Coaxial cable connection of Antennas, Sensors, and Communication Trunk Lines SAE/USCAR-19 Termination of coaxial cables in automotive, medical and instrumentation applications utilizes a single motion to crimp the center conductor, shield and outer insulation. GT5 Series -- Connectors for coaxial cables -- <Several types and configurations: In-line, board mounted, combinations of coaxial cable with signal/power, Multi-position and color/ keying variations.> Features USCAR Standard titled "Square Outer Conductor (SAE/USCAR-19)" excludes Water Proof type (GT5W) Cost efficient termination Highly efficient and reliable single motion "Twin Crimp TM " termination allows high volume production with semi-automatic equipment. Space-saving Design Lock-release latching system Shock / vibration resistant electrical connections Verification of the full contact insertion Color and polarizing variations Excellent High Frequency Performance Refer to V.S.W.R. data on the following pages. Applications In-car communication, car sensors (temperature, pressure), automotive audio systems, GPS antenna systems, RACS antenna audio/video antenna systems, CRT displays, medical and measuring instrumentation, variety of communication equipment, office automation equipment, LAN systems. *"Twin Crimp "is a registered trade mark of Hirose Electric. 27 B Test Data (Using 1.5D-2V Type cable) High Frequency Characteristics (V.S.W.R.) Note: Typical data using fully assemblied and connected GT5-1S-HU and the GT5-1PP-HU. B Termination sequence 28 1. Strip the cable. 2. Crimp the cable to the terminal. 3. Insert the terminal in the housing until is fully locked. 4. Fully insert the retainer. Terminals for coaxial shielded cable F Connector Terminals Part Number * * * * * * * CL No. Conductor Size (AWG) Inner Insulation Diameter Outer Diameter Packaging GT5-30/0.7-1.5SCF 755-0065-1 #30 or equivalent 0.6 to 0.9mm 1.4 to 1.8mm 1,300 pcs. per reel GT5-2428/1.6-2.5SCF 755-0078-3 #30 or equivalent 1.5 to 2.0mm 2.3 to 2.7mm 1,300 pcs. per reel GT5-30/1.6-2.9SCF 755-0022-9 #24 to 28 or equivalent GT5-2428/1.6-2.9SCF 755-0002-1 #24 to 28 or equivalent 1.5 to 2.0mm 2.6 to 3.4mm 1,300 pcs. per reel GT5-2022/1.6-2.9SCF 755-0071-4 #20 to 22 or equivalent GT5-2022/F2.7-3.5SCF 755-0077-0 #20 to 22 or equivalent 2.4 to 2.9mm 3.3 to 3.7mm 1,100 pcs. per reel GT5-2022/F3.3-3.8SCF 755-0054-5 #20 to 22 or equivalent 2.5 to 2.9mm 3.6 to 4.0mm 1,100 pcs. per reel GT5-30/3.3-5SCF 755-0016-6 #30 or equivalent GT5-2428/F3.3-5SCF 755-0012-5 #24 to 28 or equivalent 2.5 to 2.9mm 4.6 to 5.0mm 1,100 pcs. per reel GT5-2022/F3.3-5SCF 755-0034-8 #20 to 22 or equivalent GT5-30/F4-5SCF 755-0020-3 #30 or equivalent GT5-2428/F4-5SCF 755-0024-4 #24 to 28 or equivalent GT5-2022/F4-5SCF 755-0036-3 #20 to 22 or equivalent 3.0 to 3.6mm 4.6 to 5.0mm 1,100 pcs. per reel Part Material Finish Insulator PBT Color: Dark gray Crimp terminals Phosphor bronze Tin plating Outer terminals Brass Tin plating Note: Products marked with an asterisk (*) indicate polyethylene foam insulation. M Connector Terminals Conductor Size (AWG) Inner Insulation Diameter Outer Diameter Packaging GT5-30/0.7-1.5PCF 755-0017-9 #30 or equivalent 0.6 to 0.9mm 1.4 to 1.8mm 900 pcs. per reel GT5-30/1.6-2.9PCF 755-0021-6 #30 or equivalent GT5-2428/1.6-2.9PCF 