PGFM Series GFCI Ground Fault Protection Sensing Module INTRODUCTION The LineGardTM PGFM GFCI Sensing Module is a ground fault or equipment leakage sensing device designed and manufactured by North Shore Safety, a leader in innovative safety products. The PGFM operates in tandem with an approved Airpax LEL Series, UL 489 listed circuit breaker, with shunt trip and auxiliary switch. The combined assembly is recognized as a Class A UL 943 rated device. The sensing module is available in models to operate at supply voltages of 120 VAC or 240VAC and can monitor single and split phase circuits. These devices meet the requirements of OSHA 29 CFR1926.404 (b)(1)(ii) and OSHA 29 CFR 1926.405 (a) (2)(ii)(G). Airpax TM LEL series FEATURES * Power and fault status indicators * Provides identification of a ground fault vs. short circuit trip * Chemical and UV resistant enclosure * Trip level of sensing device 5mA 1mA Class A UL 943 * Sensing module operates at 120VAC or 240VAC, single phase * Unit operating temperature is -35C to +66C * Accommodates up to 2 wires, 10 AWG, twisting of the wires is required SPECIFICATIONS Type Operating Voltage Interrupting Voltage Sensing Coil Voltage Limit Phase Interrupt Interrupting Current Trip Time of Combined Assembly E-11 GFP - UL 943 Category FTTJ2 when used in tandem with Airpax LEL series UL 489 listed circuit breaker with shunt trip 120 VAC or 120/240 VAC Rating of UL 489 listed circuit breaker 600 VAC maximum Single (120 VAC 3 wire) and Split (120/240 VAC 4 wire) Rating of UL 489 listed circuit breaker 100mS or less (60mS nominal) Trip Level 5mA +/- 1mA Frequency 50/60 Hz Operating Temperature Reset Type -35C to +66C Automatic on power up Note: 1. Manual configuration should be specified if automatic start-up after power restoration of circuit power creates an unsafe condition. 2. As per UL 943 requirements, portable devices may require breaking of neutral during ground fault detection. Please contact the factory. 3. Please contact Airpax for optional ELCI, UL 1053 compliant devices. 211 PGFM Series - Introduction http://airpax.sensata.com GFCI & ELCI DIMENSIONS CIRCUIT SCHEMATIC (EXAMPLES) Single Phase 120VAC (Hot, Neutral, GRND) 3.41 [86.6] Circuit Breaker Part # Auto PGFM-111B Man. PGFM-110B LOAD 120VAC GFCI Sensing Module Split Phase 120/240VAC (L1, L2, Neutral, GRND) Part # Auto PGFM-111B Man. PGFM-110B LINE NO C LINE L1 L2 N N White GRND 2.62 [66.5] 3.67 [93.2] White Black Yellow (Shunt) 1.30 [33.0] 2.18 [55.4] LOAD 120VAC GFCI Sensing Module NO C H 2.52 [64.0] Orange shunt jumper Circuit Breaker Orange shunt jumper System Neutral (N) Single Phase 240VAC (L1, L2, GRND) Circuit Breaker Part # Auto PGFM-211B Man. PGFM-210B Orange shunt jumper LOAD Black Yellow (Shunt) System Neutral (N) GRND Notice: Current carrying wires must be twisted together as they pass through the sensing module NO C 240VAC GFCI Sensing Module LINE L1 M3 inserts Recommended torque 4 - 5 inch pounds L2 Red 3.28 [83.3] 1 Product Type Black Yellow (Shunt) GRND PGFM - 1 1 0 - B - A1 6 Installation Kit* A1 Test instruction label Circuit breaker jumper wire Mounting gasket 2 mounting screws (M3) 2 Operating Voltage 1 120VAC 2 240VAC 3 Configuration 1 Shunt w/ Aux. Switch 4 Reset Type** 0 Manual 1 Automatic 5 Assembly Options B Matching circuit breaker (see below) To determine a matching circuit breaker for use in tandem with the LineGardTM Sensing Module, please contact us directly or your local Sensata Representative for assistance with the appropriate identifying part number. PGFM Series - Part Number Scheme 212 (c)2013 Sensata Technologies, Inc. All rights reserved worldwide. The following data sheet is an excerpt from our AirpaxTM Power Protection Catalog, Literature # 2455005000, printed