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Page <10> V1.111/04/12
Metal Oxide Varistors
Mechanical Ratings
Characteristics Test Method and Specications
Terminal Pull Strength
The two terminals shall be no outstanding damage visually after gradually applying the
force listed below
Terminal Bending Strength
Hold the specimen and keep its lead-out axis vertical Suspend 1 Kg weight on the
terminal. Bend the specimen through 90° then return to the original position. Repeat
the procedure in the opposite direction. Test and examine every terminal
Vibration
Varistors subjected to simple harmonic motion of 0.75 mm amplitude between limits of
10 to 55 Hz. Frequency scan shall be traversed in 1 minute. This motion shall then be
applied for period of 2 hours in each of three mutually perpendicular directions.
Thereafter, varistors shall be no outstanding damage visually
Solderability
The two terminals shall be covered uniformly with solder approximately 95% after
dipping the terminals to a depth of approximately 3 mm from the body in a soldering
bath of 260 ±5°C for 2 ±0.5 seconds
Resistance to Soldering Heat
Varistors shall be no outstanding damage and the variation varistor voltage should
be less than ±5% (∆VB / VB = ±5%) after each lead shall be dipped into a solder bath
having a temperature 300 ±5°C to a point 2 to 2.5 mm from the body of the unit, using
the shielding board (thickness 1.5 mm), be held there for a specied time
(5D series 5 ±1 second the other series 10 ±1 second), and then be stored at room
ambient for 1 to 2 hours
Dry Heat (High Temperature)
Varistors shall be subjected to 125 ±2°C, for 1,000 hours in a thermostatic bath without
load and then stored at room ambient condition for 1 to 2 hours. The variation of
varistor voltage should be less than ±5% (∆VB / VB = ±5%)
Damp Heat (Humidity)
Varistors shall be subjected to 40 ±2°C, 90 to 95% R.H. for 1,000 hours in a thermostatic
bath without load and then stored at room ambient condition for 1 to 2 hours.
The variation of varistor voltage should be less then ±5%(∆VB / VB = ±5%)
Cold (Low Temperature Storage)
Varistors shall be subjected to -40 ±2°C for 1,000 hours in a thermostatic bath without
load and then stored at room ambient condition for 1 to 2 hours. The variation of
varistor voltage should be less than ±5% (∆VB / VB = ±5%)
Temperature Cycle
(Thermal Shock)
The temperature cycling listed below shall be repeated 5 times and the variation of
varistor voltage should be less than ±5% and no outstanding damage visually
Dry Heat Load (High Temperature)
Varistors shall be subjected to 85 ±2°C for 1,000 hours in a thermostatic bath with
maximum allowable voltage continuously applied and then stored at room ambient
condition for 1 to 2 hours. The variation of varistor voltage should be less
than ±10% (∆VB / VB = ±10%)
Terminal Diameter Force
0.6 mm 9.8 N (1 kgf)
0.8 mm 9.8 N (1 kgf)
1 mm 19.6 N (2 kgf)
Step Temperature (°C) Time (Minutes)
1 40 ±2 30 ±2
2Room Temperature 3 Maximum
3 125 ±2 30 ±2
4Room Temperature 3 Maximum