable

group from MIL-PRF-

39012, appendix B

Dimensions

Inches 2/

(millimeters)

Maximum

CATEGORY A – FIELD SERVICEABLE (NO SPECIAL TOOLS REQUIRED) 3/

3006

4006

Cable group I

M17/93-RG178 4/ 5/

A

.960 (24.38)

3007

4007

Cable group II

M17/113-RG316 4/ 5/

3008

4008

Cable group IV

M17/54-RG122 4/ 5/

3009

4009

Cable group VI

M17/84-RG223 4/

M17/128-RG400 5/

M17/60-RG142 6/

3010 *

4010 *

Cable group VI

M17/111-RG303

4/ 5/

3030

4030

Cable group III

M17/152-00001 4/ 5/

See notes at end of table.

MIL-PRF-39012/59H

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TABLE I. Dash numbers, cross-reference, and dimensions – Continued.

Dash No. 1/ @

# Applicable cable

group from MIL-PRF-

39012, appendix B

Dimensions

Inches 2/

(millimeters)

Maximum

CATEGORY C – FIELD REPLACEA BLE (MIL-DTL-22520/5 CRIMP TOOL)

SEE NOTE NEXT TO APPLICABLE CABLE GROUP FOR CRIMP DIE 7/

3025

4025

Cable group I 8/

M17/93-RG178 4/ 5/

A

1.125 (28.58)

3026

4026

Cable group IIa 9/

M17/113-RG316 4/ 5/

3027

4027

Cable group IV 10/

M17/54-RG122 4/ 5/

3028

4028

Cable group VIb 11/

M17/84-RG223 4/

M17/128-RG400 5/

M17/60-RG142 6/

3029

4029

Cable group VIa 11/

M17/28-RG058 4/

M17/111-RG303 5/

CATEGORY D – FIELD REPLACEA BLE – DEFINED PIE C E PA RTS 4/ 12/

3502

4502

Cable group VIb

M17/60-RG142 4/ 6/

M17/128-RG400 5/

A

1.265 (32.13)

1/ These connectors have captivated center contacts.

2/ Dimensions are in inch es. Metric equivalents are given for information only.

3/ All corrosion resistant steel bodied connectors whic h are designed to be assembled to the outer

conductor using solder shall be gold plated in accordance with ASTM B488, type II, code C, c lass 1.27.

4/ Cable to be used when performing tests except as in note 6/.

5/ Preferred cable.

6/ Cable to be used for +200°C temperature cycling test.

7/ These connectors are assembled, using the applicable crimp tool, to the specified cables stripped as

shown on figures 3 and 4.

8/ Preferred die M22520/5-33 closure B, alternate die M22520/5-03 closure B.

9/ Preferred die M22520/5-35 closure B, alternate die M22520/5-03 closure A.

10/ Preferred die M22520/5-41 closure B, alternate die M22520/5-05 closure B or -09 clos ure A.

11/ Preferred die M22520/5-19 closure B, alternate die M22520/5/-05 closure A or -11, 57 closure A.

12/ Complete connector assembly shall consist of a body, center contact, ferrule and assembly instructions.

# The latest version of each cable shall be applicable.

* These parts are inactive for new design, new designs should procure to dash numbers X009 and X109.

These dash numbers use the same cable group (VI).

@ Connectors mate with connectors of the same material; i.e., “3XXX” series dash numbers mate only with other

“3XXX” series connectors and “4XXX” series connectors with other “4XXX” series connectors.

MIL-PRF-39012/59H

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Dash No.

Contact

No. 1/

A

(inches)

Basic

crimp tool

2/

Crimp die

or

positioner

Crimp

tensile

minimum

Color

band

Color

band

3502

4502

59-10

.041

±.001

M22520/1-

01

Solder or

M22520/1-

15

4 pounds

(17.79 N)

Red

Maroon

1/ Contact numbers are for identification purposes only.

2/ Class 2 tool may be used by OEM (see MIL-DTL-22520).

FIGURE 3. Contact and ferrule dimensions for category D only.

Inches

mm

Inches

mm

Inches

mm

.001

.002

.003

.005

.010

.015

.024

0.03

0.05

0.08

0.13

0.25

0.38

0.61

.035

.038

.041

.050

.062

.133

.153

0.89

0.97

1.04

1.27

1.57

3.38

3.89

.193

.220

.250

.326

.500

4.90

5.59

6.35

8.28

12.70

MIL-PRF-39012/59H

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Dash No.

Ferrule No.

1/

A

B

Basic crimp tool

2/

Crimp die or

positioner

M22520/5-

3502

4502

59-50

.250 ±.003

.220 ±.003

M22520/5-01

-11, -05, -57

closure A

and -19

closure B

1/ Ferrule numbers are for ide ntifi cation only.