in the USA, May 9th, 2013. Important Notice: Sensata Technologies reserves the right to make changes to, or to discontinue, any product or service identified in this publication without notice. Before placing orders, users should obtain the latest version of the relevant information to verify that the information being relied upon is current. Sensata Technologies assumes no responsibility for customers' product designs or applications. Users must determine the suitability of the Sensata device described in this publication for their application, including the level of reliability required. Many factors beyond Sensata's control can affect the use and performance of a Sensata product in a particular application, including the conditions under which the product is used and the time and environmental conditions in which the product is expected to perform. As these factors are uniquely within the user's knowledge and control, it is essential that the user evaluate the Sensata product to determine whether it is fit for a particular purpose and suitable for the user's application. Sensata Technologies products are sold subject to Sensata's Terms and Conditions of Sale which can be found at: www.sensata.com/terms.htm Sensata Technologies Inc. 529 Pleasant Street Attleboro, MA 02703, USA Phone: +1 508-236-3287 http://airpax.sensata.com/ PGFM Series (ELCI, Marine) ELCI Marine Ground Fault Protection Sensing Module INTRODUCTION The LineGardTM PGFM product family provides ELCI (equipment leakage) ground fault sensing and is designed and manufactured by North Shore Safety, a leader in innovative safety products. The PGFM series operates in tandem with an AirpaxTM LEL series, UL 489 listed circuit breaker, with shunt trip and auxiliary switch manufactured by Sensata Technologies. The PGFM can be paired with an AirpaxTM IDLNK breaker for applications requiring ignition protection. The combined assembly of the PGFM and an AirpaxTM breaker meets the requirements of ABYC E-11 for ground fault protection and main shore power circuit protection. The PGFM constantly monitors the current balance of the conductors (wires / cables) supplying power to the load. When a ground fault of 27mA nominal (30 mA max) occurs, the PGFM uses the LEL's shunt trip coil to signal the breaker to trip. Airpax TM LEL series FEATURES * Power and fault status indicators * Provides identification of a ground fault vs. short circuit trip * Chemical and UV resistant enclosure * Trip level of sensing device < 30mA (27mA nominal) at trip time of < 100mS (60mS nominal) per E-11 * Protection range and operating voltage: 0 - 50 Amps, 120 VAC, 120/240 VAC * Unit operating temperature is -35C to +66C * Accommodates up to 3 wires, 6 AWG, with no twisting of the wires required SPECIFICATIONS Type Operating Voltage Interrupting Voltage Sensing Coil Voltage Limit Phase Interrupt Interrupting Current Trip Time of Combined Assembly 120 VAC or 120/240 VAC, 50/60 Hz Rating of UL 489 listed circuit breaker 600 VAC maximum Single (120 VAC 3 wire), Split (120/240 VAC 4 wire) , 240VAC 3-wire (L1, L2, N) 120VAC, 50A, 5kAIC 120/240VAC, 50A, 5kAIC 100mS or less (60mS nominal) Trip Level 27mA +/- 2mA Operating Temperature -35C to +66C Reset Type ABYC E-11 Acceptability 213 E-11 GFP - UL 943 Category FTTJ2 when used in tandem with Airpax LEL series (UL 489 listed circuit breaker with shunt trip) Automatic on power up The LineGardTM PGFM ELCI module used in tandem with the AirpaxTM circuit breaker meets the requirements of the ABYC (American Boat and Yacht Council) E-11 standard covering AC and DC systems on boats PGFM Series - ELCI / Marine Introduction http://airpax.sensata.com GFCI & ELCI AIRPAXTM LEL & IDLNK SERIES CIRCUIT BREAKER RATINGS (PER UL489) Voltage