755-0001-9 #24 to 28 or equivalent 1.5 to 2.0mm 2.6 to 3.4mm 900 pcs. per reel GT5-2022/1.6-2.9PCF 755-0094-0 #20 to 22 or equivalent GT5-2022/F2.7-3.5PCF 755-0076-8 #20 to 22 or equivalent 2.4 to 2.9mm 3.3 to 3.7mm 900 pcs. per reel GT5-2022/F3.3-3.8PCF 755-0053-2 #20 to 22 or equivalent 2.5 to 2.9mm 3.6 to 4.0mm 900 pcs. per reel GT5-30/F3.3-5PCF 755-0015-3 #30 or equivalent GT5-2428/F3.3-5PCF 755-0011-2 #24 to 28 or equivalent 2.5 to 2.9mm 4.6 to 5.0mm 900 pcs. per reel GT5-2022/F3.3-5PCF 755-0033-5 #20 to 22 or equivalent GT5-30/F4-5PCF 755-0019-4 #30 or equivalent GT5-2428/F4-5PCF 755-0023-1 #24 to 28 or equivalent GT5-2022/F4-5PCF 755-0035-0 #20 to 22 or equivalent Part Number * * * * * * * CL No. 3.0 to 3.6mm 4.6 to 5.0mm 900 pcs. per reel Part Material Finish Insulator PBT Color: Dark gray Crimp terminals Brass Tin plating Outer terminals Brass Tin plating Note: Products marked with an asterisk (*) indicate polyethylene foam insulation. Low-insertion M Connector Terminals Part Number HRS No. Conductor Size (AWG) Inner Insulation Diameter Outer Diameter Packaging 0.6 to 0.9mm 1.4 to 1.8mm 900 pcs. per reel GT5L-30/0.7-1.5PCF 755-0068-0 #30 or equivalent GT5L-30/1.6-2.9PCF 755-0067-7 #30 or equivalent GT5L-2428/1.6-2.9PCF 755-0066-4 #24 to 28 or equivalent 1.5 to 2.0mm GT5L-2428/1.6-2.5PCF 755-0079-6 #24 to 28 or equivalent 2.6 to 3.4mm 900 pcs. per reel Part Material Finish Insulator PBT Color: Dark gray Crimp terminals Brass Tin plating Outer terminals Brass Tin plating 29 BKeying Configurations For Single-Conductor coaxial shielded cable F Connectors Housing Figure q Figure w Figure e Figure r Figure t Figure y Figure u Figure i Figure o GT5-1S-HU Part Number CL No. Material Color Key polarizing Corresponding M Connector code Housing- In-line Corresponding M Connector USCAR-19 Assembly- Board Mounting Coding GT5-1S-HU 755-0004-7 Light gray Figure q GT5-1PP-HU GT5-1P-DS - GT5-1S-HU(A) 755-0037-6 Brown Figure w GT5-1PP-HU(A) GT5-1P-DS(A) A GT5-1S-HU(B) 755-0038-9 Green Figure e GT5-1PP-HU(B) GT5-1P-DS(B) B GT5-1S-HU(C) 755-0080-5 Blue Figure r GT5-1PP-HU(C) GT5-1P-DS(C) C GT5-1S-HU(D) 755-0081-8 Purple Figure t GT5-1PP-HU(D) GT5-1P-DS(D) D GT5-1S-HU(E) 755-0082-0 Pink Figure y GT5-1PP-HU(E) GT5-1P-DS(E) E GT5-1S-HU( I ) Note 1 Black Figure u GT5-1PP-HU( I ) GT5-1P-DS( I ) I GT5-1S-HU(J) Note 1 Cream white Figure i GT5-1PP-HU(J) GT5-1P-DS(J) J GT5-1S-HU(K) Note 1 Pastel orange Figure o GT5-1PP-HU(K) GT5-1P-DS(K) K PBT Terminal extraction tool: GT-PO(A), Note 1: concept only Retainer (-Optional-Used with the housings: GT5-1S-HU, GT5-1PPHU, GT5N-1PP-HU, GT5H-1PP-HU, and GT5-1PB-HU) Part Number CL No. Material Color GT5-1P/S-R 755-0006-2 PBT Dark gray Housing (Not requiring use of the retainer) GT5R-1S/ HU Part Number CL No. Material Color GT5R-1S-HU 755-0047-0 PBT Light gray Terminal extraction tool: GT-PO(A) 30 BShown with inserted retainer. Retainer BKeying Configurations M Connectors Housing Figure q Figure w Figure e Figure r Figure t Figure y Figure u Figure i Figure o Mounting bracket attachment side Outside ground connection BShown with inserted retainer. Part Number CL No. Corresponding F Connector Housing Color Key polarizing USCAR-19 code Coding GT5-1PP-HU 755-0005-0 GT5-1S-HU Light Gray Figure q - GT5-1PP-HU(A) 