Precision Pin and Socket Contacts Catalog 65910
Revised 1-03
9
Dimensions are in inches and Dimensions are shown for Technical Support
millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425
specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514
are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com
Signal Contacts
Material
Contact Body—Brass or phosphor bronze
Retention Spring —Stainless steel
Finish
See chart.
Related Product Data
Application Tooling —Pages 29, 30
Technical Documents
114-10004 Application Specification
108-10042 Product Specification
Type III+, Crimp, Snap-In
Pin
Socket
[.0625+.0010
–.0020
[1.588+0.025]
–0.051 Dia.
Max.
Dia.
Pin Body Spring, Stainless Steel Spring,
Stainless Steel
Ferrule, Brass,
Nickel Flash
.530±.010
[13.46±0.25]
.113
[2.87]
.390
[9.91] Min.
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡
Wire Size Ins. Contact Strip Form Loose Piece Tooling Part No.
Range Dia. Finish Contact No. Contact No. Loose Piece Strip Form
AWG mm2Range Pin Socket Pin Socket Hand Tool A p p l i c a t o r s
.015-.030 Gold/Nickel2788085-3 788088-2 — — 567867-1***
30-28 0.05-0.09 0.38-0.76 Sel. Gold/Nickel3788085-1 788088-1 788085-4 788088-3 90716-1 or 567947-1***
or 680602-□***
Bright Tin-Lead 66425-6 66424-6 — —
.040-.0601Gold/Nickel266425-7 66424-7 66429-3 66428-3 91515-16466598-□***
30-26 0.05-0.15 1.02-1.52 Sel. Gold/Nickel366425-8 66424-8 66429-4 66428-4
.014-.0301Gold/Nickel266393-7 66394-7 — —
0.36-0.76 Sel. Gold/Nickel366393-8 66394-8 66406-4 66405-4 90225-26466585-3***
Bright Tin-Lead 66106-6 66108-6 66107-2 66109-2 91515-16466321-□***
26-24 0.12-0.2 .035-.0551Gold/Nickel266106-7 66108-7 66107-3 66109-3 or or
0.89-1.40 Sel. Gold/Nickel366106-8 66108-8 66107-4 66109-4 58495-1* 466908-2***
Sel. Gold/Nickel4— 66108-1 — 66109-1
Bright Tin-Lead 66102-7 66104-7 66103-2 66105-2
91515-16466323-□***
2-66104-5 —
.040-.0801Gold/Nickel266102-8 66104-8 66103-3 66105-3 or or
1.02-2.03 Sel. Gold/Nickel366102-9 66104-9 66103-4 66105-4 58495-1* 466907-2***
2-66102-2 2-66104-3 1-66103-2 1-66105-3
Sel. Gold/Nickel4— 66104-1 — 66105-1
24-20 0.2-0.6 .060-.1205Bright Tin-Lead 66564-6 66563-6 66566-2 66565-2 466383-4***
1.52-3.05 Sel. Gold/Nickel366564-8 66563-8 66566-4 66565-4 91542-16or 466979-1***
Sel. Gold/Nickel466564-1 — 66566-1 — or 567363-□***
Bright Tin-Lead 66332-5 66331-5 66400-1 66399-1 91523-16466324-□***
.080-.1001Gold/Nickel266332-7 66331-7 66400-3 66399-3 or or
2.03-2.54 Sel. Gold/Nickel366332-8 66331-8 66400-4 66399-4 90225-26466942-1***
Sel. Gold/Nickel4— 66331-2 — 66399-2
66098-2S
Bright Tin-Lead 66098-7 66100-7 66099-2 66101-2 91505-16or 466325-□***
18-16 0.8-1.4 .080-.1001Gold/Nickel266098-8 66100-8 66099-3 66101-3 91523-16or or
2.03-2.54 Sel. Gold/Nickel366098-9 66100-9 66099-4 66101-4 58495-1* 466906-1***
Sel. Gold/Nickel466098-6 — 66099-1 —
66359-6 66358-6 66361-2 66360-2
Bright Tin-Lead 1-66358-2 466326-□***
.080-.10011-66359-1 1-66358-4 66361-7 66360-7
Gold/Nickel266359-9 66358-9 66361-3 66360-3 91519-16or
2.03-2.54 Sel. Gold/Nickel31-66359-0 1-66358-0 66361-4 66360-4 466923-2***
18-14 0.8-2.0 1-66359-2 1-66358-3 66361-8 66360-8
Sel. Gold/Nickel4— 66358-1 — 66360-1
.110-.1505Bright Tin-Lead 66597-1 66598-1 66602-1 66601-1 466958-1***
66598-7 91521-16or
2.79-3.81 Sel. Gold/Nickel366597-2 66598-2 66602-2 66601-2 567364-□***
1Overall insulation crimp diameter, including crimp barrel,
must not exceed .125 [3.18].