2/ Class 2 tools may be used by OEM (see MIL-DTL-22520).

NOTES:

1. Dimensions are in inches. Metric equivalents are given for information only.

2. Crimp tensile test shall be in accordanc e with SAE-AS39029.

3. Copyright notice: All information disclosed in this specification sheet which is or may be copyrighted

is reproduced herein with the express permission of the copyright owner.

4. .003 inch maximum break.

5. Color bands shall be positioned such that no coloring material enters the inspection hole.

FIGURE 3. Contact and ferrule dimensions for category D only – Continued.

NOTES:

1. Dimensions are in inches. Metric equivalents are given for information only.

FIGURE 4. Cable stripping dimensions for field replaceable connectors.

Inches

mm

.130

.150

.271

.291

.380

.400

.530

3.30

3.81

6.88

7.39

9.65

10.16

13.46

MIL-PRF-39012/59H

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ENGINEERING DATA:

Nominal impedance: 50 ohms.

Frequency range: 0 to 12.4 GHz.

Voltage rating: The voltage rating shall be as specified in table II.

TABLE II. Voltage rating.

Cables

Voltage max. (sea level)

V rms

Voltage max. at 70,000 ft

(4.437 kPa)

V rms

Cable group I

170

45

Cable group II, IIa, III, IV

250

65

Cable group VI, VIa, VIb

335

85

Temperature rating: -65°C to +165°C.

REQUIREMENTS:

Dimensions and configuration: See figure 1 and MIL-STD-348.

Force to engage and disengage:

Longitudinal force: Not applicable.

Torque: 2 inch-pounds (.22 Nm), maximum.

Coupling proof torque: Not applicable.

Inspection conditions: For each test of threaded coupling connector where the test is performed on

mated pairs, the pairs shall be torqued to 7 to 10 inc h-pounds (9.49 to 13.56 N).

Mating characteristics: See MIL-STD-348 and figure 2 for dimensions.

Center contact (socket): Test pin see figure 5.

Oversize test pin: .0375 +.0001 inch (0.952 + 0.002 mm).

Test pin finish: 16 micro inches (0.406 µm).

Insertion depth: .030/.045 inch (0.76/1.14 mm).

Number of insertions: 3

Insertion force test:

Steel test pin diameter: .03 70 +.00 01 inch (0.940 + 0.002 mm).

Insertion depth: .050/.075 inch (1.27/1.90 mm).

MIL-PRF-39012/59H

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Test pin finish: 16 micro inches (0.406 µm).

Insertion force: 2 pounds (8.90 N) , maximum.

Withdrawal force test:

Steel test pin diameter: .0355 -.0001 inch (0.902 - 0.002 mm).

Insertion depth: .050/.075 inch (1.27/1.90 mm).

Test pin finish: 16 micro inches (0.406 µm).

Withdrawal force: 1 ounce (.28 N), minimum.

NOTES:

1. Dimensions are in inches. Metric equivalents are given for information only.

FIGURE 5. Test pin dimensions.

Hermetic seal: Not applicable.

Leakage (pressurized connectors): Not applicable.

Insulation resistance: In accordance with MIL-STD-202-302, 5,000 mega ohms minimum.

Center contact retention:

Axial force: 6 pounds (26.69 N), minimum axial force. Applicable to captivated center contacts only.

Radial torque: Not applicable.

Corrosion (salt spray): In accordance with MIL-STD-202-101.

MIL-PRF-39012/59H

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Voltage standing wave ratio (VSWR): From 500 MHz to 12.4 GHz, or approximately 80 percent of the

upper cutoff frequency of the cable, whichever is lower.

Cable group VSWR

I 1.20 + 0.025 (F) GHz

II, IIa, III, IV 1.15 + 0.02 (F) GHz

VI, VIa, VIb 1.15 + 0.01 (F) GHz

Swept frequency VSWR test setup:

Item 6: VSWR shall be less than 1.025 +.002F (F in GHz).

Item 16: VSWR shall be less than 1.025 +.002F (F in GHz).

Second step of VSWR checkout procedure – VSWR shall be less than 1.080 +.005F (F in GHz).

Group B inspection: Use step 5, long cable method.

Qualification and group C inspection: Use step 5, long cable method.

Connector durability: 500 cycles minimum at 12 cycles per minute maximum. The connector shall

meet mating characteristics and force to engage and disengage requirements.

Contact resistance: In milliohms, maximum.

Initial After environment

Center contact: 3.0 4.0

Outer contact: 2.0 Not applicable

Braid to body: .5 Not applicable

NOTE: Five milliohms are permissible on passivated steel bodied connectors.

Dielectric withs ta ndi ng volt age at sea le ve l: In accordance with MIL-STD-202-301.

Cable group V rms

I 500

II, IIa, III, IV 750

VI, VIa, VIb 1,000

Vibration, high frequency: In accordance with MIL-STD-202-204, test condition D.