755-0039-1 GT5-1S-HU(A) Brown Figure w A GT5-1PP-HU(B) 755-0040-0 GT5-1S-HU(B) Green Figure e B GT5-1PP-HU(C) 755-0103-9 GT5-1S-HU(C) Blue Figure r C GT5-1PP-HU(D) 755-0104-1 GT5-1S-HU(D) Purple Figure t D GT5-1PP-HU(E) 755-0105-4 GT5-1S-HU(E) Pink Figure y E GT5-1PP-HU( I ) Note 1 GT5-1S-HU( I ) Black Figure u I GT5-1PP-HU(J) Note 1 GT5-1S-HU(J) Cream white Figure i J GT5-1PP-HU(K) Note 1 GT5-1S-HU(K) Pastel orange Figure o K * Refer to pages 32 and 34 for panel brackets used with in-line connectors. * Terminal extraction tool: GT-PO(A) Note 1: concept only Housing (For use with H type mounting bracket) Part Number CL No. Color GT5H-1PP-HU (10) 755-0093-7 10 Light Gray GT5H-1PP-HU (41) 755-0093-7 41 Blue CL No. Color GT5N-1PP-HU 755-0090-9 Light Gray Part Material Finish Housing PBT Color: Dark gray Ground terminal Phosphor bronze Tin plating BFully mated connector assemblies. Corresponding F Connector Housing GT5-1S-HU GT5R-1S-HU Housing (For use with N type mounting bracket) Part Number Retainer BFully mated connector assemblies. Corresponding F Connector Housing GT5-1S-HU GT5R-1S-HU 31 Housings mounting, enhanced [ Panel ] shielding configuration BRecommended Panel Cut-out BMounted and fully mated connector assemblies M3 Panel thickness:1.6 Part Number GT5A-1PP-HU CL No. 755-0025-7 Part Material Finish Housing PBT Color: Light gray Ground terminal Brass Tin plating Note 1: Terminal extraction tool: GT-PO(A) Note 2: Retainer is optional. Note 3: Use mounting screws of M3 with nominal diameter 3L-6 (for a panel thickness of 1.6 mm). BRecommended Panel Cut-out BMounted and fully mated connectorassemblies Part Number GT5P-1PP-HU CL No. 755-0030-7 Part Material Finish Housing PBT Color: Light gray Ground terminal Brass Tin plating Note 1: Terminal extraction tool: GT-PO(A) Note 2: Retainer is optional. Note 3: Use mounting screws of M3 with nominal diameter 3L-6 (for a panel thickness of 1.6 mm). 32 Panel thickness:1.6 1 BRecommended Panel Cut-out BMounted and fully mated connector assemblies Chassis Assembly Diagram (1:1) Part Number GT5B-1PP-HU CL No. 755-0051-7 Part Material Finish Housing PBT Color: Light gray Ground terminal Copper alloy Tin plating Note 1: Terminal extraction tool: GT-PO(A) with nominal diameter 3L-6 (for a board thickness of 1.6 mm). Note 2: Retainer is optional. Note 3: Use mounting screws of M3 with nominal diameter 3L-6 (for a panel thickness of 1.6 mm). BRecommended Panel Cut-out BMounted and fully mated connector assemblies Chassis Assembly Diagram (1:1) Part Number GT5S-1PP-HU CL No. 755-0050-4 Part Material Finish Housing PBT Color: Light gray Ground terminal Copper alloy Tin plating Note 1: Terminal extraction tool: GT-PO(A) with nominal diameter 3L-6 (for a board thickness of 1.6 mm). Note 2: Retainer is optional. Note 3: Use mounting screws of M3 with nominal diameter 3L-6 (for a panel thickness of 1.6 mm). 