SynJet(R) Spotlight Solutions Philips Fortimo - October 2010 SynJet(R) Spotlight Solutions for Philips Fortimo SynJet(R) Cooling Solutions Overview Applications - modules and conditions Fixture design recommendations - basics Part numbers and descriptions [2] Spotlight Cooling Solutions Overview SynJet(R) Spotlight Cooler SynJet solutions for recessed downlights and tracklights 800 to 2000 lumens [4] SynJet(R) Spotlight Solutions Highly reliable even in extreme conditions - Outlast the LEDs and Drivers with a rated lifetime of 100k hours Smaller heatsinks - Enables the smallest heatsinks for aesthetic fixture design with solutions as small as 75mm in diameter Low energy consumption - Consume very little energy using as little as 0.3W not impact the LED energy saving value proposition Quiet operation - Near silent solutions for all lumen and wattage packages [5] SynJet(R) Spotlight Solutions - Designed for LEDs Long life [6] Outlast the LEDs and Drivers with a rated lifetime of 100k hours Any application in any ambient Rated from -40C up to 70C ambient temperatures Withstands dust and environmental buildup Dust accumulation does not impact airflow or cooling effectiveness and the cooler can clear dust from nozzles and heatsink because of pulsating air flow, acts like scrubber, which maintains thermal performance over time Designed for unexpected hot, cold, and damp conditions Immune to thermal cycling, tested from -40C to 105C and in hot humid environments 85C/85% r.h., Cooler will thrive during HVAC outages or the most extreme applications keeping your LEDs cool in unpredictable scenarios Bump and vibration resistant for maintenance and wear and tear Immune to vibrations, external bumps, and vibrations in all three directions, so no impact when redirecting tracklights, bumping during use, or maintenance of ceiling and lighting SynJet(R) Spotlight Cooler Solutions for Philips Fortimo [7] SynJet ZFlow 65 Cooler and Spotlight Cooler 21W SynJet ZFlow 75 Cooler and Spotlight Cooler 31W SynJet ZFlow 75 Cooler and Spotlight Cooler 34W SynJet ZFlow 75 Cooler and Spotlight Cooler 38W LED Module Lumens (Approx.) ~1000 ~2000 ~2000 ~2000 Thermal Wattage Cooled (Approx.) 21W 31W 34W 38W Heatsink Diameter 75mm 75mm 87mm 100m SynJet(R) ZFlow 65 Cooler Available with 12V input, in Level Select. - Level Select - hardwired selection of operating sound level and thermal performance SynJet ZFlow 65 Cooler Level Select SPL1 (dBA) 32 TDP2 (W) 21 Standard Performance SPL1 (dBA) 22 TDP2 (W) 17 Silent Performance SPL1 (dBA) 18 TDP2 (W) 13 High Performance [8] Spotlight Cooler 21W 1 SPL - Sound Pressure Level is measured at 1 meter distance per ISO 7779. 2 TDP - Thermal Design Power is based on a 30C temperature rise of heat sink mounting surface above ambient temperature around cooler. SynJet(R) ZFlow 75 Cooler Available with12V input, and Level Select or PWM. - Level Select - hardwired selection of operating sound level and thermal performance - PWM - pulse width modulation control of sound level and thermal performance, requires controller SynJet ZFlow 75 Cooler Level Select High Performance Mid Performance Standard Performance Spotlight Cooler 31W Spotlight Cooler 34W Spotlight Cooler 38W SPL1 (dBA) 28 28 28 TDP2 (W) 31 34 38 SPL1 (dBA) 25 25 25 TDP2 (W) 27 30 33 SPL1 (dBA) 22 22 22 TDP2 (W) 22 26 31 Spotlight Cooler 31W Spotlight Cooler 34W Spotlight Cooler 38W SPL1 (dBA) 28 28 28 TDP2 (W) 31 34 38 PWM PWM (@100%) [9] 1 SPL - Sound Pressure Level is measured at 1 meter distance per ISO 7779. 2 TDP - Thermal Design Power is based on a 30C temperature rise of heat sink mounting surface above ambient temperature around cooler. Applications Philips Fortimo Modules and Conditions SynJet(R) Spotlight Cooling Solution - Selection Guide Open Plenum or Ventilated Tracklight up to 35C Ambient SynJet(R) ZFlow 65 Cooler and Spotlight Cooler 21W Heatsink Diameter LED Module Philips SLM [11] Lumen Output 1100 75 mm Silent (18 dBA) Standard (22 dBA) High Performance (28 dBA) SynJet(R) Spotlight Cooling Solution - Selection Guide Open Plenum or Ventilated Tracklight up to 30C Ambient SynJet(R) ZFlow 75 Cooler and Spotlight Cooler 31W SynJet(R) ZFlow 75 Cooler and Spotlight Cooler 34W SynJet(R) ZFlow 75 Cooler and Spotlight Cooler 38W 75 mm 87 mm 100 mm Heatsink Diameter LED Module Lumen Output Philips SLM 1100 2000 [12] Standard (22 dBA) Mid (25 dBA) High (28 dBA) Standard (22 dBA) Mid (25 dBA) High (28 dBA) Standard (22 dBA) Mid (25 dBA) High (28 dBA) SynJet(R) Spotlight Cooling Solution - Selection Guide Open Plenum or Ventilated Tracklight up to 35C Ambient SynJet(R) ZFlow 75 Cooler and Spotlight Cooler 31W SynJet(R) ZFlow 75 Cooler and Spotlight Cooler 34W SynJet(R) ZFlow 75 Cooler and Spotlight Cooler 38W 75 mm 87 mm 100 mm Heatsink Diameter LED Module Lumen Output Philips SLM 1100 2000 [13] Standard (22 dBA) Mid (25 dBA) High (28 dBA) Standard (22 dBA) Mid (25 dBA) High (28 dBA) Standard (22 dBA) Mid (25 dBA) High (28 dBA) SynJet(R) Power Supply Options LED Drivers with integrated 12V power supply for SynJet(R) Coolers are available from Philips [14] Fixture Design Thermal Recommendation - Basics SynJet(R) Airflow Basics Intake Air Nozzles Exhaust Air Exhaust Air Section View [16] Intake Air Fixture Design Considerations - Basics The following threeslides provide basic considerations when designing a SynJet Spot Cooling Module into an enclosure. It is critical to design the enclosure for minimal impact on system airflow: - Inlet ventilation openings The SynJet nozzles are both intake and exhaust openings, so the enclosure needs to be designed to have openings or air plenum around the nozzles to sufficiently pull in cool fresh air into the heat sink - Exhaust ventilation openings [17] The exhaust air from the heat sink needs to be able to exit out of the enclosure, otherwise the air will remain trapped within the enclosure and will heat up. The SynJet will move the heated air out and pull in fresh cool air if the exhaust ventilation openings are present and optimized Confidential Fixture Design Considerations - Basics The following threeslides provide basic considerations when designing a SynJet Spot Cooling Module into an enclosure. It is critical to design the enclosure for minimal impact on system airflow: - Ventilation design Depends on many variables such as ambient temperature, acoustics, LED module being cooled, so to get an optimized design can take a few iterations to properly size the openings - Room temperature and local temperature within the enclosure [18] The ambient temperature around the enclosure (Troom) is critical to deciding which thermal solution should be considered as the starting point for the design and the temperature within the enclosure (Tlocal) will determine how well the system is ventilated and will impact the LED module temperature Confidential SynJet(R) Airflow Basics - Enclosure Guidelines Inlet Vents Intake Air Troom Tlocal LED Module Exhaust Vents * Inlet vents can either be on back, sides or both * Exhaust vents can be on sides, front or both * Vents should be designed to allow maximum airflow into and out of the enclosure *Troom is the temperature around the outside of the fixture far enough removed to not be impacted by fixture * Tlocal is the temperature within the fixture near the nozzles and is higher in temperature than Troom * Enclosure should be designed to minimize the difference between Troom and Tlocal Reflector Exhaust Air [19] Section View Part Numbers and Descriptions SynJet(R) Spotlight Solutions SynJet ZFlow 65 Cooler and Spotlight Cooler 21W Solutions SynJet ZFlow 65 Coolers Part Numbers SSSLS-CM012-013 Part Description SynJet SLC Cooler, Level Select, 12V, 600mm wires Spotlight Cooler 21W Heatsinks Part Numbers Part Description HSSLS-CALCL-005 Heatsink, 21W, Philips SLM Wires Included [21] SynJet(R) Spotlight Solutions SynJet ZFlow 75 Cooler and Spotlight Cooler 31W Solutions SynJet ZFlow 75 Coolers ILD Part Numbers ASIC Part Numbers SSLCS-CM012-001-D SSLCS-CM012-001 SSLCS-CM012-002-D SSLCS-CM012-002 Part Description SynJet, ZFlow 75, PWM, 12V, ILD SynJet, ZFlow 75, Level Select, 12V, ILD Spotlight Cooler 31W Heatsinks Part Numbers HSLCS-CALCL-001 Part Description Heatsink, 31W, Spotlight Cooler, Philips SLM Needs a wire harness [22] SynJet(R) Spotlight Solutions SynJet ZFlow 75 Cooler and Spotlight Cooler 34W Solutions SynJet ZFlow 75 Coolers ILD Part Numbers ASIC Part Numbers SSLCS-CM012-001-D SSLCS-CM012-001 SSLCS-CM012-002-D SSLCS-CM012-002 Part Description SynJet, ZFlow 75, PWM, 12V, ILD SynJet, ZFlow 75, Level Select, 12V, ILD Spotlight Cooler 34W Heatsinks Part Numbers HSLCS-CALBL-001 Part Description Heatsink, 34W, Spotlight Cooler, Philips SLM, Black Needs a wire harness [23] SynJet(R) Spotlight Solutions SynJet ZFlow 75 Cooler and Spotlight Cooler 38W Solutions SynJet ZFlow 75 Coolers ILD Part Numbers ASIC Part Numbers SSLCS-CM012-001-D SSLCS-CM012-001 SSLCS-CM012-002-D SSLCS-CM012-002 Part Description SynJet, ZFlow 75, PWM, 12V, ILD SynJet, ZFlow 75, Level Select, 12V, ILD Spotlight Cooler 34W Heatsinks Part Numbers HSLCS-CALBL-012 Part Description Heatsink, 38W, Spotlight Cooler, Philips SLM, Black Needs a wire harness [24] SynJet(R) Spotlight Solutions SynJet Zflow 75 Coolers Require a Wire Harness SynJet ZFlow 75 Cooler Wire Harnesses Part Numbers Part Description WALLS-C4150-001 SynJet Wire Harness, 4wire, 150mm WALLS-C4240-001 SynJet Wire Harness, 4wire, 240mm WALLS-C4370-001 SynJet Wire Harness, 4wire, 370mm WALLS-C4600-001 SynJet Wire Harness, 4wire, 600mm [25] SynJet(R) Spotlight Coolers Nuventix is working on a solution for the 3000 lumen Philips Fortimo SLM, which will be available in Q1 2011, please contact your Nuventix sales representative for more information For additional information, please see our website for spec sheets, design-in guides, and additional selection materials Nuventix LED Thermal Management [26]