2.000015 [0.00038] gold in the mating area over .000050
[0.00127] min. nickel.
3.000030 [0.00076] gold in the mating area, with gold flash
on remainder, over .000050 [0.00127] min. nickel.
4.000030 [0.00076] gold in the mating area, with gold gradi-
ent on remainder, over .000050 [0.00127] min. nickel.
5Contacts can only be used in Metrimate and CPC
Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M,
23-22M), and VDE connectors.
6
To use with the 626 Pneumatic Tool System: remove the
crimping head from the Straight Action Hand Tool (SAHT)
Assembly, order SAHT Adapter Part No. (Call Technical
Support at 800-522-6752), Adapter Holder Part No.
356304-1 (with ratchet) or 189928-1 (without), and Power
Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot
actuated).
S
Standard reeling of strip form contacts.
*Commercial PRO-CRIMPER II hand tool for field repair
only. Note: Die Set can be adapted for use with the 626
Pneumatic Tool System.
‡Single contact, free-air test current is not to be construed
as contact rating current. Use only for testing. Refer to
contact current carrying capability information on page 3.
Insertion Tool Part No. 91002-1 (for insulation diameters
.070 [1.78] or less), No. 200893-2 (for insulation diameters
.090 [2.29] max.).
Extraction Tool Part No. 305183.
(Instruction Sheet 408-1216)
***Call Technical Support at 1-800-522-6752 for Automatic
Machine Applicator Part Numbers.
Socket
Pin
Precision Pin and Socket Contacts Catalog 65910
Revised 1-03
10
Dimensions are in inches and Dimensions are shown for Technical Support
millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425
specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514
are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com
Material
Contact Body and Tab —Brass
Retention Spring —Stainless steel
Finish
See chart on Page 11.
Pin
Solder-Type
(with Preformed Wire
Barrel/Insulation Support)
Socket
Socket
Type III+, Solder Versions Spring, Stainless Steel
Localized Plate Area
Pin Body, Brass
1.085
[27.56] Max.
.825
[20.96] Max.
3.90
[9.91] Min.
.200
[5.08]
Min.
.0625+.0010
.0625–.0020
[1.588+.0254]Dia.
[1.588–.0508]
.530±.010
[13.46±0.25]
Signal Contacts (Continued)
Type III+, Crimp, Snap-In
Contact Size —16
Pin Diameter —.062 [1.57]
Material and Finish
Contact Body—Copper alloy, plated
tin or gold
Spring—Stainless steel
Wire Size Range Ins. Grounding Pin Part No. Strip Form Loose Piece
Dia. Contact Applicator Hand Tool
[mm2] AWG Range1Finish Strip Form Loose Piece Part No. Part No.
.035-.055 Tin-Lead 164159-3 164162-1 —91515-13or
0.12-0.2 26-24 0.89-1.4 Sel. Gold/Nickel2164159-4 164162-2 58495-1*
.045-.070 Bright Tin-Lead 164160-3 164163-1 466323-□*** 91515-13or
0.2-0.6 24-20 1.14-1.78 or 91505-13or
Sel. Gold/Nickel2164160-4 164163-2 466907-2*** 58495-1*
.078-.098 Tin-Lead 164161-3 164164-1 466741-□*** 91523-13or
0.8-1.4 18-16 1.98-2.49 or 91505-13or
Sel. Gold/Nickel2164161-4 164164-2 680114-3*** 58495-1*
1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].
2Gold flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area.
3To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call
Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuat-
ed) or 189722-1 (foot actuated).
*Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.
***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers.
Extraction Tool Part No. 725840-1
Grounding Pin
(make first - break last)
Related Product Data
Application Tooling —Pages 29, 30
Technical Documents —Page 4
Pin