33 11.8 Connector assembly, Printed Circuit Board Mounting Type Figure w Figure e Figure r Figure t Figure y Figure u Figure i Figure o 3 Figure q BDiagram of Mated Connector in Use BRecommended PCB Mounting Pattern For outer conductor Key polarizing Corresponding F Connector M Connector-Board Type code Housing CL No. Color GT5-1P-DS 755-0007-5 Light Gray Figure q GT5-1P-DS GT5-1S-HU GT5-1P-DS(A) 755-0041-3 Brown Figure w GT5-1P-DS(A) GT5-1S-HU(A) GT5-1P-DS(B) 755-0042-6 Green Figure e GT5-1P-DS(B) GT5-1S-HU(B) GT5-1P-DS(C) 755-0083-3 Blue Figure r GT5-1P-DS(C) GT5-1S-HU(C) GT5-1P-DS(D) 755-0084-6 Purple Figure t GT5-1P-DS(D) GT5-1S-HU(D) Part Material GT5-1P-DS(E) 755-0085-9 Pink Figure y GT5-1P-DS(E) GT5-1S-HU(E) Housing PBT - GT5-1P-DS( I ) Note 2 Black Figure u GT5-1P-DS( I ) GT5-1S-HU( I ) 0.65 x 1.1 Terminals Brass Tin plating GT5-1P-DS(J) Note 2 Cream white Figure i GT5-1P-DS(J) GT5-1S-HU(J) Insulator PBT Dark gray GT5-1P-DS(K) Note 2 Pastel orange Figure o GT5-1P-DS(K) GT5-1S-HU(K) Outer terminals Phosphor bronze Tin plating Part Number Note1: Use mounting screws of M3 with nominal diameter 3L-6 (for a board thickness of 1.6 mm). Note2: concept only 34 For inner conductor Outlines Finish Two-position type-Each Single-Conductor coaxial cable F Connectors BKeying Configurations Housing Figure q Part Number CL No. Color Material Figure e Figure r Key polarizing USCAR-19 code Coding GT5-2S-HU 755-0044-1 Light Gray Figure q D2 GT5-2S-HU(A) 755-0059-9 Brown Figure w A2 GT5-2S-HU(B) 755-0060-8 Green Figure e B2 GT5-2S-HU(C) 755-0097-8 Blue Figure r C2 PBT Figure w Shown with inserted retainer. Note 1: Terminal extraction tool: GT-PO(A) Note 2: Used with separate retainer (GT-5-2P/S-R). M Connectors BRecommended Mounting Bracket dimensions. Housing[Panel Mounted Housing] Tin plating BFully mated connector assemblies BKeying Configurations CL No. Color Key polarizing code GT5-2PP-HU 755-0045-4 Light Gray Figure q GT5-2PP-HU(A) 755-0063-6 Brown Figure w Part Material GT5-2PP-HU(B) 755-0064-9 Green Figure e Housing PBT - GT5-2PP-HU(C) - Blue Figure r Ground terminal Phosphor bronze Tin plating Part Number Figure q Figure w Figure e Figure r Finish Note: Used with separate retainer (GT-5-2P/S-R). Coding D2 at USCAR-19 is GT5-2PP-HU. 35 Housing BDiagram of Mated Connector in Use Part Number CL No. Material Color GT5N-2PP-HU 755-0055-8 PBT Light gray Note 1:Terminal extraction tool: GT-PO(A) Note 2: Used with separate retainer (GT-5-2P/S-R). Retainer - 2 position (Used with GT5-2S-HU, GT5-2PP-HU, and GT5N-2PP-HU) Part Number CL No. Material Color GT5-2P/S-R 755-0046-7 PBT Dark gray Housing BKeying Configurations Figure q Figure w BRecommended Board Mounting Pattern Figure e Figure r BMounted and fully mated connector assemblies Panel For inner conductor For outer conductor Board Thickness : 1.6mm Part Number CL No. Material Color Key polarizing USCAR-19 code Coding GT5-2P-DS 755-0043-9 Light Gray Figure q D2 GT5-2P-DS(A) 755-0061-0 Brown Figure w A2 GT5-2P-DS(B) 755-0062-3 Green Figure e B2 GT5-2P-DS(C) - Blue Figure r C2 PBT Note: Use mounting screws of M3 with nominal diameter 3L-6 (for a board thickness of 1.6 mm). Coding D2 at USCAR-19 is GT5-2P-DS. 36 GT5-2P-DS (D) GT5-2P-DS (A) GT5-2P-DS (B) Recommended Panel Cut-out GT5-2P-DS (C) Power Supply Terminals ( For use with combination type assemblies: GT5-2/1S-HU, GT5-2/1P-DS, GT5-2/1PP-HU, GT5N-2/1PP-HU) F Connector Terminals Part Number CL No. GT7-2022SCF 757-0001-1 GT7A-2022SCF 757-0003-7 Material Copper alloy Finish Tin plating Outer Diameter Packaging #20 to 22 1.4 to 2.4mm 5,000 #20 to 22 2.6 to 3.1mm 3,000 Conductor Size (AWG) Note 1: Sold by the reel. (See above table for number of Packaging.) Note 2: This component is used only with applicable HRS housings. M Connector Terminals Part Number CL No. GT7-2022PCF 757-0002-4 GT7A-2022PCF 757-0004-0 Material Brass Finish Tin plating Outer Diameter Packaging 1.4 to 2.4mm 5,000 2.6 to 3.1mm 3,000 Note 1: Sold by the reel. (See above table for number of Packaging.) Note 2: This component is used only with applicable HRS housings. 