INCH-POUND MIL-PRF-39012/59H w/AMENDMENT 1 10 December 2016 SUPERSEDING MIL-PRF-39012/59H 14 July 2011 PERFORMANCE SPECIFICATION SHEET CONNECTORS, RECEPTACLES, ELECTRICAL, COAXIAL, RADIO FREQUENCY, (SERIES SMA (CABLED) - SOCKET CONTACT, JAM NUT MOUNTED CLASS 2) This specification is approved for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-PRF-39012. MARKING IMPLEMENTATION DATE, CATEGORY B, SEE TABLE VII Inches .002 .003 .004 .018 .055 .065 .103 .125 mm 0.05 0.08 0.10 0.46 1.40 1.65 2.62 3.18 Inches .250 .279 .281 .3125 .404 .410 .505 mm 6.35 7.09 7.14 7.94 10.41 11.68 12.83 FIGURE 1. General configuration. AMSC N/A FSC 5935 MIL-PRF-39012/59H w/AMENDMENT 1 NOTES: 1. Dimensions are in inches. Metric equivalents are given for information only. 2. For dimension A, see tables I and V. 3. Dimension .505 inch (12.83 mm) is the largest overall diameter of the connector. 4. Wrench flats are to accommodate standard wrench opening in accordance with FED-STD-H28. 5. Dimension A defines the overall length of the connector when assembled to the cable. 6. All undimensioned pictorial configurations are for reference purposes only. 7. Unless otherwise specified, tolerance is .005 inch (0.13 mm). 8. Series SMA, socket contact interface, in accordance with MIL-STD-348. FIGURE 1. General configuration - Continued. Inches .001 .005 .008 .015 mm 0.03 0.13 0.20 0.38 Inches .021 .042 .045 .139 mm 0.53 1.07 1.14 3.53 NOTES: 1. Dimensions are in inches. Metric equivalents are given for information only. 2. Slitting of inner contact optional. 3. Chamfer is optional, if chamfer is used put on a 30 maximum. FIGURE 2. Mating dimensions for socket termination, category D only. 2 MIL-PRF-39012/59H w/AMENDMENT 1 TABLE I. Dash numbers, cross-reference, and dimensions. Dash No. 1/ @ # Applicable cable Dimensions Inches 2/ group from MIL-PRF(millimeters) 39012, appendix B Maximum CATEGORY A - FIELD SERVICEABLE (NO SPECIAL TOOLS REQUIRED) 3/ 3006 4006 Cable group I M17/93-RG178 4/ 5/ 3007 4007 Cable group II M17/113-RG316 4/ 5/ 3008 4008 Cable group IV A M17/54-RG122 4/ 5/ 3009 4009 Cable group VI M17/84-RG223 4/ M17/128-RG400 5/ M17/60-RG142 6/ 3010 * 4010 * Cable group VI M17/111-RG303 4/ 5/ 3030 4030 Cable group III M17/152-00001 4/ 5/ See notes at end of table. 3 .960 (24.38) MIL-PRF-39012/59H w/AMENDMENT 1 TABLE I. Dash numbers, cross-reference, and dimensions - Continued. Dash No. 1/ @ # Applicable cable Dimensions Inches 2/ group from MIL-PRF(millimeters) 39012, appendix B Maximum CATEGORY C - FIELD REPLACEABLE (MIL-DTL-22520/5 CRIMP TOOL) SEE NOTE NEXT TO APPLICABLE CABLE GROUP FOR CRIMP DIE 7/ 3025 Cable group I 8/ 4025 M17/93-RG178 4/ 5/ 3026 Cable group IIa 9/ 4026 M17/113-RG316 4/ 5/ 3027 Cable group IV 10/ 4027 M17/54-RG122 4/ 5/ A 1.125 (28.58) Cable group VIb 11/ 3028 M17/84-RG223 4/ 4028 M17/128-RG400 5/ M17/60-RG142 6/ Cable group VIa 11/ 3029 M17/28-RG058 4/ 4029 M17/111-RG303 5/ CATEGORY D - FIELD REPLACEABLE - DEFINED PIECE PARTS 4/ 12/ Cable group VIb 3502 M17/60-RG142 4/ 6/ 4502 A 1.265 (32.13) M17/128-RG400 5/ 1/ 2/ 3/ These connectors have captivated center contacts. Dimensions are in inches. Metric equivalents are given for information only. All corrosion resistant steel bodied connectors which are designed to be assembled to the outer conductor using solder shall be gold plated in accordance with ASTM B488, type II, code C, class 1.27. 4/ Cable to be used when performing tests except as in note 6/. 5/ Preferred cable. 6/ Cable to be used for +200C temperature cycling test. 7/ These connectors are assembled, using the applicable crimp tool, to the specified cables stripped as shown on figures 3 and 4. 