Shock: In accordance with MIL-STD-202-213, test condition I.

Thermal shock: In accordance with MIL-STD-202-107, except test high temperature shall be +85°C.

High temperature shall be +200°C for connectors using +200°C cables (see tables I and V).

Moisture resistance: In accordance with MIL-STD-202-106. No measurements at high humidity.

Insulation resistance shall be at least 200 mega ohms within 5 minutes after removal from humidity.

MIL-PRF-39012/59H

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Corona leve l:

Altitude: 70,000 feet (4.437 kPa).

Cable group Volts, min.

I 125

II, IIa, III, IV 190

VI, VIa, VIb 250

RF high potential withstanding voltage:

Voltage and frequency: Tested at a frequency from 5 to 7.5 MHz.

Leakage current: Not applicable.

Cable group Volts, min.

I 335

II, IIa, III, IV 500

VI, VIa, VIb 670

Cable retention force: The cable retention force shall be in accordance with table III.

TABLE III. Cable retention force. 1/

Cable dielectric

Outer diameter

Pounds, min. (N)

Single braid

Double brai d

Inches, max. (mm)

.036 (0.91)

.067 (1.70)

.110 (2.79)

.122 (3.10)

10 (44.48)

20 (88.96)

30 (133.45)

40 (177.93)

N/A

45 (200.17)

1/ Dimensions are in inches. Metric equivalents are given for information only.

Coupling mechanism retention force: Not applicable.

MIL-PRF-39012/59H

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RF leakage: -60 dB minimum, tested at frequency between 2 and 3 GHz.

RF insertion loss: .06 √ F (GHz) dB maximum tested at 3 and 6 GHz.

Group qualification: See table IV.

Part or Identifying Number (PIN): M39012/59 (dash number from table I or “B” number from table V).

TABLE IV. Group qualification and retention testing. 1/

Group

Submission and qualification of

any of the following connectors

2/

M39012/

Qualifies the following

connectors

M39012/

I

57-X009

58-X009

59-X009

57-X006

X007

X008

X009

X010

X030

58-X006

X007

X008

X009

X010

X030

59-X006

X007

X008

X009

X010

X030

See notes at end of table.

MIL-PRF-39012/59H

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TABLE IV. Group qualification and retention testing - Continued. 1/

Group

Submission and qualification of

any of the following connectors

2/

M39012/

Qualifies the following

connectors

M39012/

II

57BX015

58BX015

59BX015

57BX011

BX012

BX013

BX014

BX015

BX016

BX017

58BX011

BX012

BX013

BX014

BX015

BX016

BX017

59BX011

BX012

BX013

BX014

BX015

BX016

BX017

III

57BX022

58BX022

59BX022

57BX018

BX019

BX020

BX021

BX022

BX023

BX024

58BX018

BX019

BX020

BX021

BX022

BX023

BX024

59BX018

BX019

BX020

BX021

BX022

BX023

BX024

See notes at end of table.

MIL-PRF-39012/59H

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TABLE IV. Group qualification and retention testing - Continued. 1/

Group

Submission and qualification of

any of the following connectors

2/

M39012/

Qualifies the following

connectors

M39012/

IV

57-X028

58-X028

59-X028

57-X025

-X026

-X027

-X028

-X029

58-X025

-X026

-X027

-X028

-X029

59-X025

-X026

-X027

-X028

-X029

V

57-X502

58-X502

59-X502

57-X502

58-X502

59-X502

1/ Individual connectors other than listed are self qualifying only.

2/ Qualification of connectors qualifies connectors of the same body material and finish only.

X Denotes material.

NOTES:

1. If a connector manufacturer produces a connector which meets all the requirements for two or more

connector PINs (within the same series), the manufacturer may receive qualification approval for two

or more connector PINs by qualifying the one connector. It is not necessary that such connectors be

in the same group. Each connector, however, must be marked with its own appropriate PIN. For

group qualification, the connectors must be of similar design.

2. For qualification retention, where more than one part is listed in a group in this column, data may be

supplied on any of those parts in order to retain qualification for those parts in the corresponding right-

hand column. The part does not necessarily have to be the part initially qualified.

