Air Feed Mylar Tape Applicator
Doc No. ATS-638851500 Release Date: 12-08-04 UNCONTROLLED COPY Page 1 of 9
Revision: E Revision Date: 07-25-12
Mini-Mac
Applicator
Air Feed-Mylar Tape
Application Tooling
Specification Sheet
Order No. 63885-1500
FEATURES
Directly adapts to most crimp presses and automatic wire processors
Applicator designed to industry standard mounting and shut height of 135.80mm (5.346")
Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the crimp press
SCOPE
Products: Insulkrimp™ and Avikrimp™ Quick Disconnects, Ring Tongue, Rectangular Tongue, Snap Tongue,
Flanged Tongue, Spade Tongue, Hook Tongue and Multi-Stud Ring Terminals. Butt Splices, Railroad and
Wire Pin Terminals 10-12 AWG and
14-16 AWG, Heavy Duty.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.
The following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The
tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the
terminal from the conductor.
Color Code
Wire Size
(AWG)
*UL
-
486 A
*UL
–
486 C
*UL
–
310
*Military
Class 2
Yellow
26
3
N/A
N/A
7
Yellow
24
5
N/A
N/A
10
Red
22
8
8
8
15
Red
20
13
10
13
19
Red
18
20
10
20
38
Blue
16
30
15
30
50
Blue
14
50
25
50
70
Yellow
12
70
35
70
110
Yellow
10
80
40
80
150
Red
8
90
45
N/A
225
Blue
6
100
50
N/A
300
*UL - 486 A - Terminals (Copper conductors only)
*UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts
*UL - 310 - Quick Disconnects, Flag and Couplers
*Military Class 2- Military Approved Terminals only as listed
Air Feed Mylar Tape Applicator
Doc No. ATS-638851500 Release Date: 12-08-04 UNCONTROLLED COPY Page 2 of 9
Revision: E Revision Date: 07-25-12
Product List
The following is a partial list of the product order numbers and their specifications that this tool is designed to run.
Updates to this list are available on www.molex.com.
Terminal
Order No.
Terminal
Eng. No.
Wire Size
Insulation
Diameter
Maximum
Strip
Length
AWG
mm²
mm
In.
mm
In.
19025
-
0006
CMCT
-
5T
10
-
12
5.25
-
3.30
5.70
.225
9.53
.375
19054
-
0020
B
-
228
-
04HDXT
14
-
16
2.00
-
1.30
6.35
.250
7.94
.313
19054
-
0021
B
-
230
-
10HDXT
14
-
16
2.00
-
1.30
6.35
.250
7.94
.313
19054
-
0022
B
-
230
-
14HDXT
14
-
16
2.00
-
1.30
6.35
.250
7.94
.313
19054
-
0068
B
-
201
-
38HDXT
14
-
16
2.00
-
1.30
6.35
.250
7.94
.313
19054
-
0091
B
-
228
-
06HDXT
14
-
16
2.00
-
1.30
6.35
.250
7.94
.313
19054
-
0093
B
-
228
-
08HDXT
14
-
16
2.00
-
1.30
6.35
.250
7.94
.313
19054
-
0095
B
-
228
-
10HDXT
14
-
16
2.00
-
1.30
6.35
.250
7.94
.313
19054
-
0099
B
-
230
-
56HDXT
14
-
16
2.00
-
1.30
6.35
.250
7.94
.313
19054
-
0125
B
-
240
-
14HDXT
14
-
16
2.00
-
1.30
6.35
.250
7.94
.313
19054
-
0127
B
-
240
-
38HDXT
14
-
16
2.00
-
1.30
6.35
.250
7.94
.313
19054
-
0129
B
-
240
-
56HDXT
14
-
16
2.00
-
1.30
6.35
.250
7.94
.313
19055
-
0070
B
-
628
-
04HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19055
-
0072
B
-
628
-
06HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19055
-
0074
B
-
628
-
08HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19055
-
0076
B
-
628
-
10HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19055
-
0079
B
-
630
-
10HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19055
-
0081
B
-
630
-
14HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19055
-
0083
B
-
630
-
56HDXT
14
-
16
2.00
-
1.30
6
.35
.250
9.53
.375
19055
-
0089
B
-
636
-
04HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
190550091
B
-
636
-
06HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
190550093
B
-
636
-
08HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
190550115
B
-
640
-
10HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.