8/ Preferred die M22520/5-33 closure B, alternate die M22520/5-03 closure B. 9/ Preferred die M22520/5-35 closure B, alternate die M22520/5-03 closure A. 10/ Preferred die M22520/5-41 closure B, alternate die M22520/5-05 closure B or -09 closure A. 11/ Preferred die M22520/5-19 closure B, alternate die M22520/5/-05 closure A or -11, 57 closure A. 12/ Complete connector assembly shall consist of a body, center contact, ferrule and assembly instructions. # The latest version of each cable shall be applicable. * These parts are inactive for new design, new designs should procure to dash numbers X009 and X109. These dash numbers use the same cable group (VI). @ Connectors mate with connectors of the same material; i.e., "3XXX" series dash numbers mate only with other "3XXX" series connectors and "4XXX" series connectors with other "4XXX" series connectors. 4 MIL-PRF-39012/59H w/AMENDMENT 1 Inches .001 .002 .003 .005 .010 .015 .024 Dash No. A (inches) Inches .035 .038 .041 .050 .062 .133 .153 mm 0.89 0.97 1.04 1.27 1.57 3.38 3.89 Basic crimp tool 2/ Inches .193 .220 .250 .326 .500 mm 4.90 5.59 6.35 8.28 12.70 Crimp die or positioner Crimp tensile minimum M22520/1Solder or .041 01 M22520/1.001 15 1/ Contact numbers are for identification purposes only. 2/ Class 2 tool may be used by OEM (see MIL-DTL-22520). 4 pounds (17.79 N) 3502 4502 Contact No. 1/ mm 0.03 0.05 0.08 0.13 0.25 0.38 0.61 59-10 Color band Color band Red Maroon FIGURE 3. Contact and ferrule dimensions for category D only. 5 MIL-PRF-39012/59H w/AMENDMENT 1 Dash No. 3502 4502 Ferrule No. 1/ A B Basic crimp tool 2/ 59-50 .250 .003 .220 .003 M22520/5-01 Crimp die or positioner M22520/5-11, -05, -57 closure A and -19 closure B 1/ Ferrule numbers are for identification only. 2/ Class 2 tools may be used by OEM (see MIL-DTL-22520). NOTES: 1. Dimensions are in inches. Metric equivalents are given for information only. 2. Crimp tensile test shall be in accordance with SAE-AS39029. 3. Copyright notice: All information disclosed in this specification sheet which is or may be copyrighted is reproduced herein with the express permission of the copyright owner. 4. .003 inch maximum break. 5. Color bands shall be positioned such that no coloring material enters the inspection hole. FIGURE 3. Contact and ferrule dimensions for category D only - Continued. Inches .130 .150 .271 .291 .380 .400 .530 mm 3.30 3.81 6.88 7.39 9.65 10.16 13.46 NOTES: 1. Dimensions are in inches. Metric equivalents are given for information only. FIGURE 4. Cable stripping dimensions for field replaceable connectors. 6 MIL-PRF-39012/59H w/AMENDMENT 1 ENGINEERING DATA: Nominal impedance: 50 ohms. Frequency range: 0 to 12.4 GHz. Voltage rating: The voltage rating shall be as specified in table II. TABLE II. Voltage rating. Cables Voltage max. (sea level) V rms Cable group I Cable group II, IIa, III, IV Cable group VI, VIa, VIb 170 250 335 Voltage max. at 70,000 ft (4.437 kPa) V rms 45 65 85 Temperature rating: -65C to +165C. REQUIREMENTS: Dimensions and configuration: See figure 1 and MIL-STD-348. Force to engage and disengage: Longitudinal force: Not applicable. Torque: 2 inch-pounds (.22 Nm), maximum. Coupling proof torque: Not applicable. Inspection conditions: For each test of threaded coupling connector where the test is performed on mated pairs, the pairs shall be torqued to 7 to 10 inch-pounds (9.49 to 13.56 N). Mating characteristics: See MIL-STD-348 and figure 2 for dimensions. Center contact (socket): Test pin see figure 5. Oversize test pin: .0375 +.0001 inch (0.952 + 0.002 mm). Test pin finish: 16 micro inches (0.406 m). Insertion depth: .030/.045 inch (0.76/1.14 mm). Number of insertions: 3 Insertion force test: Steel test pin diameter: .0370 +.0001 inch (0.940 + 0.002 mm). Insertion depth: .050/.075 inch (1.27/1.90 mm). 