37 Combinaton Type (Two Single-Conductor Coaxial Cables + One Power contact) F Connectors BShown with inserted retainer. Housing Retainer Part Number CL No. Material Color GT5-2/1S-HU 755-0009-0 PBT Light gray Note 1:Terminal extraction tool: GT-PO(A) Note 2: Used with separate retainer (GT5-2/1S-R). Retainer (exclusively for GT5-2/1S-HU) Part Number CL No. Material Color GT5-2/1S-R 755-0003-4 PBT Dark gray M Connectors BRecommended Board Mounting Pattern Connector assembly, Printed Circuit Board mounting For power supply For inner conductor For outside conductor Thickness : 1.6mm BRecommended Panel Cut-out Part Number CL No. GT5-2/1P-DS 755-0014-0 Part Material Finish Housing PBT Color: Light gray 0. 64x1.1 Terminal Brass Tin plating Insulator PBT Dark gray Outer terminal Phosphor bronze Tin plating Tub terminal for DS 070 Brass Tin plating Note: Use mounting screws of M3 with nominal diameter 3L-6 (for a board thickness of 1.6 mm). 38 Board M Connectors BShown with inserted retainer. Housing - with External Ground Retainer Mounting bracket attachment side BRecommended Mounting Bracket Dimensions min. Outside ground connection Part Number CL No. GT5-2/1PP-HU 755-0008-8 Part Material Finish Housing PBT Color: Light gray Ground terminal Phosphor bronze Tin plating Tin plating finish Note 1: Terminal extraction tool: GT-PO(A) Note 2: Used with separate retainer (GT5-2/1PP-R ). Housing - without External Ground Part Number CL No. Material Color GT5N-2/1PP-HU 755-0013-8 PBT Light gray Note 1: Terminal extraction tool: GT-PO(A) Note 2: Used with separate retainer GT5-2/1PP-R and mounting bracket GT-BK or GT-BK (01). Retainer (Used with GT5N-2/1PP-HU and GT5-2/1PP-HU) GT5-2 / 1PP-R Part Number CL No. Material Color GT5-2/1PP-R 755-0010-0 PBT Dark gray 39 4-Position - Single conductor Coaxial cable F Connectors Part Number CL No. Material Color USCAR-19 Coding GT5-4S-HU 755-0056-0 PBT Light gray D4 Note: Used with separate retainer (GT-5-4P/S-R). M Connectors Part Number CL No. Material Color USCAR-19 Coding GT5N-4PP-HU 755-0057-3 PBT Light gray D4 Note 1: The product should be used with a low-force insertion/withdrawal M connector terminal. Note 2: Used with separate retainer GT-5-4P/S-R. Retainer (Used with GT5-4S-HU and GT5N-4PP-HU) 40 Part Number CL No. Material Color GT5-4P/S-R 755-0058-6 PBT Dark gray BShown with inserted retainer. M Connectors Connector assembly, Printed Circuit Board Mounting Part Number CL No. USCAR-19 Coding GT5-4P-DS 755-0087-4 D4 B Recommended Board Mounting Pattern B Recommended Panel Cut-out For inner conductors For outer conductors Panel Outline PCB Board Outline B Recommended Board and Panel installation M3 Screw Board Panel 41 Single Conductor Coaxial Cable - Waterproof Type F Connectors Housing Part Number CL No. Material Color GT5W-1S-HU 755-0027-2 PBT Light gray Note: Specific retainer is determined by the type of the cable used. Retainer (Used with GT5W-1P-HU, GT5JW-1PP-HU, GT5W-1S-HU and GT5W-1P-HU) Part Number GT5W-1P/S-R CL No. 755-0028-5 Material Color PBT Dark gray Silicon rubber Compound Dark gray Note: Outer diameter of the cable must be within 2.9 to 3.4 mm. Consult nearest HRS representative for other diameters. 