375
190550117
B
-
640
-
14HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19055
-
0119
B
-
640
-
38HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19055
-
0121
B
-
640
-
56HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19057
-
0064
B
-
528
-
04HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19057
-
006
6
B
-
528
-
06HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19057
-
0068
B
-
528
-
08HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19057
-
0070
B
-
528
-
10HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19057
-
0072
B
-
530
-
10HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19057
-
0074
B
-
530
-
14HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19057
-
0076
B
-
530
-
56HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19057
-
0081
B
-
536
-
04HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19057
-
0083
B
-
536
-
06HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19057
-
0085
B
-
536
-
08HDT
14
-
16
2.00
-
1.30
5.
87
.231
9.53
.375
19057
-
0106
B
-
540
-
10HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19057
-
0108
B
-
540
-
14HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19057
-
0110
B
-
540
-
38HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19057
-
0112
B
-
540
-
56HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.37
5
19058
-
0034
B
-
828
-
04HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0036
B
-
828
-
04HDXT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0038
B
-
828
-
06HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0040
B
-
828
-
06HDXT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0044
B
-
828
-
08HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0046
B
-
828
-
08HDXT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0050
B
-
828
-
10HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0053
B
-
828
-
10HDXT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0057
B
-
830
-
10HD
-
03T
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0059
B
-
830
-
10HDRRT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
Terminal
Order No.
Terminal
Eng. No.
Wire Size
Insulation
Diameter
Maximum
Strip
Length
AWG
mm²
mm
In.
mm
In.
19058
-
0060
B
-
830
-
10HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0062
B
-
830
-
10HDXT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0065
B
-
830
-
14HD
-
03T
14
-
16
2.0
0
-
1.30
5.72
.225
9.53
.375
19058
-
0067
B
-
830
-
14HDRRT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0068
B
-
830
-
14HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0070
B
-
830
-
14HDXT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0074
B
-
830
-
56HD
-
03T
14
-
16
2.00
-
1.30
5.7
2
.225
9.53
.375
19058
-
0076
B
-
830
-
56HDRRT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0077
B
-
830
-
56HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0079
B
-
830
-
56HDXT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0086
B
-
836
-
04HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.
375
19058
-
0088
B
-
836
-
04HDXT
14
-
16
2.00
-
1.30
5.72
.225
7.14
.281
19058
-
0090
B
-
836
-
06HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0092
B
-
836
-
06HDXT
14
-
16
2.00
-
1.30
5.72
.225
7.14
.281
19058
-
0094
B
-
836
-
08HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
009
6
B
-
836
-
08HDXT
14
-
16
2.00
-
1.30
5.72
.225
7.14
.281
19058
-
0109
B
-
840
-
10HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0111
B
-
840
-
10HDXT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0113
B
-
840
-
14HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0115
B
-
840
-
14HDXT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0119
B
-
840
-
38HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0121
B
-
840
-
38HDXT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0125
B
-
840
-
56HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19058
-
0127
B
-
840
-
56HDXT
14
-
16
2.00
-
1.