7 MIL-PRF-39012/59H w/AMENDMENT 1 Test pin finish: 16 micro inches (0.406 m). Insertion force: 2 pounds (8.90 N), maximum. Withdrawal force test: Steel test pin diameter: .0355 -.0001 inch (0.902 - 0.002 mm). Insertion depth: .050/.075 inch (1.27/1.90 mm). Test pin finish: 16 micro inches (0.406 m). Withdrawal force: 1 ounce (.28 N), minimum. NOTES: 1. Dimensions are in inches. Metric equivalents are given for information only. FIGURE 5. Test pin dimensions. Hermetic seal: Not applicable. Leakage (pressurized connectors): Not applicable. Insulation resistance: In accordance with MIL-STD-202-302, 5,000 mega ohms minimum. Center contact retention: Axial force: 6 pounds (26.69 N), minimum axial force. Applicable to captivated center contacts only. Radial torque: Not applicable. Corrosion (salt spray): In accordance with MIL-STD-202-101. 8 MIL-PRF-39012/59H w/AMENDMENT 1 Voltage standing wave ratio (VSWR): From 500 MHz to 12.4 GHz, or approximately 80 percent of the upper cutoff frequency of the cable, whichever is lower. Cable group VSWR I II, IIa, III, IV VI, VIa, VIb 1.20 + 0.025 (F) GHz 1.15 + 0.02 (F) GHz 1.15 + 0.01 (F) GHz Swept frequency VSWR test setup: Item 6: VSWR shall be less than 1.025 +.002F (F in GHz). Item 16: VSWR shall be less than 1.025 +.002F (F in GHz). Second step of VSWR checkout procedure - VSWR shall be less than 1.080 +.005F (F in GHz). Group B inspection: Use step 5, long cable method. Qualification and group C inspection: Use step 5, long cable method. Connector durability: 500 cycles minimum at 12 cycles per minute maximum. The connector shall meet mating characteristics and force to engage and disengage requirements. Contact resistance: In milliohms, maximum. Center contact: Outer contact: Braid to body: Initial After environment 3.0 2.0 .5 4.0 Not applicable Not applicable NOTE: Five milliohms are permissible on passivated steel bodied connectors. Dielectric withstanding voltage at sea level: In accordance with MIL-STD-202-301. Cable group V rms I II, IIa, III, IV VI, VIa, VIb 500 750 1,000 Vibration, high frequency: In accordance with MIL-STD-202-204, test condition D. Shock: In accordance with MIL-STD-202-213, test condition I. Thermal shock: In accordance with MIL-STD-202-107, except test high temperature shall be +85C. High temperature shall be +200C for connectors using +200C cables (see tables I and V). Moisture resistance: In accordance with MIL-STD-202-106. No measurements at high humidity. Insulation resistance shall be at least 200 mega ohms within 5 minutes after removal from humidity. 9 MIL-PRF-39012/59H w/AMENDMENT 1 Corona level: Altitude: 70,000 feet (4.437 kPa). Cable group Volts, min. I II, IIa, III, IV VI, VIa, VIb 125 190 250 RF high potential withstanding voltage: Voltage and frequency: Tested at a frequency from 5 to 7.5 MHz. Leakage current: Not applicable. Cable group Volts, min. I II, IIa, III, IV VI, VIa, VIb 335 500 670 Cable retention force: The cable retention force shall be in accordance with table III. TABLE III. Cable retention force. 1/ Cable dielectric Outer diameter Inches, max. (mm) Pounds, min. (N) Single braid Double braid .036 (0.91) 10 (44.48) N/A .067 (1.70) 20 (88.96) N/A .110 (2.79) 30 (133.45) N/A .122 (3.10) 40 (177.93) 45 (200.17) 1/ Dimensions are in inches. Metric equivalents are given for information only. Coupling mechanism retention force: Not applicable. 