101
-
28041
Workmanship
Specification
14 Jan 2009 Rev A
DCR
-
D20090114135957
820808
Ultrasonic Welding, LC & SC Adapters
8 2005 Tyco Electronics Corporation,
Harrisburg, PA
All International Rights Reserved
1 of 13
* Trademark
| Indicates change
LOC B
1. SCOPE
This specification covers the acceptable and not acceptable conditions for the Ultrasonic Welding
operation of the LC & SC adapters.
2. INSPECTION CRITERIA
Unless otherwise specified, figures are shown under Magnification. The welded adapters will be
inspected without magnification.
101-28041
Rev A
2 of 13
ACCEPTABLE
Tool Marks LC Secure
Figure 1
Acceptable
Tool Marks SC
Figure 2
101-28041
Rev A
3 of 13
Acceptable
Tool Marks LC, LC Cutout
Figure 3
Not ACCEPTABLE
Heavy Tool Marks and Flash
LC Secure
Figure 4
101-28041
Rev A
4 of 13
NOT ACCEPTABLE
Heavy Tool Marks and Flash SC
Figure 5
NOT ACCEPTABLE
Heavy Tool Marks and Flash
LC, LC Cutout
Figure 6
101-28041
Rev A
5 of 13
ACCEPTABLE
Flash Around the Weld Line
LC Secure
Figure 7
ACCEPTABLE
Flash Around the Weld Line SC
Figure 8
101-28041
Rev A
6 of 13
ACCEPTABLE
Flash Around the Weld Line
LC, LC Cutout
Figure 9
Not ACCEPTABLE
Heavy Flash Around the Weld Line
LC Secure
Figure 10
101-28041
Rev A
7 of 13
Not ACCEPTABLE
Heavy Flash Around the Weld Line SC
Figure 11
Not ACCEPTABLE
Heavy Flash Around the Weld Line
LC, LC Cutout
Figure 12
101-28041
Rev A
8 of 13
ACCEPTABLE
Weld at Break Test
LC Secure
Figure 13
ACCEPTABLE
Weld at Break Test, SC
Figure 14
101-28041
Rev A
9 of 13
ACCEPTABLE
Weld at Break Test,
LC, LC Cutout
Figure 15
Not ACCEPTABLE
Weld At Break Test
Flash at Alignment Sleeve Cavity
LC Secure
Figure 16
101-28041
Rev A
10 of 13
Not ACCEPTABLE
Weld At Break Test
Flash at Alignment Sleeve Cavity
LC, LC Cutout
Figure 17
Not ACCEPTABLE
Gap Between Housings
LC Secure
Figure 18
101-28041
Rev A
11 of 13
Not ACCEPTABLE
Gap Between Housings SC
Figure 19
Not ACCEPTABLE
Gap Between Housings
LC, LC Cutout
Figure 20
101-28041
Rev A
12 of 13
Not ACCEPTABLE
Housings Reversed
Figure 21
Not ACCEPTABLE
Weld Fractures LC Secure
Figure 22
101-28041
Rev A
13 of 13
Not ACCEPTABLE
Broken Stack
Figure 23
Not ACCEPTABLE
Broken Latch
Figure 24