30
5.72
.225
9.53
.375
19070
-
0118
C
-
228
-
04XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19070
-
0120
C
-
228
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19070
-
0122
C
-
228
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19070
-
0125
C
-
228
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.3
75
19070
-
0131
C
-
230
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19070
-
0133
C
-
230
-
14XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19070
-
0135
C
-
230
-
38XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19070
-
0137
C
-
230
-
56XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19070
-
0142
C
-
236
-
04XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19070
-
0144
C
-
236
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19070
-
0146
C
-
236
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19070
-
0149
C
-
240
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19070
-
0151
C
-
240
-
14XT
10
-
12
5.25
-
3.3
0
6.35
.250
9.53
.375
19070
-
0154
C
-
240
-
38XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19070
-
0156
C
-
240
-
56XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19071
-
0090
C
-
628
-
04XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19071
-
0093
C
-
628
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.37
5
19071
-
0096
C
-
628
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19071
-
0099
C
-
628
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19071
-
0101
C
-
628
-
209XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19071
-
0104
C
-
630
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19071
-
0107
C
-
630
-
14XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19071
-
0111
C
-
630
-
56XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19071
-
0116
C
-
636
-
04XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19071
-
0118
C
-
636
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19071
-
0120
C
-
636
-
08XT
10
-
12
5.25
-
3.3
0
6.35
.250
9.53
.375
Air Feed Mylar Tape Applicator
Doc No. ATS-638851500 Release Date: 12-08-04 UNCONTROLLED COPY Page 3 of 9
Revision: E Revision Date: 07-25-12
Terminal
Order No.
Terminal
Eng. No.
Wire Size
Insulation
Diameter
Maximum
Strip
Length
AWG
mm²
mm
In.
mm
In.
19071
-
0122
C
-
640
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19071
-
0124
C
-
640
-
14XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19071
-
0128
C
-
640
-
38XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19071
-
0131
C
-
640
-
56XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.37
5
19073
-
0107
C
-
528
-
04T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19073
-
0109
C
-
528
-
06T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19073
-
0112
C
-
528
-
08T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19073
-
0115
C
-
528
-
10T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19073
-
0118
C
-
530
-
10T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19073
-
0121
C
-
530
-
14T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19073
-
0124
C
-
530
-
56T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19073
-
0129
C
-
536
-
04T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19073
-
0131
C
-
536
-
06T
10
-
12
5.25
-
3.30
5.87
.23
1
9.53
.375
19073
-
0133
C
-
536
-
08T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19073
-
0135
C
-
540
-
10T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19073
-
0137
C
-
540
-
14T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19073
-
0141
C
-
540
-
38T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19073
-
0144
C
-
540
-
56T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19073
-
0157
C
-
828
-
04T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0159
C
-
828
-
04XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0162
C
-
828
-
06T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0164
C
-
828
-
06XT
10
-
12
5.25
-
3
.30
5.72
.225
9.53
.375
19073
-
0167
C
-
828
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0169
C
-
828
-
08XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0172
C
-
828
-
10T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0174
C
-
828
-
10XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.37
5
19073
-
0180
C
-
830
-
10T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0183
C
-
830
-
10XLBKT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0184
C
-
830
-
10XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0190
C
-
830
-
14T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0193
C
-
830
-
14XLBKT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0194
C
-
830
-
14XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0201
C
-
830
-
56T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0204
C
-
830
-
56XLBKT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0205
C
-
830
-
56XT
10
-
12
5.2
5
-
3.30
5.72
.225
9.53
.375
19073
-
0213
C
-
836
-
04T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0215
C
-
836
-
04XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0218
C
-
836
-
06T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0219
C
-
836
-
06VT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0221
C
-
836
-
06XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0224
C
-
836
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0226
C
-
836
-
08XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0228
C
-
840
-
10T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0230
C
-
840
-
10XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0232
C
-
840
-
14T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0234
C
-
840
-
14XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0237
C
-
840
-
38T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0239
C
-
840
-
38XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0243
C
-
840
-
56T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19073
-
0245
C
-
840
-
56XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19080
-
0006
C
-
2006
-
MSXT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19081
-
0006
C
-
5006
-
MST
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19090
-
0078
C
-
2103
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19090
-
0080
C
-
2106
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19090
-
0082
C
-
212
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19090
-
0084
C
-
212
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19090
-
0086
C
-
212
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19092
-
0066
C
-
6103
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
Terminal
Order No.