10 MIL-PRF-39012/59H w/AMENDMENT 1 RF leakage: -60 dB minimum, tested at frequency between 2 and 3 GHz. RF insertion loss: .06 F (GHz) dB maximum tested at 3 and 6 GHz. Group qualification: See table IV. Part or Identifying Number (PIN): M39012/59 (dash number from table I or "B" number from table V). TABLE IV. Group qualification and retention testing. 1/ Group I Submission and qualification of any of the following connectors 2/ M39012/ 57-X009 58-X009 59-X009 See notes at end of table. 11 Qualifies the following connectors M39012/ 57-X006 X007 X008 X009 X010 X030 58-X006 X007 X008 X009 X010 X030 59-X006 X007 X008 X009 X010 X030 MIL-PRF-39012/59H w/AMENDMENT 1 TABLE IV. Group qualification and retention testing - Continued. 1/ Group II III Submission and qualification of any of the following connectors 2/ M39012/ 57BX015 58BX015 59BX015 57BX022 58BX022 59BX022 See notes at end of table. 12 Qualifies the following connectors M39012/ 57BX011 BX012 BX013 BX014 BX015 BX016 BX017 58BX011 BX012 BX013 BX014 BX015 BX016 BX017 59BX011 BX012 BX013 BX014 BX015 BX016 BX017 57BX018 BX019 BX020 BX021 BX022 BX023 BX024 58BX018 BX019 BX020 BX021 BX022 BX023 BX024 59BX018 BX019 BX020 BX021 BX022 BX023 BX024 MIL-PRF-39012/59H w/AMENDMENT 1 TABLE IV. Group qualification and retention testing - Continued. 1/ Group IV V Submission and qualification of any of the following connectors 2/ M39012/ 57-X028 58-X028 59-X028 57-X502 58-X502 59-X502 Qualifies the following connectors M39012/ 57-X025 -X026 -X027 -X028 -X029 58-X025 -X026 -X027 -X028 -X029 59-X025 -X026 -X027 -X028 -X029 57-X502 58-X502 59-X502 1/ Individual connectors other than listed are self qualifying only. 2/ Qualification of connectors qualifies connectors of the same body material and finish only. X Denotes material. NOTES: 1. If a connector manufacturer produces a connector which meets all the requirements for two or more connector PINs (within the same series), the manufacturer may receive qualification approval for two or more connector PINs by qualifying the one connector. It is not necessary that such connectors be in the same group. Each connector, however, must be marked with its own appropriate PIN. For group qualification, the connectors must be of similar design. 2. For qualification retention, where more than one part is listed in a group in this column, data may be supplied on any of those parts in order to retain qualification for those parts in the corresponding righthand column. The part does not necessarily have to be the part initially qualified. 13 MIL-PRF-39012/59H w/AMENDMENT 1 TABLE V. Category B - Non-Field replaceable (special tools may be required). 1/ NOT FOR ARMY, NAVY, OR AIR FORCE USE. FOR OEM USE ONLY PIN 2/ 3/ M39012/59B 3011 4/ 5/ 4011 4/ 5/ 3012 4/ 5/ 4012 4/ 5/ 3013 4/ 5/ 4013 4/ 5/ 3014 4/ 5/ 4014 4/ 5/ 3015 4/ 5/ 4015 4/ 5/ 3016 4/ 5/ 4016 4/ 5/ 3017 4/ 5/ 4017 4/ 5/ 3018 6/ 4018 6/ 3019 6/ 4019 6/ 3020 6/ 4020 6/ 3021 6/ 4021 6/ 3022 6/ 4022 6/ 3023 6/ 4023 6/ 3024 6/ 4024 6/ See notes at end of table. Applicable cable # M17/ 93-RG178 * 169-00001 % 119-RG174 173-00001 % 113-RG316 * 173-00001 % 54-RG122 * 157-00001 % 28-RG058 * 155-00001 % 60-RG142 * @ 158-00001 % 84-RG223 * 167-00001 % 111-RG303 * 170-00001 % 93-RG178 * 169-00001 % 119-RG174 173-00001 % 113-RG316 * 173-00001 % 54-RG122 * 157-00001 % 28-RG058 * 155-00001 % 60-RG142 * @ 158-00001 % 84-RG223 * 167-00001 % 111-RG303 * 170-00001 % 14 Dimensions Inches (millimeters) 7/ Maximum A 1.265 (32.13) MIL-PRF-39012/59H w/AMENDMENT 1 TABLE V. Category B - Non-Field replaceable (special tools may be required) - Continued. 