PM400DV1A060 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Q R N (10 PLACES) 5 4 N3 2 1 M (3 PLACES) B E C2E1 E2 AA G G H TERMINAL CODE N P 5. FN0 5. FP0 4. VNC 4. VPC 3. CN1 3. CP1 2. NC 2. NC 1. VN1 1. VP1 Y C W R X VP1 VCC CP1 IN FPO FO TjA C1 TjK OUT NC V J Z Y Y S U T 5 4 P3 2 1 C1 F L (4 PLACES) IGBT AMP FWDi SINK SC GND VPC VN1 CIN FNO C2E1 TjA VCC OUT FO IGBT AMP FWDi SINK GND SC Gate Drive Circuit E2 VNC Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N Inches Millimeters 4.72 120.0 2.76 70.0 1.14 +0.04/-0.02 29.0 +1.0/-0.5 4.170.010 106.00.25 2.200.010 56.00.25 0.37 9.3 0.98 25.0 1.50 38.0 0.120.02 3.00.5 0.26 Rad. 6.5 Rad. 0.26 Dia. 6.5 Dia. M6 Metric M6 0.025 Sq. 0.64 Sq. 08/12 Rev. 1 Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit TjK IN NC Single Phase IGBT Inverter Output 400 Amperes/600 Volts P A D K (4 PLACES) IntellimodTM Module Dimensions Inches Millimeters P Q R S T U V W X Y Z AA 1.59 1.14 1.02 1.52 0.10 0.40 1.54 1.10 0.14 0.55 0.14 Dia. 0.72 40.5 29.0 26.0 38.5 2.54 10.16 39.0 28.0 3.5 14.0 3.5 Dia. 18.3 Protection Logic - Short Circuit - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM400DV1A060 is a 600V, 400 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 400 60 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM400DV1A060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125C Start) Symbol PM400DV1A060 Units VCC(prot) 400 Volts VCC(surge) 500 Volts Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque, M6 Mounting Screws (Typical) Ms 43 in-lb Mounting Torque, M6 Main Terminal Screws (Typical) Mt 43 in-lb Surge Supply Voltage (Applied between C1-E2, Surge Value) Module Weight (Typical) Isolation Voltage, (60Hz, Sinusoidal, Charged Part to Baseplate, AC 1 minute, RMS) m 510 Grams Visol 2500 Volts Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 600 Volts Collector Current (TC = 25C) IC 400 Amperes Peak Collector Current (Pulse) ICRM 800 Amperes Ptot 1262 Watts Emitter Current (TC = 25C) IE 400 Amperes Peak Emitter Current (Pulse) IERM 800 Amperes Tj -20 to 150 C Total Power Dissipation (TC = 25C)*1 Power Device Junction Temperature Control Sector Supply Voltage (Applied Between VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage (Applied Between CP1-VPC, CN1-VNC) VCIN 20 Volts Fault Output Supply Voltage (Applied Between FPO-VPC, FNO-VNC) VFO 20 Volts Fault Output Current (Sink Current at FPO, FNO Terminals) IFO 20 mA *1 Case temperature (TC) measured point is just under the chips. 2 08/12 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM400DV1A060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE(sat) VD = 15V, VCIN = 0V, IC = 400A, -- 1.90 2.35 Volts -- 1.90 2.35 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Pulsed, Tj = 25C VD = 15V, VCIN = 0V, IC = 400A, Emitter-Collector Voltage Switching Times Collector-Emitter Cutoff Current Pulsed, Tj = 125C VEC IE = 400A, VD = 15V, VCIN = 15V -- 1.7 2.8 Volts ton VD = 15V, VCIN = 0 ~ 15V, 0.3 0.8 2.0 s trr VCC = 300V, IC = 400A, -- 0.4 0.8 s tC(on) Tj = 125C, -- 0.4 1.0 s toff Inductive Load -- 1.0 2.3 s tC(off) -- 0.3 1.0 s ICES -- -- 1.0 mA -- -- 10.0 mA -- 2 4 mA VCE = VCES, VD = 15V, VCIN = 15, Tj = 25C VCE = VCES, VD = 15V, VCIN = 15, Tj = 125C Control Sector Circuit Current ID VD = 15V, VCIN = 15V, VP1-VPC VD = 15V, VCIN = 15V, VN1-VNC -- 2 4 mA Input ON Threshold Voltage Vth(on) 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts SC -20C Tj 125C, VD = 15V 600 -- -- Amperes Short Circuit Trip Level Short Circuit Current Delay Time Applied Between toff(SC) VD = 15V -- 0.2 -- s Over Temperature Protection OT Trip Level 135 -- -- C (Detect Temperature of Chip) OT(hys) Reset Level -- 20 -- C UVt Trip Level 11.5 12.0 12.5 Volts Supply Circuit Under Voltage Protection (-20 Tj 125C) Fault Output Current Fault Output Pulse Width UVr Reset Level -- 12.5 -- Volts IFO(H) VD = 15V, VFO = 15V*2 -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V*2 VD = 15V*2 -- 10 15 mA 1.0 1.8 -- ms tFO *2 Fault output is given only when the internal SC, OT and UV protection. Fault output of SC, OT and UV protection operate by lower arms. Fault output of SC protecton given pulse. Fault output of OT, UV protection given pulse while over trip level. 