Current Frequency Short Circuit Poles 125VAC 0.05 to 50 amps 50/60 Hz 5,000 amps 1 to 3 120/240VAC .05 to 50 amps 50/60 Hz 5,000 amps 2 to 3 AIRPAXTM LEL & IDLNK SERIES CIRCUIT BREAKER SPECIFICATIONS Moisture Resistance MIL-STD-202, Method 106 Salt Spray (Corrosion) MIL-STD-202, Method 101 Shock Vibration LEL Agency Approvals IDLNK Agency Approvals MIL-STD-202, Method 213, Test Condition I with 100% rated current applied MIL-STD-202, Method 204, Test Condition A with 100% rated current applied UL489 Listed, CSA Certified, VDE Approved, CCC Approved, CE Compliant UL 1077 Recognized, C22.2 No. 235 complaint to UL 1500 or SAE J1171 ignition protection LINEGARDTM PGFM SERIES ELCI SPECIFICATIONS Salt Fog (Corrosion) Shock Vibration Ignition Protection ASTM B117 33CFR183.534 - modified to supply 5,000 shocks @ 25G, instead of test standard of 1,000 shocks MIL-STD-810 (random vibe 4G RMS), IEC 6945 (sine sweep 5 to 100 Hz for low frequency) SAE J1171 (UL1500) PGFM Series - Circuit Breakers & ABYC E-11 214 WIRING DIAGRAM (120VAC APPLICATION) NEUTRAL NEUTRAL (white) (white) to to breaker breaker line line side side NEUTRAL NEUTRAL NEUTRAL (white) to breaker line side NEUTRAL HOT (black) to master pole* of breaker HOT (black) (black) to to master master pole* pole* of of breaker breaker HOT SHUNT SHUNT (yellow) (yellow) to to breaker breaker auxiliary auxiliary switch switch (NO (NO terminal) terminal) SHUNT (yellow) to breaker auxiliary switch (NO terminal) NEUTRAL (white) from power supply (source) NEUTRAL (white) (white) from from power power supply supply (source) (source) NEUTRAL NEUTRAL (white) to breaker line input NEUTRAL (white) (white) to to breaker breaker line line input input NEUTRAL HOT HOT (black) (black) from from power power supply supply (source) (source) HOT (black) from power supply (source) HOT HOT (black) (black) to to master master pole* pole* of of breaker breaker HOT (black) to master pole* of breaker WIRING DIAGRAM (240 VAC APPLICATION) L1 (black) to master pole* of breaker L1 (black) (black) to to master master pole* pole* of of breaker breaker L1 L2 (red) to breaker line side L2 L2 L2 (red) (red) to to breaker breaker line line side side L2 L2 SHUNT (yellow) (yellow) to to breaker breaker auxiliary auxiliary switch switch (NO terminal) SHUNT (NO terminal) terminal) SHUNT (yellow) to breaker auxiliary switch (NO L1 (black) from power supply (source) L1 L1 (black) (black) from from power power supply supply (source) (source) L2 (red) from power supply (source) L2 L2 (red) (red) from from power power supply supply (source) (source) L1 (black) to master pole* of breaker L1 L1 (black) (black) to to master master pole* pole* of of breaker breaker L2 (red) to circuit breaker line input L2 L2 (red) (red) to to circuit circuit breaker breaker line line input input WIRING DIAGRAM (120/240 VAC APPLICATION) L1 L1 (black) (black) to to master master pole* pole* of of breaker breaker L1 (black) to master pole* of breaker NEUTRAL (white) (white) to to breaker breaker line line side NEUTRAL NEUTRAL NEUTRAL (white) to breaker line side side NEUTRAL NEUTRAL SHUNT SHUNT (yellow) (yellow) to to breaker breaker auxiliary auxiliary switch switch (NO (NO terminal) terminal) SHUNT (yellow) to breaker auxiliary switch (NO terminal) L1 (black) from power supply (source) L1 L1 (black) (black) from from power power supply supply (source) (source) L2 (red) from power supply (source) L2 (red) (red) from from power power supply supply (source) (source) L2 L1 (black) to master pole* of breaker L1 (black) (black) to to master master pole* pole* of of breaker breaker L1 L2 L2 (red) (red) to to circuit circuit breaker breaker line line input input L2 (red) to circuit breaker line input NEUTRAL (white) to