MIL-PRF-39012/59H

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TABLE V. Category B – Non-Field replaceable (special tools may be required). 1/

PIN 2/ 3/

M39012/59B

Applicable cable #

M17/

Dimensions

Inches (millimeters) 7/

Maximum

3011 4/ 5/

4011 4/ 5/

93-RG178 *

169-00001 %

A

1.265 (32.13)

3012 4/ 5/

4012 4/ 5/

119-RG174

173-00001 %

113-RG316 *

173-00001 %

3013 4/ 5/

4013 4/ 5/

54-RG122 *

157-00001 %

3014 4/ 5/

4014 4/ 5/

28-RG058 *

155-00001 %

3015 4/ 5/

4015 4/ 5/

60-RG142 * @

158-00001 %

3016 4/ 5/

4016 4/ 5/

84-RG223 *

167-00001 %

3017 4/ 5/

4017 4/ 5/

111-RG303 *

170-00001 %

3018 6/

4018 6/

93-RG178 *

169-00001 %

3019 6/

4019 6/

119-RG174

173-00001 %

113-RG316 *

173-00001 %

3020 6/

4020 6/

54-RG122 *

157-00001 %

3021 6/

4021 6/

28-RG058 *

155-00001 %

3022 6/

4022 6/

60-RG142 *

@

158-00001 %

3023 6/

4023 6/

84-RG223 *

167-00001 %

3024 6/

4024 6/

111-RG303 *

170-00001 %

See notes at end of table.

NOT FOR ARMY, NAVY, OR AIR FORCE USE. FOR OEM USE ONLY

MIL-PRF-39012/59H

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TABLE V. C ate gory B – Non-Field replaceable (special tools may be required) – Continued. 1/

1/ For maintenance replacements for category B, see table VI.

2/ For cross-reference of dash number to superseded PIN or type designation, see table VII.

3/ All corrosion resistant steel bodied connectors which are designed to be assembled to the outer

conductor using solder shall be gold plated in accordance with ASTM B488, type II, code C, class

1.27.

4/ These connectors will be f urnished with non-captive center contacts by 1 January 1985.

5/ Inactive for new design.

6/ These connectors have captive center contacts.

7/ Dimensions are in inches. Metric equivalents are given for information only.

# The latest version of each cable shall be applicable.

* Cable to be used when performing tests requiring cable except as in note @.

@ Cable to be used for the +200°C thermal shock tests.

% Caution is directed to the application of this cable above 400 MHz. Attenuation is tested only at 400

MHz. SRL and power handling capabilities are not stipulated herein.

NOTE: Connectors mate with connectors of the same material only; Example: M39012/59-3001 mates

with M39012/55-3001, and M39012/59-4001 mates with M39012/55-4001.

TABLE VI. Maintenance replacements for category B.

Category B number *

Category C dash

number

Category A dash

number

Category D dash

number

BX011

BX012

BX013

BX014

BX015

BX016

BX017

BX018

BX019

BX020

BX021

BX022

BX023

BX024

X025

X026

X027

X029

X028

X029

X025

X026

X027

X029

X028

X029

X006

X007

X008

X009

X010

X006

X007

X008

X009

X010

--------

X502

--------

X502

--------

* Category B connectors are for original installation only. They will not be stocked or acquired b y t he

government.

X Denotes material.

The material of the item shall be the same material as the item being replaced. Example: 55-3011

(corrosion resistant steel) replaces 55-3025.

MIL-PRF-39012/59H

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TABLE VII . Cross reference of PIN.

M39012/59B 1/

Superseded PIN

M39012/59-

BX011

BX012

BX013

BX014

BX015

BX016

BX017

BX018

BX019

BX020

BX021

BX022

BX023

BX024

X011

X012

X013

X014

X015

X016

X017

X018

X019

X020

X021

X022

X023

X024

1/ The ‘B’ PIN is required marking for connectors manufactured after 3 April 1987. The connectors that

are in stock or distribution that were previously qualified and marked with the old PIN shall also be

considered acceptable for Government use until stock is purged. (Applies to category ‘B’ PIN changes

only; M39012 /X X BX XX X) .

The material of the item shall be the same material as the item being replaced. Example: 55-3011

(corrosion resistant steel) replaces 55-3025.

Amendment notations. The margins of this specification are marked with vertical lines to indicate

modifications generated by this amendment. This was done as a convenience only and the

Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and

contractors are cautioned to evaluate the requirements of this document based on the entire content

irrespective of the marginal notations.

Referenced documents. In addition to MIL-PRF-39012, this document references the following:

ASTM B488

MIL-STD-202-101

MIL-STD-202-106

MIL-STD-202-107

MIL-STD-202-204

MIL-STD-202-213

MIL-STD-202-301

MIL-STD-202-302

MIL-STD-348

SAE-AS39029

MIL-DTL-22520

FED-STD-H28

MIL-PRF-39012/59H

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CONCLUDING MATERIAL

Custodians: Preparing activity:

Army - CR DLA - CC

Navy - EC

Air Force - 85 (Project 5935-2016-214)

NASA - NA

DLA - CC

Revie w ac t i vit ies :

Army - AR, AT, EA, MI

Navy - AS, MC, O S, SH

Air Force - 99

NOTE: The activities listed above were interested in this document as of the date of this document.

Since organizations and responsibilities can change, you should verify the currency of the information

above using the ASSIST Online database at https://assist.dla.mil.