08/12 Rev. 1 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM400DV1A060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Rth(j-c)Q Inverter IGBT (Per 1 Element)*3 Rth(j-c)D Inverter FWDi (Per 1 Element)*3 Rth(c-s) Case to Heatsink (Per 1 Module), -- Min. Typ. Max. Units -- -- 0.099 K/Watt -- -- 0.153 K/Watt 0.018 -- K/Watt Value Units Thermal Grease Applied*3 Recommended Conditions for Use Characteristic Symbol Condition Supply Voltage VCC Applied Across C1-E2 Terminals Control Supply Voltage VD Applied Between VP1-VPC, VN1-VNC*4 400 Volts 15 1.5 Volts Input ON Voltage VCIN(on) Applied Between 0.8 Volts Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC 4.0 Volts PWM Input Frequency fPWM Using Application Circuit 20 kHz Arm Shoot-Through Blocking Time tDEAD For IPM's each Input Signal 3.0 s *3 When using the Rth(s-a) case temperature (TC) is measured point is just under chips. *4 With ripple satisfying the following conditions: dv/dt swing 5V/s, variation 2V peak to peak. 4 08/12 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM400DV1A060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) 17 300 2.0 200 1.5 100 0 1.0 1.5 2.0 IC = 400A 1.0 2.5 Tj = 25C Tj = 125C 12 13 14 15 16 17 2.5 VD = 15V Tj = 25C Tj = 125C 2.0 1.5 1.0 0.5 18 0 0 100 200 300 400 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) CONTROL SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD CHARACTERISTICS (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT CHARACTERISTICS (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT CHARACTERISTICS (TYPICAL) 400 101 100 SWITCHING TIMES, ton, toff, (s) Tj = 25C Tj = 125C 300 200 100 0 0 0.5 1.0 1.5 toff 100 tc(off) tc(on) 10-1 ton VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 10-1 101 2.0 SWITCHING TIMES, tc(on), tc(off), (s) VD = 15V 102 VCC = 300V VD = 15V INDUCTIVE LOAD 10-2 101 103 Tj = 25C Tj = 125C 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING LOSS COLLECTOR CURRENT CHARACTERISTICS (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) SWITCHING REVERSE RECOVERY LOSS CHARACTERISTICS (TYPICAL) Eoff Tj = 25C Tj = 125C 15 Eon 10 5 0 0 100 200 300 400 COLLECTOR CURRENT, IC, (AMPERES) 08/12 Rev. 1 500 200 VCC = 300V VD = 15V INDUCTIVE LOAD 0.4 160 Irr 120 0.3 trr 0.2 0.1 0 Tj = 25C Tj = 125C 0 100 200 300 400 80 40 0 500 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 12 SWITCHING LOSS, Err, (mJ/PULSE) 0.5 VCC = 300V VD = 15V REVERSE RECOVERY CURRENT, Irr, (AMPERES) EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 20 SWITCHING ENERGY, Eon, Eoff, (mJ/PULSE) 15 VD = 13V 0 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 2.5 Tj = 25C REVERSE RECOVERY TIME, trr, (S) COLLECTOR CURRENT, IC, (AMPERES) 400 SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) VCC = 300V VD = 15V INDUCTIVE LOAD 10 Tj = 25C Tj = 125C 8 6 4 2 0 0 100 200 300 400 500 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 5 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com CIRCUIT CURRENT, ID, (mA) 50 CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDANCY (TYPICAL) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION TRIP RESET LEVEL, UVt, UVr, (VOLTS) CIRCUIT CURRENT VS. FREQUENCY CURRENT (TYPICAL) VD = 15V Tj = 25C Tj = 125C 40 30 20 10 0 0 5 10 15 20 25 20 VD = 15V UVt UVr 16 12 8 4 0 -50 100 10-3 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) 10-2 10-1 101 10-1 10-2 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 0.099 K/W 10-3 10-5 TIME, (s) 6 100 10-4 50 100 150 10-3 100 10-3 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10-2 SHORT CIRCUIT TRIP LEVEL VS. JUNCTION TEMPERATURE (TYPICAL) 2.0 VD = 15V 1.6 1.2 0.8 0.4 0 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (C) JUNCTION TEMPERATURE, Tj, (C) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c) Zth = Rth * (NORMALIZED VALUE) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c) Zth = Rth * (NORMALIZED VALUE) FREQUENCY CURRENT, fc, (kHz) 0 SHORT CIRCUIT CURRENT TRIP LEVEL, (Tj = 25C) = 1.0 PM400DV1A060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts 10-1 100 101 10-5 10-4 10-3 10-1 10-2 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 0.153 K/W 10-3 TIME, (s) 08/12 Rev. 1