42 M Connectors Housing Part Number GT5W-1P-HU CL No. 755-0026-0 Part Material Color Housing PBT Light gray Connector seal Silicon rubber White Note: Use correct retainer. Housing - Bracket Mounting BMounted and fully mated connector assemblies BRecommended Bracket Dimensions CL No. A B Part Material Color GT5W-1PP-HU 755-0070-1 1.5 1.3 Housing PBT Light gray GT5JW-1PP-HU 755-0069-2 3.2 3.0 Connector seal Silicon rubber Compound White Part Number 43 G Terminals BCompleted Termination cross section For Direct Coaxial Cable Termination 1.5D-2V or equivalent BBoard Termination Pattern Lands Part Number CL No. Material Finish Packaging GTA-1.6CF 755-0032-2 Brass Tin plating 1,500 pcs. Per reel BCompleted Termination cross section 1.5D-2V or equivalent Pre-solder Heat-shrink tubing BBoard Termination Pattern Part Number CL No. Material Finish Packaging GTB-1.6CF 755-0049-5 Brass Tin plating 1,500 pcs. Per reel BCompleted Termination cross section 1.5D-2V or equivalent Heat-shrink tubing BBoard Termination Pattern Lands 44 Part Number CL No. Material Finish Packaging G-1.6PCF 755-0029-8 Brass Tin plating 1,500 pcs. Per reel For Direct Coaxial Cable Termination BRecommended Board Termination Pattern BCompleted Termination Cross Section Lands Pre-solder Part Number CL No. Material Finish Packaging GTA-0.7CF 755-0074-2 Brass Tin plating 1,500 pcs. Per reel BRecommended Board Termination Pattern BRecommended Completed Termination cross section Lands Part Number CL No. Material Finish Packaging GTB-0.7CF 755-0075-5 Brass Tin plating 1,500 pcs. Per reel For Mid-Cable Termination Raised point of contact BRecommended Panel Cut-out BAttachment Diagram Panel Part Number CL No. Material Finish Packaging GT-1.6PG-C 755-0031-0 Brass Tin plating 1 For use with coaxial cables 2.9 to 3.4 mm. outside diameter. Setscrew (M2.5) 45 Bottom Shield cover For Improved Electronic Noise Compatibility Mounted Condition Installed Part Number CL No. Material Finish GT5-1P/S-CSB 755-0048-2 Brass Tin plating Top Shield covers Mounted Condition Installed 46 Part Number CL No. GT5C-1P-CSB 755-0088-7 Panel Mounting In-line Bracket GT-BK GT-BK (01) Part Number GT-BK CL No. Material 751-0039-6 Finish Used with connectors Tin plating GT5-1PP-HU(A),GT5-1PP-HU(B),GT5-1PPHU(C),GT5-1PP-HU(D),GT5-1PP-HU(E),GT5-1PP- SPCC GT-BK(01) 751-0039-6-01 HU(F),GT5-1PP-HU(G),GT5-1PP-HU(H),GT5Zinc plating 2/1PP-HU,GT5-2/1PP-HU(A),GT5-2/1PP-HU(A) B Termination Tools User's manuals are available. Please ask your Hirose Electric account representative. Automatic crimping machine Specifications Item Specification Specification 1.5tons Stroke length 30mm Number of strokes 200spm(50Hz) Weight 75kg Motor 0.2kW Crimping speed Remarks 200spm(60Hz) AC100V 2000 to 4000pcs. Per day Part Number CM-105 * Crimp height setting tables are available for each cable type. Please contact your nearest Hirose Electric account representative. Different cables will require different crimp height settings. 47