1/ 1/ For maintenance replacements for category B, see table VI. 2/ For cross-reference of dash number to superseded PIN or type designation, see table VII. 3/ All corrosion resistant steel bodied connectors which are designed to be assembled to the outer conductor using solder shall be gold plated in accordance with ASTM B488, type II, code C, class 1.27. 4/ These connectors will be furnished with non-captive center contacts by 1 January 1985. 5/ Inactive for new design. 6/ These connectors have captive center contacts. 7/ Dimensions are in inches. Metric equivalents are given for information only. # The latest version of each cable shall be applicable. * Cable to be used when performing tests requiring cable except as in note @. @ Cable to be used for the +200C thermal shock tests. % Caution is directed to the application of this cable above 400 MHz. Attenuation is tested only at 400 MHz. SRL and power handling capabilities are not stipulated herein. NOTE: Connectors mate with connectors of the same material only; Example: M39012/59-3001 mates with M39012/55-3001, and M39012/59-4001 mates with M39012/55-4001. TABLE VI. Maintenance replacements for category B. Category B number * BX011 BX012 BX013 BX014 BX015 BX016 BX017 BX018 BX019 BX020 BX021 BX022 BX023 BX024 Category C dash number X025 X026 X027 X029 X028 X028 X029 X025 X026 X027 X029 X028 X028 X029 Category A dash number X006 X007 X008 X009 X009 X009 X010 X006 X007 X008 X009 X009 X009 X010 Category D dash number ----------------------------X502 ------------------------------------------X502 --------------- * Category B connectors are for original installation only. They will not be stocked or acquired by the government. X Denotes material. The material of the item shall be the same material as the item being replaced. Example: 55-3011 (corrosion resistant steel) replaces 55-3025. 15 MIL-PRF-39012/59H w/AMENDMENT 1 TABLE VII. Cross reference of PIN. PIN M39012/59B 1/ BX011 BX012 BX013 BX014 BX015 BX016 BX017 BX018 BX019 BX020 BX021 BX022 BX023 BX024 Superseded PIN M39012/59X011 X012 X013 X014 X015 X016 X017 X018 X019 X020 X021 X022 X023 X024 1/ The `B' PIN is required marking for connectors manufactured after 3 April 1987. The connectors that are in stock or distribution that were previously qualified and marked with the old PIN shall also be considered acceptable for Government use until stock is purged. (Applies to category `B' PIN changes only; M39012/XXBXXXX). The material of the item shall be the same material as the item being replaced. Example: 55-3011 (corrosion resistant steel) replaces 55-3025. Amendment notations. The margins of this specification are marked with vertical lines to indicate modifications generated by this amendment. This was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cautioned to evaluate the requirements of this document based on the entire content irrespective of the marginal notations. Referenced documents. In addition to MIL-PRF-39012, this document references the following: ASTM B488 MIL-STD-202-101 MIL-STD-202-106 MIL-STD-202-107 MIL-STD-202-204 MIL-STD-202-213 MIL-STD-202-301 MIL-STD-202-302 MIL-STD-348 SAE-AS39029 MIL-DTL-22520 FED-STD-H28 16 MIL-PRF-39012/59H w/AMENDMENT 1 CONCLUDING MATERIAL Custodians: Army - CR Navy - EC Air Force - 85 NASA - NA DLA - CC Preparing activity: DLA - CC (Project 5935-2016-214) Review activities: Army - AR, AT, EA, MI Navy - AS, MC, OS, SH Air Force - 99 NOTE: The activities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https://assist.dla.mil. 17