A0
4806 (3/13)
REVISIONS
P LTR DATE APVDDWNDESCRIPTION
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
5
6
7
83
4 2 1
D
B
AA
B
CC
D
ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT.
TE Connectivity
INDEX A
COLOR: BLACK
04759556AJ
INDEX C
COLOR: NATURAL
04759558AJ
INDEX D
COLOR: GREEN
04759559AJ CUSTOMER DRAWING
1326726
K.DEKOSKI 17SEP2003
K.DEKOSKI 17SEP2003
R.BAUMAN 17SEP2003
2:1 11K23
-
-
-
SEE TABLE -
mm
0.3
0.3
0.30
0.300
0.3000
1$
CHART ASSEMBLY,
38-WAY FEMALE, NGC HEADER
CONNECTION
-
20
20
00779
-
--
K22 REVISED PER ECO-14-005270
22SEP2014
DD RL
K23 REVISED PER ECO-15-008669
17JUN2015
DD IM
WIRE HARNESS BUNDLE
SHOULD NOT BE TAPED TO WITHIN
50MM OF BACK OF CONECTOR
4X 2.00
38X 3.1
+0.15
-0.15
2.45
+0.15
-0.05
TYP3
TYP1.5
6
3
( )
DIMENSION FOR LOCATION OF
CENTERPOINT FOR POGOPIN
OF ELECTRICAL TESTER
1.25
20 0.5
28 0.5
6 0.1
3.3 0.1
41.58
42.4
2X 3
2X 7.5
6$42'
6.45
3
1.62
10.1
1.3
85$36'
0.98
(1.27 ) AS SHIPPED
SECONDARY LOCK IN OPEN POSITION
2X ( )17.58
2X ( )12.95
( )19.5
( )1.5
9
3
3
9
35.15 0.1 25.89 0.1
18.31 0.3
2X 2
30.81 0.5
( )34.01
( )6
( )10
0.2
0.82
70$0'
0.2
0.3
45$0'
13.01
3
9
3
9
3
9
3
9
3
9
3
9
VIPER 6 7 8 9 10 13 14 15 16 17 18 22 36 37 38 NATURAL C 1-1924119-7
VIPER 9 13 14 24 BLACK A 1924119-4
VIPER 6 7 8 9 10 12 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 GREEN D 3-1326729-3
GREEN D 9-1326729-8
NATURAL C 9-1326728-8
ORANGE B 9-1326727-8
BLACK A 9-1326726-8
RELEASE
PLATFORM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
INDEX
COLOR INDEX TE CONNECTIVITY
NUMBER
NUMBER DESIGNATES MOLDED IN PLUG POSITION
INDEX B
COLOR: ORANGE
04759557AJ
CHRYSLER DRAWING NUMBER 04759644AJ
CHRYSLER DRAWING REVISION LEVEL A
MATERIAL DESCRIPTION COLOR
COMPONENTS
NEEDED
ITEM
NO
30% GLASS FILLED PBT INSULATOR SHELL INDEX A BLACK X A
30% GLASS FILLED PBT INSULATOR SHELL INDEX B ORANGE X A
30% GLASS FILLED PBT INSULATOR SHELL INDEX C NATURAL X A
30% GLASS FILLED PBT INSULATOR SHELL INDEX D GREEN X A
30% GLASS FILLED PBT MAIN BODY BLACK X X X X B
30% GLASS FILLED PBT COVER / PLUG PLATE BLACK X X X X C
30% GLASS FILLED NYLON CPA RED X X X X D
SELF LUBRICATING SILICONE INTERFACIAL SEAL LT BLUE X X X X E
30% GLASS FILLED SPS SECONDARY LOCK RED X X X X F
SELF LUBRICATING SILICONE GROMMET SEAL LT BLUE X X X X G
9-1326726-8 04759556AJ A
9-1326727-8 04759557AJ A
9-1326728-8 04759558AJ A
9-1326729-8 04759559AJ A
TE CONNECTIVITY
ASSEMBLY NUMBER
CHRYSLER
ASSEMBLY NUMBER
CHRYSLER ASSEM
CHANGE LEVEL
PUNCHED OUT TERMINAL CAVITIES ON COVER PLUG PLATE
0.3MM MAXIMUM ALLOWABLE BURR AFTER PUNCHING OPERATION
2.85MM MINIMUM DISTANCE FROM BURR TIP TO BURR TIP
INSIDE SUB-CAVITY AFTER PUNCHING OPERATION
ALLOWABLE BURR IS NOT TO AFFECT TERMINAL INSERTION
EFFORTS OR SEALABILITY OF GROMMET SEAL
1
11
20
29
10
19
28
38
GENERAL ENGINEERING NOTE(S):
1. ALL DIMENSIONS TO SHARP CORNERS WITH A RADIUS ARE TAKEN FROM
THEORETICAL SHARP CORNERS UNLESS EXPLICITLY SHOWN OTHERWISE.