Terminal
Eng. No.
Wire Size
Insulation
Diameter
Maximum
Strip
Length
AWG
mm²
mm
In.
mm
In.
19092
-
0068
C
-
6106
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19092
-
0070
C
-
612
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19092
-
0072
C
-
612
-
08XT
10
-
12
5.25
-
3.
30
6.35
.250
9.53
.375
19092
-
0074
C
-
612
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19094
-
0082
C
-
5103
-
08T
10
-
12
5.25
-
3.30
6.35
.225
9.53
.375
19094
-
0084
C
-
5106
-
06T
10
-
12
5.25
-
3.30
6.35
.225
9.53
.375
19094
-
0086
C
-
512
-
06T
10
-
12
5.25
-
3.30
6.35
.225
9.53
.37
5
19094
-
0088
C
-
512
-
08T
10
-
12
5.25
-
3.30
6.35
.225
9.53
.375
19094
-
0090
C
-
512
-
10T
10
-
12
5.25
-
3.30
6.35
.225
9.53
.375
19095
-
0100
C
-
8103
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19095
-
0101
C
-
8103
-
08XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19095
-
0103
C
-
8106
-
06T
10
-
12
5.25
-
3.30
5.72
.225
7.94
0.312
19095
-
0104
C
-
8106
-
06XT
10
-
12
5.25
-
3.30
5.72
.225
7.14
.281
19095
-
0106
C
-
812
-
06T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19095
-
0107
C
-
812
-
06XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19095
-
0109
C
-
812
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19095
-
0110
C
-
812
-
08XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19095
-
0112
C
-
812
-
10T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19095
-
0113
C
-
812
-
10XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19099
-
0037
C
-
2196
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19099
-
0039
C
-
2197
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19099
-
0041
C
-
2198
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19099
-
0045
C
-
2710
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19099
-
0049
C
-
2718
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19099
-
0051
C
-
27
19
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19099
-
0063
C
-
2199
-
14XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19099
-
0064
C
-
2710
-
05XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19115
-
0034
C
-
8196
-
06T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19115
-
0036
C
-
8197
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19115
-
0038
C
-
8198
-
10T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19115
-
0040
C
-
8199
-
14T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19115
-
0043
C
-
8710
-
06T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19115
-
0047
C
-
8718
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19115
-
0049
C
-
8719
-
10T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19115
-
0057
C
-
8710
-
05T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19120
-
0042
B
-
617
-
06HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19120
-
0044
B
-
617
-
08HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19120
-
004
6
B
-
617
-
10HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19121
-
0048
C
-
2104
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19121
-
0052
C
-
217
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19121
-
0054
C
-
217
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19121
-
0057
C
-
217
-
10XT
10
-
1
2
5.25
-
3.30
6.35
.250
9.53
.375
19121
-
0084
C
-
2101
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19121
-
0085
C
-
2104
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19122
-
0055
C
-
6101
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19122
-
0057
C
-
6104
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19122
-
0061
C
-
617
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19122
-
0063
C
-
617
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19122
-
0065
C
-
617
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19125
-
0040
B
-
517
-
06HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19
125
-
0042
B
-
517
-
08HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19125
-
0044
B
-
517
-
10HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19125
-
0068
C
-
5101
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19125
-
0071
C
-
5104
-
06T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19125
-
0075
C
-
517
-
06T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19125
-
0077
C
-
517
-
08T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19125
-
0079
C
-
517
-
10T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19126
-
0013
B
-
817
-
06HDT
14
-
16
2.00
-
1.30
5.72
.225
7.14
.281
Air Feed Mylar Tape Applicator
Doc No. ATS-638851500 Release Date: 12-08-04 UNCONTROLLED COPY Page 4 of 9
Revision: E Revision Date: 07-25-12
Terminal
Order No.
Terminal
Eng. No.