circuit breaker line input NEUTRAL (white) (white) to to circuit circuit breaker breaker line line input input NEUTRAL NEUTRAL NEUTRAL (white) (white) from from power power supply supply (source) (source) NEUTRAL (white) from power supply (source) *Master *Master pole pole is is the the pole pole that that houses houses the the toggle toggle handle handle on on the the breaker breaker *Master pole is the pole that houses the toggle handle on the breaker 215 PGFM Series - ELCI / Marine Wiring Diagrams http://airpax.sensata.com GFCI & ELCI WIRING DIAGRAM (ORANGE JUMPER WIRE FOR CIRCUIT BREAKER) LINE C ! NO LOAD DANGER! Hazard of electrical shock, burn or explosion. Disconnect power at main power feed before you start installation. Failure to do so may cause severe shock, personal injury, or death. INSTALLATION INSTRUCTIONS TESTING AND TROUBLESHOOTING 1. Read and follow all instructions 2. Identify all the features and wires (see drawings) 3. Identify line wires and load wires 4. Verify that the ratings on the device, including the circuit breaker, match your field line ratings 5. Strip wires to 5/8", or as recommended for your connections (module may include field terminations) 6. Choose the right wiring application (120VAC or 120/240VAC split phase) and connect wires according to diagrams 7. Place supplied test instruction label in close proximity to the ground fault sensing module mounting location. In the normal operating state, the PGFM green LED is "ON" and circuit breaker is in the "ON" position. NOTE: The ground wire should be connected externally. The Ground wire does not enter or exit the ground fault sensing module. Although the PGFM does not monitor ground leads or require ground to operate, ground connection is recommended and should be made at junction box. 1. Press "TEST" button: Green LED should go "OFF" and red LED should come "ON" and circuit breaker should trigger to "OFF" position 2. If sensing device red LED does not illuminate or breaker does not trip or change state, DO NOT USE and consult an electrician for assistance 3. Press "RESET" button: Red LED should turn "OFF" and green LED should turn "ON" 4. Manually reset (switch) the circuit breaker to the "ON" position to restore circuit power WARNING: If the test fails, do not use this ELCI. Consult a qualified electrician for repair or replacement. DIMENSIONAL DRAWINGS (PGFM MARINE) .710 [18.03] DIAMETER (LARGE ENOUGH FOR THREE 6GA. WIRES) 0.007 [0.18] 1.320 [33.53] 0.657 [16.68] 1.850 [46.99] M3.0 x .5 THREADED BRASS INSERTS FOR MOUNTING (2) PLACES 16 GA. WIRE 105 DEGREES C UL STYLE 1015 / 1230 600V CSA TEW 10 IN LONG +/- 1 IN COLOR WIRE 1: WHITE 120V, RED 240V COLOR WIRE 2: BLACK 120V, BLACK 240V COLOR WIRE 3: YELLOW 120V, YELLOW 240V WIRE 3 WITH QUICK DISCONNECT MOLEX PN 19006-0015 OR EQUIVALENT 2.353 [59.77] 2.655 [67.44] DIAMETER 2.788 [70.82] DIAMETER PGFM Series - ELCI / Marine Installation & Testing 216 DIMENSIONAL DRAWINGS (EXAMPLE OF LEL, TYPICAL 2-POLE CONFIGURATION) .250 [6.35] C & NO 2.438 MAX. [61.93] .648 1.055 [16.46] [26.80] 2.560 [65.02] 4X M3 ISO THD. .140 [3.56] DEEP .402 [10.21] .140 [3.56] ON 32 C NO NC 1.940 [49.28] 2.490 [63.25] 1.438 [36.53] 32 OFF .220 [5.59] 20 .281 [7.14] 2.060 [52.32] 10000 DELAY 61.750 1000 4X M5 SCREW .955 [24.25] 1.859 [47.22] .142 [3.61] .690 [17.53] 1.515 MAX. [38.48] [19.05] MAY TRIP .030 [0.76] 1.147 [29.13] 100 TIME IN SECONDS 1REC5 .356 [9.03] .250 [6.35] .721 [18.31] .187 [4.75] Panel Mounting Detail Tolerance .005 [.13] unless noted. 