2. TO BE USED WITH:
TERMINAL P/N 04608783AA (GOLD PLATING) S/O 04608783AA
WIRE DRESS COVERS CHRYSLER P/N 04759777AB, 04608776AB,
04608779AA, 04608788AB, 04608809AA, 04759606AB AND
TE CONNECTIVITY P/N 4-1437839-8, 4-1437839-9
CAVITY PLUG: DAIMLERCHRYSLER P/N 04759943AB
TE CONNECTIVITY P/N 1456341-1
20-16 GAUGE THIN WALL X-LINK WIRE (MS-8288)
3. COVER/PLUG PLATE CAN BE PUNCHED OUT IN ANY CONFIGURATION FOR
CURRENT COVER/PLUG PLATE CONFIGURATION SEE TE CONNECTIVITY
DRAWING NUMBER 1326726. CHRYSLER P/N'S 04759556AJ, 04759557AJ,
04759558AJ, AND 04759559AJ HAVE ALL COVER/PLUG PLATE TERMINAL
CAVITIES OPEN AND MUST BE USED WITH CAVITY PLUG P/N 04759943AB.
4. TERMINAL EXTRACTION TOOL P/N 8638
SUPPLIER: SPX MILLER SPECIAL TOOLS
28635 MOUND ROAD
WARREN MI. 48092
5. SECONDARY LOCK TO BE IN OPEN POSITION PRIOR TO REMOVING TERMINALS.
6. WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN.
7. MATES TO HEADER P/N'S 05087006AB, 05087007AB, 05087008AA,
AND 05087009AA.
8. PART MUST BE FREE OF FLASH AND BURRS.
9. FEATURES TO BE GAGED AT THE SUB-COMPONENT LEVEL:
MAIN BODY - PRIMARY LOCKING FINGER
10. 15 LB MINIMUM FORCE REQUIRED TO OPEN SECONDARY LOCK.
11. TO PREVENT TERMINAL DAMAGE TO THE NGC CONNECTOR, VEHICLE
LEVEL DIAGNOSTIC WORK MUST BE DONE USING PINOUT BOX P/N 8815.
SUPPLIER SPX MILLER SPECIAL TOOLS.
12. THE WIRE HARNESS BUNDLE SHOULD NOT BE TAPED WITHIN 50 MM OF
THE BACK OF THE CONNECTOR.
13. THE WIRE HARNESS BUNDLE SHOULD ONLY BE SPOT TAPED TO THE WIRE
DRESS COVER SNOUT.
14. DAIMLERCHRYSLER DESIGN LEVEL IS "A". THE DESIGN LEVEL WILL
INCREASE WITH ANY CHANGE TO THE PARTS FORM, FIT, OR FUNCTION.
15. ALL SPECIFIC PIN-OUT CONFIGURATIONS FOR ALL KEYING FEATURES
SUPERSEDED BY ALL OPEN VERSION.
WIRE HARNESS BUNDLE SHOULD ONLY BE
SPOT TAPED TO THE WIRE DRESS COVER
INDICATES CHRYSLER LEVEL CHANGE
PRINT CONTROLLED BY DAIMLERCHRYSLER
CHANGES MUST BE SUBMITTED TO
DAIMLERCHRYSLER ENGINEERING FOR APPROVAL
FOR CONNECTOR PIN-OUT INFORMATION
SEE TABLE
SEAT CPA AFTER CONNECTOR HAS
BEEN ASSEMBLED TO HEADER
SEE DETAIL Z
PRESS HERE TO CLOSE
SECONDARY LOCK "V4", PART NUMBER, DATE CODE, DAIMLERCHRYSLER
DESIGN LEVEL AND MACHINE LINE IDENTIFICATION
TO BE MARKED IN THIS AREA
SECTION A-A
SEE DETAIL Y
A
C
F
DB
E
G
SEE DETAIL W
SECTION B-B
CRITICAL INSPECTION AREA
CHECK AT COMPONENT LEVEL
SEE TE CONNECTIVITY DRAWINGS 1378602-6
AND 1326725 AND APPROPRIATE
PRODUCTION QIPS FOR DETAILS
SCALE 2:1
DETAIL Z
SCALE 3:1
TERMINAL EXTRACTION SLOT
TERMINAL ELECTRICAL TEST AREA
DETAIL Y
SCALE 4:1
SEE DETAIL X
SECTION C-C
SCALE 4:1
DETAIL X
SCALE 8:1
CRITICAL INSPECTION AREA
CHECK AT COMPONENT LEVEL
SEE TE CONNECTIVITY DRAWING 1326725
AND APPROPRIATE PRODUCTION
QIPS FOR DETAILS
DETAIL W
SCALE 8:1
SECTION D-D
SCALE 2:1
CRITICAL INSPECTION AREA
CHECK AT COMPONENT LEVEL
SEE TE CONNECTIVITY DRAWING 1326725
AND APPROPRIATE PRODUCTION
QIPS FOR DETAILS
1
*
DIMENSIONING AND TOLERANCING
PER ASME Y14.5M-2009