Wire Size
Insulation
Diameter
Maximum
Strip
Length
AWG
mm²
mm
In.
mm
In.
19126
-
0014
B
-
817
-
06HDXT
14
-
16
2.00
-
1.30
5.
72
.225
7.14
.281
19126
-
0015
B
-
817
-
08HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19126
-
0016
B
-
817
-
08HDXT
14
-
16
2.00
-
1.30
5.72
.225
7.14
.281
19126
-
0017
B
-
817
-
10HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19126
-
0018
B
-
817
-
10HDXT
14
-
16
2.00
-
1.30
5.72
.225
7.14
.
281
19127
-
0074
C
-
8101
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19127
-
0075
C
-
8101
-
08XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19127
-
0078
C
-
8104
-
06T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19127
-
0080
C
-
8104
-
06XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19127
-
0084
C
-
817
-
06T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19127
-
0085
C
-
817
-
06XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19127
-
0087
C
-
817
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19127
-
0088
C
-
817
-
08XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19127
-
0090
C
-
817
-
10T
10
-
12
5.25
-
3.3
0
5.72
.225
9.53
.375
19127
-
0092
C
-
817
-
10XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19131
-
0003
C
-
2105
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19131
-
0005
C
-
2105
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19131
-
0058
C
-
2102
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19131
-
0059
C
-
2105
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19131
-
0060
C
-
2481
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19131
-
0061
C
-
2481
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19137
-
0036
C
-
5102
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19137
-
0039
C
-
5105
-
06T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19139
-
0058
C
-
8102
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19139
-
0059
C
-
8102
-
08XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19142
-
0038
B
-
241
-
10HDXT
14
-
16
2.00
-
1.30
6.35
.250
7.94
.313
19142
-
0074
B
-
241
-
06HDXT
14
-
1
6
2.00
-
1.30
6.35
.250
7.94
.313
19142
-
0075
B
-
241
-
08HDXT
14
-
16
2.00
-
1.30
6.35
.250
7.94
.313
19143
-
0060
B
-
641
-
06HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19143
-
0062
B
-
641
-
08HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19143
-
0064
B
-
641
-
10HDXT
14
-
16
2.00
-
1.30
6.35
.250
9.53
.375
19144
-
0038
C
-
241
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19144
-
0041
C
-
241
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19144
-
0043
C
-
241
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19144
-
0044
C
-
268
-
14XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19145
-
0076
C
-
6102
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19145
-
0079
C
-
6105
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19145
-
0083
C
-
641
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19145
-
0086
C
-
641
-
08XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19145
-
0089
C
-
641
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19154
-
0027
C
-
246OVT
10
-
12
5.25
-
3.30
5.72
.225
5.95
0.234
Terminal
Order No.
Terminal
Eng. No.
Wire Size
Insulation
Diameter
Maximum
Strip
Length
AWG
mm²
mm
In.
mm
In.
19154
-
0030
C
-
246XT
10
-
12
5.25
-
3.30
5.72
.225
5.95
0.234
19179
-
0015
C
-
211
-
06XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19179
-
0017
C
-
211
-
08XT
10
-
12
5.25
-
3.30
6.