10 1 .1 .01 .001 0 100 150 200 125 300 400 500 600 700 800 900 1000 900 1000 PERCENT OF RATED CURRENT COMPATIBLE AIRPAXTM CIRCUIT BREAKERS - UL 489 LISTED; VDE PER EN 60934 (NON-IGNITION PROTECTED) Poles Part Number Voltage Trip Coil Short Circuit 30 2 LEL12-1REC5-37583-30-G1-V 120V 120V 5000A Delay Curve 10000 MAY TRIP Amps 1000 2 LEL12-1REC5-37583-30-G2-V 240V 240V 5000A 30 3 LEL121-1REC5-37275-30-G1-V 120/240V 120V 5000A 50 2 LELK12-1REC5-37583-50-G1-V 120V 120V 5000A 50 2 LELK12-1REC5-37583-50-G2-V 240V 240V 5000A 50 3 LELK121-1REC5-37275-50-G1-V 120/240V 120V 5000A 10 1 .1 .01 .001 217 PGFM Series - UL 489 Circuit Breakers DELAY 63 100 TIME IN SECONDS 30 0 100 150 200 125 300 400 500 600 700 800 PERCENT OF RATED CURRENT http://airpax.sensata.com GFCI & ELCI DIMENSIONAL DRAWINGS (EXAMPLE OF IDLNK, TYPICAL 2-POLE CONFIGURATION) KEYWAY .0625 0.0025 [1.59 0.064] WIDE .0325 0.0025 [0.83 0.064] DEEP .625 [15.88] .130 [3.30] .750 [19.05] 6-32 Mtg Screw for High Shock Mtg ON 13 3 1.515 MAX [38.48] 1.375 [34.92] .656 [16.66] .750 [19.05] 2.490 [63.25] .515 [13.08] OFF 13 3 1/2-32 Hex Nut Lockwasher .955 [24.25] Rubber "O" Ring 10000 2.040 [51.82] DELAY 61 1000 MAY TRIP .142 [3.61] .656 [16.66] TIME IN SECONDS 100 10 Panel Mounting Detail Tolerance .005 [.13] unless noted. 1 .1 .01 .001 0 100 150 200 125 300 400 500 600 700 800 900 1000 PERCENT OF RATED CURRENT COMPATIBLE AIRPAXTM CIRCUIT BREAKERS - UL 1077 RECOGNIZED; IGNITION PROTECTED PER SAE J1171 (UL 1500) Poles Part Number Voltage Trip Coil Short Circuit 30 2 IDLNK21-1REC5-38140-30-G1 120V 120V 5000A Delay Curve 10000 MAY TRIP Amps 1000 2 IDLNK21-1REC5-38140-30-G2 240V 240V 5000A 30 3 IDLNK121-1REC5-39945-30-G1 120/240V 120V 5000A 50 2 IDLNK21-1REC5-38140-50-G1 120V 120V 5000A 50 2 IDLNK21-1REC5-38140-50-G2 240V 240V 5000A 50 3 IDLNK121-1REC5-39945-50-G1 120/240V 120V 5000A DELAY 63 100 TIME IN SECONDS 30 10 1 .1 .01 .001 0 100 150 200 125 300 400 500 600 700 800 900 1000 PERCENT OF RATED CURRENT PGFM Series - UL 1077 Circuit Breakers 218 DECISION TABLES (PGFM Series) 1 Product Type PGFM - 1 1 0 - B - A1 - 188 7 Physical Shape -188 Round Configuration 219 2 Operating Voltage 3 Configuration 4 Reset Type 1 120VAC 1 Shunt w/ Aux. Switch 1 2 240VAC PGFM Series - Decision Tables Automatic 5 Assembly Options B Matching circuit breaker (see below) 6 Installation Kit A1 Test instruction label Circuit breaker jumper wire Mounting gasket 2 mounting screws (M3) http://airpax.sensata.com (c)2013 Sensata Technologies, Inc. All rights reserved worldwide. The following data sheet is an excerpt from our AirpaxTM Power Protection Catalog, Literature # 2455005000, printed in the USA, May 9th, 2013. Important Notice: Sensata Technologies reserves the right to make changes to, or to discontinue, any product or service identified in this publication without notice. Before placing orders, users should obtain the latest version of the relevant information to verify that the information being relied upon is current. Sensata Technologies assumes no responsibility for customers' product designs or applications. Users must determine the suitability of the Sensata device described in this publication for their application, including the level of reliability required. Many factors beyond Sensata's control can affect the use and performance of a Sensata product in a particular application, including the conditions under which the product is used and the time and environmental conditions in which the product is expected to perform. As these factors are uniquely within the user's knowledge and control, it is essential that the user evaluate the Sensata product to determine whether it is fit for a particular purpose and suitable for the user's application. Sensata Technologies products are sold subject to Sensata's Terms and Conditions of Sale which can be found at: www.sensata.com/terms.htm Sensata Technologies Inc. 529 Pleasant Street Attleboro, MA 02703, USA Phone: +1 508-236-3287 http://airpax.sensata.com/