35
.250
9.53
.375
19179
-
0020
C
-
211
-
10XT
10
-
12
5.25
-
3.30
6.35
.250
9.53
.375
19183
-
0014
C
-
811
-
06T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19183
-
0015
C
-
811
-
06XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19183
-
0017
C
-
811
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
191
83
-
0018
C
-
811
-
08XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19183
-
0020
C
-
811
-
10T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19183
-
0021
C
-
811
-
10XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19183
-
0024
C
-
899
-
14T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19183
-
0025
C
-
899
-
14XT
10
-
12
5.25
-
3.30
5.72
.225
7.14
.281
19184
-
0002
C
-
511
-
06T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19184
-
0004
C
-
511
-
08T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19184
-
0006
C
-
511
-
10T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19196
-
0045
B
-
541
-
06HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19196
-
0047
B
-
541
-
08HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19196
-
0049
B
-
541
-
10HDT
14
-
16
2.00
-
1.30
5.87
.231
9.53
.375
19196
-
0067
C
-
541
-
08T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19196
-
0070
C
-
541
-
10T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19196
-
00
76
C
-
541
-
06T
10
-
12
5.25
-
3.30
5.87
.231
9.53
.375
19197
-
0018
B
-
841
-
06HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19197
-
0019
B
-
841
-
06HDXT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19197
-
0021
B
-
841
-
08HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19197
-
0022
B
-
841
-
08HDXT
1
4
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19197
-
0025
B
-
841
-
10HDT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19197
-
0026
B
-
841
-
10HDXT
14
-
16
2.00
-
1.30
5.72
.225
9.53
.375
19198
-
0040
C
-
8105
-
06T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19198
-
0041
C
-
8105
-
06XT
10
-
12
5.25
-
3.30
5
.72
.225
9.53
.375
19198
-
0042
C
-
8105
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19198
-
0043
C
-
8105
-
10T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19198
-
0045
C
-
841
-
06T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19198
-
0046
C
-
841
-
06XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
1
9198
-
0048
C
-
841
-
08T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19198
-
0049
C
-
841
-
08XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19198
-
0051
C
-
841
-
10T
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19198
-
0052
C
-
841
-
10XT
10
-
12
5.25
-
3.30
5.72
.225
9.53
.375
19212
-
0002
WP
-
2210XT
10
-
12
5.25
-
3.30
6.35
.250
7.14
.281
19213
-
0002
WP
-
5210T
10
-
12
5.25
-
3.30
5.59
.220
7.14
.281
19213
-
0008
WP
-
8210T
10
-
12
5.25
-
3.30
5.72
.225
7.14
.281
Air Feed Mylar Tape Applicator
Doc No. ATS-638851500 Release Date: 12-08-04 UNCONTROLLED COPY Page 5 of 9
Revision: E Revision Date: 07-25-12
Fully Insulated
Male and Female
Quick Disconnect
TAB
SIZE
FEMALE
QD
MWID OR
MAX INSULATION
DIAMETER
STRIP LENGTH
MALE QD
REF
WIRE STOP
BRUSH
TAB
SIZE
Figure 3
MWID OR MAX
INSULATION
DIAMETER
STRIP
LENGTH
STUD SIZE
(REF)
Insulated
Terminal
Figure 1
BARREL
BRUSH
INSULATION
FERRULE
MWID OR MAX
INSULATION
DIAMETER
STRIP
LENGTH
STUD SIZE
(REF)
Un
-
Insulated
Terminal
Figure 2
BARREL
BRUSH
DEFINITION OF TERMS
The following illustrations are a generic terminal representation and not an exact image of any terminal listed in
the scope.
Air Feed Mylar Tape Applicator
Doc No. ATS-638851500 Release Date: 12-08-04 UNCONTROLLED COPY Page 6 of 9
Revision: E Revision Date: 07-25-12
Tool Calibration
To recalibrate this applicator, make sure the power is
completely shut off on the press.
1. The Mini-Mac applicator must be properly installed in the
press.
2. Crimping dies must be properly installed in the Mini-Mac
applicator.
3. The recommended method of measuring the crimp height
of the conductor dies is the soft metal slug method, (See
Figure 4).
4. The slug must have a diameter 0.51mm (.020”) larger
than the “X” No Go dimension before crimping.
5. Place the soft metal slug (solder) into the nest of the
bottom die and crimp (by hand cycling the press) similar
to a terminal. The crimp height can be measured with a
blade type micrometer or dial caliper, (Dimension “X”).
6. Adjustment of the crimp height can be accomplished by
indexing the conductor cam. The letter “A” gives the loosest position and “K” gives the tightest position. A
total adjustment of 0.50mm (.020”) can be achieved by adjusting the conductor cam.
Note: If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial Mini-
Mac Applicator Manual Section 2.1 for adjustments.
CRIMP SPECIFICATIONS
Wire Size
“X” Dimension Conductor Crimp
Pull Force Min
imum
AWG mm²
Mean
Go
No Go
Lbs N
In
mm
In
mm
In
mm
16
1.30
.160
4.06
.157
3.99
.168
4.27
30.0
133.5
14
2.00
.160
4.06
.157
3.99
.168
4.27
50.0
222.4
12
3.30
.160
4.06
.157
3.99
.168
4.27
70.0
311.4
10
5.25
.160
4.06
.157
3.99
.168
4.27
80.0
355.9
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
“X” CRIMP
HEIGHT
CONDUCTOR
CRIMP DIE
USE SOFT METAL
SLUG METHOD
E1
Use soft metal slug (solder) method to
measure the “X” dimension. Verify tooling
crimp height calibration by referring to the
Go/No Go dimensions shown in the chart
below.
CRIMP PROFILE
E2
Figure 4
Air Feed Mylar Tape Applicator
Doc No. ATS-638851500 Release Date: 12-08-04 UNCONTROLLED COPY Page 7 of 9
Revision: E Revision Date: 07-25-12
PARTS LIST
Mini
-
Mac Applicator 63885
-
1500
Item
Order No
Engineering No.
Description
Quantity
P
erishable Tooling
63885
-
1570
63885
-
1570
Tool Kit (All “Y” Items)
REF
1
63465
-
0015
63465
-
0015
Conductor Punch
1 Y
2
63464-0015 63464-0015 Conductor Anvil 1 Y
3
63463-0012 63463-0012 Insulation Punch 1 Y
4
63462-0016 63462-0016 Insulation Anvil 1 Y
Other
Components
5
63443
-
0021
63443
-
0021
Lower Tooling Key
1
6
63466
-
0912
63466
-
0912
Anvil Mount
1
7
63466-0913 63466-0913 Terminal Support 1
8
63466-0921 63466-0921 Terminal Stripping Blade 1
9
63600-1290 63600-1290 Washer 1
10
63890
-
0866
63890
-
0866
Collar
-
6.4mm
Long
1
11
63890
-
0867
63890
-
0867
Collar
-
7.7mm Long
1
Frame
12
63801-3301 63801-3301 Air Feed Applicator Frame Head 1
13
63801-3281 63801-3281 Base 1
14
63801-5850 63801-5850 Track Assembly 1
15
63801
-
3390
63801
-
3390
Air Kit
1
Hardware
16
N/A
N/A
M3 by 12 L
on
g
SHCS
1**
17
N/A N/A M4 by 10 Long SHCS 2**
18
N/A N/A M4 by 16 Long SHCS 1**
19
N/A N/A M4 by 45 Long SHCS 1**
20
N/A
N/A
M8 by 30 L
ong
BHCS
1**
21
N/A
N/A
3mm by 6 L
ong
Roll Pin
1**
** Available from an industrial supply company such as MSC (1
-
800
-
645
-
7270).
Note: Crimp profiles used in 63885-1500 are equivalent to 19032-0190/MMT-C-530, 19032-0127, and
19288-0179/ATP-C-530 (UL file number E32244).
Air Feed Mylar Tape Applicator
Doc No. ATS-638851500 Release Date: 12-08-04 UNCONTROLLED COPY Page 8 of 9
Revision: E Revision Date: 07-25-12
11
1
14
12
18
5
20
16
8
9
(2)
3
6
17
21
Figure 5
19
7
4
10
15
12
13
2
Assembly Drawing
Air Feed Mylar Tape Applicator
Doc No. ATS-638851500 Release Date: 12-08-04 UNCONTROLLED COPY Page 9 of 9
Revision: E Revision Date: 07-25-12
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check
that all screws are tight.
3. Slugs, terminals, dirt, and oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Visit our Web site at http://www.molex.com
